阅读说明：本技术 一种纺织定型机废气处理设备的废油清除装置 (Waste oil removing device of waste gas treatment equipment of textile setting machine ) 是由 金相贤 金义吉 金淳德 罗徹永 于 2021-09-14 设计创作，主要内容包括：本发明公开了一种纺织定型机废气处理设备的废油清除装置,属于纺织环保设备技术领域,其主体设置在过滤箱内部的底板上,包括集油辊、刷辊机构、集油框和排油机构,所述刷辊机构包括转棍和载附在转棍上的多个刮板,所述刮板的外缘与集油辊的外表面接触,所述转棍的一端连接有电机,所述集油辊通过传动机构与转棍连接,并实现两者呈向相传动状态,所述集油框由上板、下板和两块侧板围合而成,所述上板的前缘与刮板贴合,所述下板的前缘与集油辊的外表面贴合,所述排油机构布置在集油框的后端。采用本方案,可以提高过滤箱内部废油清除的自动化水平,从而降低人工工作强度,保障废气处理设备长久稳定运行。(The invention discloses a waste oil removing device of waste gas treatment equipment of a textile setting machine, which belongs to the technical field of textile environment-friendly equipment. This scheme of adoption can improve the automatic level that the inside waste oil of rose box was clear away to reduce artifical working strength, the permanent steady operation of guarantee exhaust-gas treatment equipment.)

1. The utility model provides a waste oil clearing device of weaving forming machine exhaust-gas treatment equipment, the main part sets up on the inside bottom plate of rose box, its characterized in that: including oil collection roller, brush roller mechanism, collection oil frame and oil extraction mechanism, brush roller mechanism is including changeing the rod and carrying a plurality of scrapers of attaching on changeing the rod, the outer fringe of scraper blade and the surface contact of collection oil roller, the one end of changeing the rod is connected with the motor, the oil collection roller passes through drive mechanism and changes the rod and be connected to realize both and be to the transmission state mutually, the oil collection frame is enclosed to close by upper plate, hypoplastron and two blocks of curb plates and forms, the leading edge and the scraper blade laminating of upper plate, the leading edge of hypoplastron and the surface laminating of collection oil roller, oil extraction mechanism arranges the rear end at the oil collection frame.

2. The waste oil removing device of the waste gas treatment equipment of the textile setting machine as claimed in claim 1, which is characterized in that: the surface of the oil collecting roller is provided with a plurality of penetrating stripe structures.

3. The waste oil removing device of the waste gas treatment equipment of the textile setting machine as claimed in claim 1, which is characterized in that: the surface of the oil collecting roller is of a woven net structure.

4. The waste oil removing device of the waste gas treatment equipment of the textile setting machine as claimed in claim 1, which is characterized in that: the front end of the scraper is in a slope state.

5. The waste oil removing device of the waste gas treatment equipment of the textile setting machine as claimed in claim 4, wherein: the front section of the scraper is made of flexible rubber materials.

6. The waste oil removing device of the waste gas treatment equipment of the textile setting machine as claimed in claim 1, which is characterized in that: the rear end of the scraper is connected with two connecting columns, compression springs are sleeved on the connecting columns, long waist holes are formed in the surfaces of the rotating rods, the connecting columns penetrate through the long waist holes, and the compression springs are attached to the inner walls of the rotating rods.

7. The waste oil removing device of the waste gas treatment equipment of the textile setting machine as claimed in claim 1, which is characterized in that: the oil discharge mechanism comprises an oil discharge pipe and a screw pump arranged inside the oil discharge pipe, the rear end of the screw pump is connected with a screw pump motor, and the rear end of the oil discharge pipe is opened.

8. The waste oil removing device of the waste gas treatment equipment of the textile setting machine as claimed in claim 7, is characterized in that: the oil drain pipe is arranged obliquely upward.

9. The waste oil removing device of the waste gas treatment equipment of the textile setting machine as claimed in claim 7, is characterized in that: the front end opening of the oil discharge pipe is larger than the rear end opening.

Technical Field

The invention relates to the technical field of textile environment-friendly equipment, in particular to a waste oil removing device of waste gas treatment equipment of a textile setting machine.

Background

The setting machine is the key equipment of weaving printing and dyeing after-treatment. The temperature is higher in the cloth heat setting process, so a large amount of high-temperature gas is generated in a setting machine oven, and the high-temperature gas contains pollutants such as organic oil, dye auxiliaries, lubricating oil, fiber particles and the like. The waste gas discharged when the setting machine operates contains a large amount of smoke dust, and also contains various components such as polyphenyl organic matters, printing and dyeing auxiliaries, oil and the like, wherein each setting machine generally discharges 150 milligrams of particulate matters per cubic meter and 40-80 milligrams of oil smoke per cubic meter. The discharged oil, smoke and dust have great harm to human health and environment, wherein the oil comes from the properties of the fabric and the previous working procedures, for example, the waste gas contains a great deal of oil mist when the chemical fiber is shaped, and the waste gas of the pure cotton fabric contains low oil content; the dust comes from fibers and combustible dust on the fabric; smoke is mainly a fixed particulate matter. The pollution problem caused by the exhaust emission of the setting machine is more and more acute.

Because the setting machine continuously generates high-temperature waste gas for 24 hours when in operation, nearly hundreds of filtering units are arranged in the filtering box for dealing with the waste gas, after continuous operation, a large amount of pollutants such as oil stains and the like are accumulated and float above a water-tight layer, if the clearing operation is not carried out, the accumulation amount of the pollutants is higher and higher, the waste gas treatment efficiency can be seriously influenced, and the fire hazard of great inflammability is also generated, so the normal operation of equipment can be seriously influenced.

When the traditional filter box is used for treating pollutants such as oil stains, the filter box which works under negative pressure has to be stopped, an operator enters the filter box through the access hole and is cleaned and treated in a manual or semi-automatic mode, the efficiency is low, the workload is high, and the efficiency of continuous work of a system is influenced.

The inventor is dedicated to the textile printing and dyeing industry for a long time, develops a waste oil clearing device of waste gas treatment equipment of a textile setting machine to improve the automation level that the inside waste oil of rose box was clear away, thereby reduce artifical working strength, the permanent steady operation of guarantee waste gas treatment equipment.

Disclosure of Invention

The invention aims to provide a waste oil removing device of waste gas treatment equipment of a textile setting machine, which is used for improving the automation level of waste oil removal in a filter box, so that the manual work intensity is reduced, and the long-term stable operation of the waste gas treatment equipment is ensured.

In order to achieve the purpose, the technical scheme of the invention is as follows:

the utility model provides a waste oil clearing device of weaving forming machine exhaust-gas treatment equipment, the main part sets up on the inside bottom plate of rose box, including oil collection roller, brush roll mechanism, collection oil frame and oil extraction mechanism, brush roll mechanism is including changeing the rod and carrying a plurality of scraper blades that attach on changeing the rod, the outer fringe of scraper blade and the outer surface contact of collection oil roller, the one end of changeing the rod is connected with the motor, the collection oil roller passes through drive mechanism and changes the rod and be connected to realize both to being to looks transmission state, collection oil frame is enclosed to close by upper plate, hypoplastron and two blocks of curb plates and forms, the leading edge and the scraper blade laminating of upper plate, the leading edge of hypoplastron and the surface laminating of collection oil roller, oil extraction mechanism arranges the rear end at collection oil frame.

Furthermore, the surface of the oil collecting roller is provided with a plurality of penetrating stripe structures. The loading capacity of the waste oil can be improved.

Further, the surface of the oil collecting roller is of a woven net structure.

Furthermore, the front end of the scraper is in a slope state. The cutting function of the scraper is improved.

Furthermore, the front section of the scraper is made of flexible rubber materials. The impact force in an unexpected situation can be reduced.

Furthermore, the rear end of the scraper is connected with two connecting columns, compression springs are sleeved on the connecting columns, long waist holes are formed in the surfaces of the rotating rods, the connecting columns penetrate through the long waist holes and are arranged, and the compression springs are attached to the inner walls of the rotating rods.

Further, the oil discharge mechanism comprises an oil discharge pipe and a screw pump arranged inside the oil discharge pipe, the rear end of the screw pump is connected with a screw pump motor, and the rear end of the oil discharge pipe is opened.

Further, the oil drain pipe is disposed in an obliquely upward state.

Further, the front end opening of the oil discharge pipe is larger than the rear end opening.

After this scheme of adoption, contrast prior art has following benefit:

according to the waste oil removing device for the waste gas treatment equipment of the textile setting machine, a water-tight layer and an oil stain layer are generally arranged on an oil collecting roller, pollutants such as waste oil are adhered to the outer surface of the oil collecting roller, the waste oil is upwards brought from the water-tight layer when the oil collecting roller rotates, the waste oil is collected to an oil collecting frame under the action of a brush roller mechanism, the waste oil is conveyed and extruded through an oil discharging mechanism at the rear end of the oil collecting frame, the oil stain is continuously conveyed to the outside of a filter box, so that the waste oil collecting and outputting operation which is manually participated is not needed, and the working continuity and stability of the waste gas treatment equipment are greatly improved;

this scheme is through gathering oil roller adhesion waste oil, and simple and easy water oil separating is realized in collection oil roller department to in oil extraction mechanism, through the extrusion operation, realize the dehydration of waste oil and the operation of extrusion design, improved the follow-up degree of difficulty to transportation, storage and the processing of waste oil greatly, this scheme operation is stable, and the throughput is strong, has better popularization meaning.

Drawings

Fig. 1 is a schematic view of the overall structure of the preferred embodiment.

Fig. 2 is a schematic view of the oil collection roller and brush roller mechanism.

Fig. 3 is a side view of the brush roller.

Fig. 4 is a schematic view of the structure of the squeegee.

Fig. 5 is a schematic view of the internal structure of the oil discharge mechanism.

Detailed Description

Referring to fig. 1 to 5, a waste oil removing device of a waste gas treatment device of a textile setting machine, a main body is arranged on a bottom plate inside a filter box 1, and a plurality of devices can be arranged at corners or four corners of the bottom of the filter box 1 if necessary to deal with larger waste oil treatment capacity.

Waste oil clearing device is including album oily roller 2, brush roller mechanism 3, collection oil frame 4 and oil extraction mechanism 5, and wherein oil extraction mechanism 5 is the tubulose, and oil extraction mechanism 5's front end can set up the inside at rose box 1, and the rear end can set up the outside at rose box 1 to the realization carries out the output operation to the waste oil of collecting.

The oil collecting roller 2 is used for collecting waste oil in the filtering box 1, when the waste gas treatment device works, the filtering box 1 is used as a main body unit for filtering and purifying, the bottom of the filtering box 1 can receive pollutants such as waste oil and the like dripped from the filtering filter element, the pollutants usually float on the upper surface of a water-tight layer in a foam state, specifically, the oil collecting roller 2 is arranged on the bottom plate of the filtering box 1 through a central shaft and a support frame, the horizontal central line position of the oil collecting roller 2 is basically close to the height of a water line (water-tight layer) for storing water, so waste oil in space above the water-tight layer can be adhered to the outer surface of the oil collecting roller 2;

for better adhesion of the waste oil and proper moisture filtration, the outer surface of the oil collecting roller 2 may be of a wire-woven structure or may be of a cylindrical slit structure 21, through which the moisture continues to return to the watertight layer when the waste oil adheres to the outer surface of the oil collecting roller 2.

The brush roller mechanism 3 comprises a rotating roller 31 and a plurality of scraping plates 32 attached to the rotating roller, wherein the scraping plates 32 are arranged perpendicular to the outer surface of the rotating roller 31 in a normal condition, the intervals between the scraping plates 32 are uniform, one end of the rotating roller 31 is connected with a motor 33 for driving the rotating roller 31 to rotate, a pair of gears 34 are arranged on the rotating roller 31, the other ends of the gears 34 are connected with the center shaft of the oil collecting roller 2 through a belt 35 or a chain structure, and the rotating roller 31 and the oil collecting roller 2 are in a state of rotating in opposite directions, namely, when viewed from left to right, the oil collecting roller 2 rotates in a counterclockwise direction, the rotating roller 31 rotates in a clockwise direction, and in order to better improve the oil collecting effect, the rotating angular speed of the rotating roller 31 is larger than that of the oil collecting roller 2 through the transmission of the gears 34 and the belt 35.

The plurality of scraping plates 32 of the brush roll mechanism 3 are arranged at the outer edge of the rotating roll 31, so that waste oil is quickly fed into the oil collecting frame 4 for better improving the waste oil collecting effect, specifically, a circle formed by the outer rings of all the scraping plates 32 is in a tangent state with the outer ring of the oil collecting roll 2 in a normal condition, the outermost end part of each scraping plate 32 is of an inclined plane structure so as to improve the scraping effect on the waste oil, and the front sections of the scraping plates 32 can be made of flexible materials such as rubber and the like for adapting to impurities or hard wastes;

in order to better transfer the waste oil on the scraper 32 into the collecting frame 4, two connecting columns 36 are connected to two sides of the rear end of the scraper 32, compression springs 37 are sleeved on the connecting columns 36, and a baffle is fixed to the rear end of each connecting column 36, so that the rear end of each pressing spring 37 can act on the corresponding connecting column 36 through the baffle, long waist holes are correspondingly formed in the surfaces of the rotating rollers 31, the left and right widths of the long waist holes are matched with the diameter direction of the connecting seats 36, when the connecting columns are installed, the connecting columns 36 penetrate through the corresponding long waist holes, and the compression springs 37 are in a fit arrangement state with the inner walls of the rotating rollers 31;

therefore, under the structure of the long waist hole, the compression spring 37 and the connecting column 36, the scraper 32 can be deflected back and forth within the range of the long waist hole, and returns to and maintains the upright state under the action of the compression spring 37.

In order to better realize the deflection of the scraper 32, the front end of the connecting column 36 is provided with the arc-shaped block 38, the left width and the right width of the arc-shaped block 38 are greater than the width of the long waist hole, so that in the actual installation, under the action of the compression spring 37, the arc-shaped block 38 is closely attached to the outer surface of the rotary rod 31 to be arranged, the resistance of the scraper 32 in the deflection motion can be reduced, the motion balance of the scraper is improved, in order to reduce the motion resistance, the arc-shaped block 38 is also provided with a plurality of transverse grooves, the contact area of the outer surface of the rotary rod 31 is reduced, and the aligning efficiency of the scraper 32 can be improved.

The oil collecting frame 4 is enclosed by an upper plate 41, a lower plate 42 and two side plates 43 and is used for collecting waste oil from the oil collecting roller 2 and the scraper 32, wherein the front edge of the upper plate 41 is attached to the scraper 32, particularly the front edge of the upper plate 41 is actually aligned with the root position of the scraper 32, when the rotating roller 31 drives the scraper 32 to rotate, the scraper 32 at the lower side of the rotating roller 31 contacts the front edge of the upper plate 41, the scraper 32 deflects backwards during the rotation, the front edge of the upper plate 41 slides across the surface of the scraper 32, and the waste oil carried on the surface of the scraper 32 is conveyed to the inside of the oil collecting frame 4 during the rotation;

the lower plate 43 is in an inclined arrangement state, the front edge of the lower plate is attached to the outer surface of the oil collecting roller 2, and the front edge of the lower plate is also in an inclined state, so that waste oil on the surface of the oil collecting roller 2 can be conveyed to the inside of the oil collecting frame 4;

therefore, the waste oil in the filter box 1 can be collected in the oil collecting frame 4 by the rotation of the oil collecting roller 2 and the rotating roller 31.

The rear end of the oil collecting frame 4 is connected with an oil discharging mechanism 5, the oil discharging mechanism 5 comprises an oil discharging pipe 51 and a screw pump 52 arranged in the oil discharging pipe, the rear end of the rotating shaft of the screw pump 52 is connected with a screw pump motor 53, and the rear end of the oil discharging pipe 51 is provided with a discharging hole 54 with a downward opening and used for outputting the waste oil blocks which are output from the oil discharging pipe 51 and are in a semi-dry state;

in order to realize the squeezing and dewatering effects, the caliber of the front end of the oil discharge pipe 51 is larger than that of the rear end thereof, and the outer diameter of the screw pump 52 is correspondingly reduced, so that the outer edge of the screw pump 52 can be tightly attached to the inner wall of the oil discharge pipe 51, the conveying, discharging and squeezing and dewatering effects can be realized, meanwhile, the oil discharge pipe 51 is arranged obliquely upwards, the overflow of water can be prevented, and the squeezing and dewatering effects can be improved.

In conclusion, according to the waste oil removing device of the waste gas treatment equipment of the textile setting machine, the water-tight layer and the oil stain layer are generally arranged on the oil collecting roller, pollutants such as waste oil and the like are adhered to the outer surface of the oil collecting roller, when the oil collecting roller rotates, the waste oil is upwards brought from the water-tight layer, the waste oil is collected to the oil collecting frame under the action of the brush roller mechanism, the waste oil is conveyed and extruded through the oil discharging mechanism at the rear end of the oil collecting frame, the oil stain is continuously conveyed to the outside of the filter box, so that the waste oil collecting and outputting operation which is manually participated is not needed, and the working continuity and stability of the waste gas treatment equipment are greatly improved;

this scheme is through gathering oil roller adhesion waste oil, and simple and easy water oil separating is realized in collection oil roller department to in oil extraction mechanism, through the extrusion operation, realize the dehydration of waste oil and the operation of extrusion design, improved the follow-up degree of difficulty to transportation, storage and the processing of waste oil greatly, this scheme operation is stable, and the throughput is strong, has better popularization meaning.