阅读说明：本技术 一种智能煎药工艺及装置 (Intelligent medicine decocting process and device ) 是由 张光华 周更新 杨波 韩福山 于 2021-08-17 设计创作，主要内容包括：本发明公开了一种智能煎药工艺及装置,所述装置包括浸泡预热打浆机、自动煎药锅、挤压器、管式离心机、真空浓缩机、包装机以及控制中心。所述工艺包括分组抓药、浸泡打浆破壁、两次煎煮、离心澄清、真空浓缩以及包装。本发明中,按药味相生顺序下药,确保组方药效不损失。先打浆破壁后再煎制,有效成分溶出率提高三倍。对药渣进行挤压和离心处理,药渣含药减少80％。同等原药,增加成品药量1-3倍,降低原药成本。(The invention discloses an intelligent medicine decocting process and device. The process comprises the steps of medicine preparation by groups, soaking, pulping, wall breaking, twice decoction, centrifugal clarification, vacuum concentration and packaging. In the invention, the medicines are administered according to the generation sequence of the medicines and the flavors, so that the medicine effect of the formula is not lost. The effective components are dissolved by three times after the pulp is beaten and the wall is broken and then the decoction is carried out. The medicine dregs are extruded and centrifuged, and the medicine content of the medicine dregs is reduced by 80 percent. The dosage of the finished product is increased by 1-3 times and the cost of the raw medicine is reduced.)

1. An intelligence device of decocting medicinal herbs which characterized in that: comprises that

The soaking and preheating beater comprises five soaking containers which independently run, wherein the soaking containers are a salty medicine container (1), a sour medicine container (2), a bitter medicine container (3), a sweet medicine container (4) and a pungent medicine container (5) in sequence;

the automatic medicine decocting pot (6) is positioned below the soaking preheating beater, a medicine outlet is arranged below the soaking container, and the medicine outlet is arranged right opposite to the automatic medicine decocting pot (6);

the extruder (7) is arranged in the automatic medicine decocting pot (6) and is used for extruding decocted medicine dregs;

the tube type centrifugal machine (8), the tube type centrifugal machine (8) is connected with the automatic medicine decocting pot (6);

a vacuum concentrator (9), wherein the vacuum concentrator (9) is connected with the tube centrifuge (8);

a packer (10), the packer (10) being connected to the vacuum thickener (9);

and the control center is electrically connected with the components and used for issuing instructions, processing information and upgrading the system.

2. The intelligent medicine decocting device of claim 1, wherein: the capacity of the soaking container is 5L.

3. The intelligent medicine decocting device of claim 1, wherein: the capacity of the automatic medicine decocting pot (6) is 20L.

4. The intelligent decoction process and the intelligent decoction device according to any one of claims 1 to 3, wherein: the decoction process comprises the following specific steps:

s1, according to a traditional Chinese medicine decoction piece formula, taking medicines according to five medicinal flavors of salty taste, sour taste, bitter taste, sweet taste and pungent taste;

s2, putting the five medicinal materials into a salty medicine container (1), a sour medicine container (2), a bitter medicine container (3), a sweet medicine container (4) and a pungent medicine container (5) respectively for preheating; pulping the salty medicine after preheating, breaking the wall, and putting into an automatic medicine decocting pot (6) after 1-5 minutes; pulping the sour medicine after preheating, breaking the wall, and putting into an automatic medicine decocting pot (6) after 10-15 minutes; pulping bitter herbs after preheating, breaking cell wall, and placing into an automatic decocting pot (6) after 20-25 minutes; pulping the sweet medicine after preheating, breaking the wall, and putting into an automatic medicine decocting pot (6) after 30-35 minutes; beating the spicy materials after preheating, breaking the walls, and putting into an automatic medicine decocting pot (6) after 40-45 minutes;

s3, adding clean water into the automatic medicine decocting pot (6), decocting the medicinal materials for the first time, decocting the medicinal materials for several minutes by using strong fire at first, then decocting the medicinal materials for 40-60 minutes by using slow fire, and extruding the medicinal materials by an extruder (7) to obtain a first liquid medicine and a first medicine residue, wherein the first liquid medicine flows into a tubular centrifuge (8) for later use; putting the dregs of a decoction I into the automatic medicine decocting pot (6) again;

s4, adding clean water into the automatic medicine decocting pot (6), decocting the first medicine residue for the second time, decocting the first medicine residue for 40-60 minutes by using slow fire, and extruding the first medicine residue by an extruder (7) to obtain a second medicine liquid and a second medicine residue, wherein the second medicine liquid flows into a tubular centrifuge (8) for later use; discarding the second herb residue;

s5, a tubular centrifuge (8) is used for carrying out centrifugal clarification on the mixed solution of the first liquid medicine and the second liquid medicine to obtain clarified liquid, and the clarified liquid flows into a vacuum concentrator (9);

s6, concentrating the clarified liquid under a vacuum condition by using a vacuum concentrator (9), and increasing the concentration of the liquid medicine to obtain finished liquid medicine;

s7, the finished medicine liquid is packaged in bags by a packaging machine (10).

5. The intelligent medicine decocting process and device as claimed in claim 4, wherein: in S3, the medicinal materials are soaked in clean water for 2.5 cm.

6. The intelligent medicine decocting process and device as claimed in claim 4, wherein: in S4, the medicinal materials are submerged in the cleaning water.

Technical Field

The invention relates to the technical field of traditional Chinese medicine decoction, in particular to an intelligent medicine decocting process and device.

Background

Since the trade generation of Yi creates decoction, the decoction Law has been written into the decoction Law, and the history of more than 2000 years now, and many Chinese medicine works are well-documented, and the Chinese medicine decoction piece decoction process specifications and the Chinese medicine decoction management specifications are written into by the national Chinese medicine management department in the early 90 s of the 20 th century. For years, people always take the tradition of decocting traditional Chinese medicines by using marmite and firewood, buy the traditional Chinese medicines from a pharmacy, take the medicines back to home to decoct, and then feed the medicines to patients to take medicines.

Various hospitals, clinics, drug stores and even drug-decocting centers utilize electric drug-decocting machines to decoct traditional Chinese medicines for patients, thereby solving great difficulties for the patients. However, although the currently used electric drug decocting machine is subjected to iteration for several times, the process equipment is greatly improved from the beginning of manual development to the existing full-automatic closed extrusion packaging all-in-one machine, and the drug decocting efficiency and the effect are greatly improved. The process comprises the three steps of medicine soaking, medicine decocting and packaging. The medicine is not added according to a certain medicine adding sequence and interval time, so that the exertion of the medicine effect is influenced, precious traditional Chinese medicine decoction piece resources are wasted, and the medicine cost of a patient is increased.

As traditional Chinese medicine is more and more recognized and used by people, more and more people must use the medicine to cure diseases and build body, and drive to use a large amount of traditional Chinese medicine decoction piece resources.

Disclosure of Invention

In order to solve the technical problems, the technical scheme provided by the invention is an intelligent decoction process and device:

an intelligent medicine decocting device comprises

The soaking and preheating beater comprises five soaking containers which independently run, wherein the soaking containers sequentially comprise a salty medicine container, a sour medicine container, a bitter medicine container, a sweet medicine container and a pungent medicine container;

the automatic medicine decocting pot is positioned below the soaking preheating beater, a medicine outlet is arranged below the soaking container, and the medicine outlet is arranged right opposite to the automatic medicine decocting pot;

the extruder is arranged in the automatic medicine decocting pot and is used for extruding decocted medicine residues;

the tubular centrifuge is connected with the automatic medicine decocting pot;

the vacuum concentrator is connected with the tubular centrifugal machine;

a packaging machine connected to the vacuum thickener;

and the control center is electrically connected with the components and used for issuing instructions, processing information and upgrading the system.

As a modification, the capacity of the soaking container is 5L.

As an improvement, the capacity of the automatic medicine decocting pot is 20L.

An intelligent medicine decocting process and a device thereof are provided, wherein the medicine decocting process comprises the following specific steps:

s1, according to a traditional Chinese medicine decoction piece formula, taking medicines according to five medicinal flavors of salty taste, sour taste, bitter taste, sweet taste and pungent taste;

s2, respectively putting the five medicinal materials into a salty medicine container, a sour medicine container, a bitter medicine container, a sweet medicine container and a pungent medicine container for preheating; pulping the salty medicine after preheating, breaking the wall, and putting into an automatic medicine decocting pot after 1-5 minutes; pulping the sour medicine after preheating, breaking the wall, and putting into an automatic medicine decocting pot after 10-15 minutes; pulping bitter herbs after preheating, breaking cell wall, and placing into an automatic decocting pot after 20-25 minutes; pulping sweet drugs after preheating, breaking the walls, and putting into an automatic drug-decocting pot after 30-35 minutes; pulping the pungent herbs after preheating, breaking cell wall, and placing into an automatic decocting pot after 40-45 minutes;

s3, adding clean water into the automatic medicine decocting pot, decocting the medicinal materials for the first time, decocting the medicinal materials for several minutes by using strong fire, then decocting the medicinal materials for 40-60 minutes by using slow fire, and extruding the medicinal materials by an extruder to obtain a first liquid medicine and a first medicine residue, wherein the first liquid medicine flows into a tubular centrifuge for later use; putting the first herb residue into the automatic decocting pot again;

s4, adding clean water into the automatic medicine decocting pot, decocting the first medicine residue for the second time, decocting the first medicine residue for 40-60 minutes by using slow fire, and extruding the first medicine residue and the second medicine residue by using an extruder to obtain a second medicine liquid and a second medicine residue, wherein the second medicine liquid flows into the tubular centrifuge for later use; discarding the second herb residue;

s5, performing centrifugal clarification on the mixed solution of the first liquid medicine and the second liquid medicine by using a tubular centrifuge to obtain a clarified liquid, and enabling the clarified liquid to flow into a vacuum concentrator;

s6, concentrating the clarified liquid under a vacuum condition by using a vacuum concentrator to improve the concentration of the liquid medicine to obtain finished liquid medicine;

and S7, packaging the finished medicine liquid in bags by adopting a packaging machine.

As an improvement, in S3, the added clean water submerges the medicinal materials by 2.5 cm.

As an improvement, in S4, the medicinal materials are submerged by the added clean water.

Compared with the prior art, the invention has the advantages that: in the invention, the medicines are administered according to the generation sequence of the medicines and the flavors, so that the medicine effect of the formula is not lost. The effective components are dissolved by three times after the pulp is beaten and the wall is broken and then the decoction is carried out. The medicine dregs are extruded and centrifuged, and the medicine content of the medicine dregs is reduced by 80 percent. The dosage of the finished product is increased by 1-3 times and the cost of the raw medicine is reduced.

Drawings

Fig. 1 is a schematic structural diagram of an intelligent decoction process and device of the invention.

As shown in the figure: 1. a salty drug container; 2. a sour drug container; 3. a bitter container; 4. a container for sweet drugs; 5. a container for pungent drugs; 6. an automatic medicine decocting pot; 7. an extruder; 8. a tubular centrifuge; 9. a vacuum thickener; 10. a packaging machine.

Detailed Description

The intelligent medicine decocting process and the intelligent medicine decocting device are further described in detail with reference to the accompanying drawings.

With reference to the attached drawings, FIG. 1 shows an intelligent medicine decocting device, which comprises

The soaking and preheating beater comprises five independently operated soaking containers, wherein the soaking containers sequentially comprise a salty medicine container 1, a sour medicine container 2, a bitter medicine container 3, a sweet medicine container 4 and a pungent medicine container 5;

the automatic medicine decocting pot 6 is positioned below the soaking preheating beater, a medicine outlet is arranged below the soaking container, and the medicine outlet is arranged right opposite to the automatic medicine decocting pot 6;

the squeezer 7 is arranged in the automatic medicine decocting pot 6, and is used for squeezing the decocted medicine dregs;

the tubular centrifuge 8, the tubular centrifuge 8 links with automatic decocting pot 6;

the vacuum concentrator 9, the vacuum concentrator 9 is connected with the tubular centrifuge 8;

the packaging machine 10 is connected with the vacuum thickener 9;

and the control center is electrically connected with the components and used for issuing instructions, processing information and upgrading the system.

In this example, the capacity of the soaking container was 5L.

In this embodiment, the automatic medicine decocting pot 6 has a capacity of 20L.

An intelligent medicine decocting process and a device thereof, wherein the medicine decocting process comprises the following specific steps:

s1, according to a traditional Chinese medicine decoction piece formula, taking medicines according to five medicinal flavors of salty taste, sour taste, bitter taste, sweet taste and pungent taste;

s2, putting the five medicinal materials into a salty medicine container 1, a sour medicine container 2, a bitter medicine container 3, a sweet medicine container 4 and a pungent medicine container 5 respectively for preheating; pulping the salty medicine after preheating, breaking the wall, and putting into an automatic medicine decocting pot 6 after 1-5 minutes; pulping the sour medicine after preheating, breaking the wall, and putting into an automatic medicine decocting pot 6 after 10-15 minutes; pulping bitter herbs after preheating, breaking cell wall, and placing into automatic decocting pot 6 after 20-25 minutes; pulping sweet drugs after preheating, breaking the walls, and putting into an automatic drug-decocting pot 6 after 30-35 minutes; pulping the pungent herbs after preheating, breaking cell wall, and placing into automatic decocting pot 6 after 40-45 min;

s3, adding clean water into the automatic medicine decocting pot 6, decocting the medicinal materials for the first time, decocting the medicinal materials for a plurality of minutes by using strong fire at first, then decocting the medicinal materials for 40-60 minutes by using slow fire, and extruding the medicinal materials by an extruder 7 to obtain a first liquid medicine and a first medicine residue, wherein the first liquid medicine flows into a tubular centrifuge 8 for later use; putting the first herb residue into the automatic herb decocting pot 6 again;

s4, adding clean water into the automatic medicine decocting pot 6, decocting the first medicine residue for the second time, decocting the first medicine residue for 40-60 minutes by using slow fire, and extruding the first medicine residue by an extruder 7 to obtain a second medicine liquid and a second medicine residue, wherein the second medicine liquid flows into a tubular centrifuge 8 for later use; discarding the second herb residue;

s5, a tubular centrifuge 8 is used for centrifuging and clarifying the mixed solution of the first liquid medicine and the second liquid medicine to obtain clarified liquid, and the clarified liquid flows into a vacuum concentrator 9;

s6, concentrating the clarified liquid under a vacuum condition by using a vacuum concentrator 9 to improve the concentration of the liquid medicine to obtain finished liquid medicine;

and S7, packaging the finished medicine liquid in bags by using a packaging machine 10.

In this example, in S3, the added clean water submerges the medicinal materials by 2.5 cm.

In this embodiment, in S4, the added cleaning water submerges the medicinal material.

The invention prepares the medicines according to the groups of the traditional Chinese medicines. According to the guidance of the traditional decoction theory, the modern biological extraction technology and the chemical theory, the raw material medicines of the traditional Chinese medicine decoction pieces and the like are grouped according to salty, sour, bitter, sweet and pungent medicines, and the raw material medicines enter a decoction pot after being sequentially delayed for 5-10 minutes, so that the traditional Chinese medicine decoction pot not only conforms to the requirement of the traditional Chinese medicine theory on decoction, but also conforms to the extraction theory of the modern animal and plant effective components, simultaneously ensures the effective reaction time and temperature of each traditional Chinese medicine component in the decoction pot, and furthest ensures the efficacy of the traditional Chinese medicine decoction.

In the invention, the pulping wall-breaking process is adopted. The traditional Chinese medicines are respectively soaked in different soaking containers according to medicine flavor groups, and are preheated and pulped for breaking the wall in a few minutes before being put into a medicine decocting pot, so that the medicine materials can quickly release effective components after entering the medicine decocting pot, and then react with the effective components of other medicine materials to generate medicine effect components. Thereby increasing the dissolution rate of the effective components, and not dissolving into the decoction dregs to influence the drug effect.

In the present invention, the medicines are administered sequentially. The traditional Chinese medicine theory advocates that the medicine adding sequence in the medicine decocting process is mastered and developed to form a whole set of medicine decocting and taking theory system. Mainly comprises decocting the medicines in a casserole, avoiding using apparatuses such as copper, iron and tin, and using clean water to submerge the myrrh by the first decoction for 2.5cm, and submerging the myrrh by the second decoction for the second decoction; soaking for about 90 minutes before decocting, decocting with strong fire for several minutes, and then decocting with slow fire for 40-60 minutes; minerals, shells, fossil, animal bones and horns and bones and part of toxic drugs should be decocted for 30-60 minutes or more; in order to avoid the reduction of the volatilization of the effective components and the reduction of the drug effect of the drugs with the fragrant and effective components which are easy to volatilize in the heating process, other drugs need to be decocted for 5-10 minutes and then added; for the medicine which has irritant hairy antler and is easy to float on the liquid surface and inconvenient to decoct, or the medicine liquid after decoction is thick and the medicine which is inconvenient to filter the medicine liquid is wrapped by a sparse cloth bag such as gauze and decocted; for some precious drugs, in order to better decoct the effective components or avoid the effective components from being adsorbed by the dregs of the other drugs in the same preparation, the drugs are separately decocted or stewed for 1-2 hours, the decoction is taken separately and then mixed with the other decoction for administration; for some glue medicines and medicines with high viscosity and easy dissolution, in order to avoid sticking the pot or influencing the decoction of other medicines, the glue medicines and the medicines are separately heated and melted by water or yellow wine for taking; for some light precious medicines, warm boiled water or decoction of other medicines in the compound is used for brewing the medicinal powder for taking; for some medicines with active ingredients easily soluble in water or easily destroyed after long-term decoction, the medicines can be soaked with a small amount of boiled water or decoction of other medicines in the compound while hot, covered and braised, reduced in volatilization, and removed with slag after half an hour for administration.

In the present invention, the residue is squeezed and centrifuged. Through actual tests, in the traditional Chinese medicine decoction process, the medicine content of the dregs of a decoction is up to more than 45%, which means that half of decocted liquid medicine is lost, so that the technology for extruding the dregs of a decoction is added in the decoction process of the invention, the purpose is to take back the contained liquid medicine, and the dissolution speed and dissolution rate of components are improved by times after the medicinal materials are pulped and broken. However, the fine dregs of a decoction can make the filtration of the liquid medicine more difficult. Therefore, the centrifugal clarification process of the liquid medicine is added in the decoction process, so that the clarification and the transparency of the liquid medicine are ensured, and the medicine content in the medicine residues is reduced to the maximum extent.

In the present invention, a vacuum concentration process is used. In order to maximally increase the rapid dissolution of the components in the medicinal materials, reduce the medicine content in the medicine residues, simultaneously not increase the evaporation time of decoction and ensure the concentration of the liquid medicine taken by a patient, the vacuum concentration process of the liquid medicine after the decoction is finished is added in the decoction process, so that the liquid medicine with any concentration can be decocted according to the requirements of doctors, different disease conditions are adapted, and the medicine effect is not reduced.

The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.