阅读说明：本技术 清水混凝土片墙表面木纹模板制作方法 (Method for manufacturing wood grain template on surface of fair-faced concrete sheet wall ) 是由 冯军宝 武克辰 蔡鲜平 姚骥 于 2021-06-01 设计创作，主要内容包括：本发明具体是清水混凝土片墙表面木纹模板制作方法；包括模板深化；模板加工；平整的模板使用精密推台锯对统一进行加工；异形的模板则用CAD画完加工图后导入全自动数控裁板机以此来加工模板,模板下料完成后对每张模板进行编号方便使用时好找；模板内构件安装；衬板加工完成后,根据模板深化图纸的排版用射钉枪将木纹板钉装在衬板上,钉装时不得从木纹面直接钉,需从侧面钉装,以此来保证木纹表面没有钉子眼；模板内构件安装；装饰木纹模板；本制作方法与传统木纹效果不同的是,通过改进拼缝、模板下料的工艺、顺序,使本制作方法达到的木纹效果过渡更自然,菱角更清晰,美观,制作工艺简单,适合大规模生产,且生产效率高。(The invention relates to a method for manufacturing a wood grain template on the surface of an exposed concrete sheet wall; deepening a template; processing a template; the flat template is processed uniformly by using a precision sliding table saw; the special-shaped template is drawn by CAD and then is guided into a full-automatic numerical control plate cutting machine to process the template, and each template is numbered after the blanking of the template is finished, so that the template can be conveniently found when in use; installing a component in the template; after the lining plate is processed, the wood grain board is nailed on the lining plate by a nail gun according to the typesetting of the template deepening drawing, the wood grain board cannot be nailed directly from the wood grain surface during nailing, and the wood grain board needs to be nailed from the side surface, so that no nail hole is formed on the surface of the wood grain; installing a component in the template; decorating the wood grain template; the manufacturing method is different from the traditional wood grain effect in that the wood grain effect transition achieved by the manufacturing method is more natural, the water caltrops are clearer and more attractive, the manufacturing process is simple, the manufacturing method is suitable for large-scale production, and the production efficiency is high by improving the processes and the sequence of splicing and template blanking.)

1. A method for manufacturing a wood grain template on the surface of an exposed concrete wall is characterized by comprising the following steps: comprises that

Step 1: deepening a template;

firstly, deepening a template processing drawing in CAD, determining the size, numbering and cutting modes, and ensuring the maximum utilization rate of the template;

step 2: processing a template;

step 2.1, a precise sliding table saw is adopted for blanking four-side straight surfaces, a full-automatic numerical control plate cutting machine is used for a special-shaped template, so that the template is ensured to be accurate in size and smooth in notch,

2.2, after the template is discharged, pre-assembling the templates in a woodworking processing field to see whether the templates can be assembled or not so as to avoid the situation that the templates cannot be assembled during field installation;

and step 3: selecting and blanking;

3.1, selecting each template before blanking because the clear water covers the templates possibly to have defects, and checking the sizes of the surface layer, the frame and the templates one by one;

3.2, processing the panels with uniform specifications by using a precise sliding table saw on the flat template according to the deepened processing drawing;

3.3, drawing a processing drawing by using the CAD for the special-shaped template, and then guiding the special-shaped template into a full-automatic numerical control plate cutting machine to process the template, numbering each template after blanking of the template is finished, and conveniently finding the template when in use;

and 4, step 4: installing a component in the template; after the lining plate is processed, the wood grain board is nailed on the lining plate by a nail gun according to the typesetting of the template deepening drawing, the wood grain board cannot be nailed directly from the wood grain surface during nailing, and the wood grain board needs to be nailed from the side surface, so that no nail hole is formed on the surface of the wood grain;

and 5: decorating the wood grain template; installing the open seam strip and the arc external corner strip: when in processing, the joint between the panel with smooth surface and clear water and the wood grain board is required to be positioned in the middle of the open seam strip, and the open seam strip is nailed on the joint between the panel with smooth surface and clear water and the wood grain board by a nail gun, so that the joint between the panel with smooth surface and the wood grain board is avoided; the external corners are all arc external corners, and the customized arc external corner strips are arranged on the side faces of the templates.

Technical Field

The invention relates to the field of processing and manufacturing of concrete templates, in particular to a method for manufacturing a wood grain template on the surface of an exposed concrete sheet wall.

Background

The fair-faced concrete can be cast and formed at one time and is widely used for decorative effects of veneers, and the wood grain effect is gradually applied to the design scheme of the fair-faced concrete due to unique textures in the forming effect of the concrete, but the construction difficulty of the wood grain effect and the smooth surface effect is greatly different, more complex procedures are needed, more precise assembly can be completed, and therefore, a complete set of processing method of the wood grain fair-faced concrete template is needed.

Disclosure of Invention

The invention aims to overcome the defects and provides a manufacturing method of a wood grain fair-faced concrete template, which can ensure the construction of the wood grain fair-faced concrete molding effect.

In order to achieve the above object, the present invention is realized by:

a method for manufacturing a wood grain template on the surface of an exposed concrete wall comprises the following steps

Step 1: deepening a template;

firstly, deepening a template processing drawing in CAD, determining the size, numbering and cutting modes, and ensuring the maximum utilization rate of the template;

step 2: processing a template;

step 2.1, a precise sliding table saw is adopted for blanking four-side straight surfaces, a full-automatic numerical control plate cutting machine is used for a special-shaped template, so that the template is ensured to be accurate in size and smooth in notch,

2.2, after the template is discharged, pre-assembling the templates in a woodworking processing field to see whether the templates can be assembled or not so as to avoid the situation that the templates cannot be assembled during field installation;

and step 3: selecting and blanking;

3.1, selecting each template before blanking because the clear water covers the templates possibly to have defects, and checking the sizes of the surface layer, the frame and the templates one by one;

3.2, processing the panels with uniform specifications by using a precise sliding table saw on the flat template according to the deepened processing drawing;

3.3, drawing a processing drawing by using the CAD for the special-shaped template, and then guiding the special-shaped template into a full-automatic numerical control plate cutting machine to process the template, numbering each template after blanking of the template is finished, and conveniently finding the template when in use;

and 4, step 4: installing a component in the template; after the lining plate is processed, the wood grain board is nailed on the lining plate by a nail gun according to the typesetting of the template deepening drawing, the wood grain board cannot be nailed directly from the wood grain surface during nailing, and the wood grain board needs to be nailed from the side surface, so that no nail hole is formed on the surface of the wood grain;

and 5: decorating the wood grain template; installing the open seam strip and the arc external corner strip: when in processing, the joint between the panel with smooth surface and clear water and the wood grain board is required to be positioned in the middle of the open seam strip, and the open seam strip is nailed on the joint between the panel with smooth surface and clear water and the wood grain board by a nail gun, so that the joint between the panel with smooth surface and the wood grain board is avoided; the external corners are all arc external corners, and the customized arc external corner strips are arranged on the side faces of the templates.

The manufacturing method is different from the traditional wood grain effect in that the wood grain effect transition achieved by the manufacturing method is more natural, the water caltrops are clearer and more attractive, the manufacturing process is simple, the manufacturing method is suitable for large-scale production, and the production efficiency is high by improving the processes and the sequence of splicing and template blanking.

Detailed Description

The invention is further illustrated by the following specific examples.

A method for manufacturing a wood grain template on the surface of an exposed concrete wall comprises the following steps

Step 1: deepening a template;

firstly, deepening a template processing drawing in CAD, determining the size, numbering and cutting modes, and ensuring the maximum utilization rate of the template;

step 2: processing a template;

step 2.1, a precise sliding table saw is adopted for blanking four-side straight surfaces, a full-automatic numerical control plate cutting machine is used for a special-shaped template, so that the template is ensured to be accurate in size and smooth in notch,

2.2, after the template is discharged, pre-assembling the templates in a woodworking processing field to see whether the templates can be assembled or not so as to avoid the situation that the templates cannot be assembled during field installation;

and step 3: selecting and blanking;

3.1, selecting each template before blanking because the clear water covers the templates possibly to have defects, and checking the sizes of the surface layer, the frame and the templates one by one;

3.2, processing the panels with uniform specifications by using a precise sliding table saw on the flat template according to the deepened processing drawing;

3.3, drawing a processing drawing by using the CAD for the special-shaped template, and then guiding the special-shaped template into a full-automatic numerical control plate cutting machine to process the template, numbering each template after blanking of the template is finished, and conveniently finding the template when in use;

and 4, step 4: installing a component in the template; after the lining plate is processed, the wood grain board is nailed on the lining plate by a nail gun according to the typesetting of the template deepening drawing, the wood grain board cannot be nailed directly from the wood grain surface during nailing, and the wood grain board needs to be nailed from the side surface, so that no nail hole is formed on the surface of the wood grain;

and 5: decorating the wood grain template; installing the open seam strip and the arc external corner strip: when in processing, the joint between the panel with smooth surface and clear water and the wood grain board is required to be positioned in the middle of the open seam strip, and the open seam strip is nailed on the joint between the panel with smooth surface and clear water and the wood grain board by a nail gun, so that the joint between the panel with smooth surface and the wood grain board is avoided; the external corners are all arc external corners, and the customized arc external corner strips are arranged on the side faces of the templates.

The manufacturing method is different from the traditional wood grain effect in that the wood grain effect transition achieved by the manufacturing method is more natural, the water caltrops are clearer and more attractive, the manufacturing process is simple, the manufacturing method is suitable for large-scale production, and the production efficiency is high by improving the processes and the sequence of splicing and template blanking.