阅读说明：本技术 预制装配式竖向构件分仓工具及分仓方法 (Prefabricated vertical component bin dividing tool and bin dividing method ) 是由 郭建勇 王虎 于晓蕾 郑新铭 张楠 胡春奇 张家庆 肖庆丰 郭建光 申学桢 赵银 于 2021-07-28 设计创作，主要内容包括：本发明公开了一种预制装配式竖向构件分仓工具及分仓方法,旨在解决现有技术中分仓质量难以控制的技术问题。该分仓工具包括分仓架和推送组件,所述分仓架包括两相对平行设置的挡板、连接所述两挡板的连接件,所述连接件上设有贯穿槽；所述推送组件包括推拉杆、安装于所述推拉杆一端的推板和安装在其另一端的把手,所述推送组件穿设于所述贯穿槽中,且使其推板位于其两挡板之间,所述推送组件在贯穿槽约束下实现其推板的顶推或回撤。本发明通过设定所述挡板之间的距离,能切实保证分仓厚度的均匀性、一致性；本发明方法工艺流程简单,易于操作,其采用了两次顶推工艺,可有效提高分仓的密实性,也大大提高了分仓施工的效率。(The invention discloses a prefabricated vertical component bin dividing tool and a bin dividing method, and aims to solve the technical problem that the bin dividing quality is difficult to control in the prior art. The bin dividing tool comprises a bin dividing frame and a pushing assembly, wherein the bin dividing frame comprises two baffles which are arranged in parallel relatively and a connecting piece for connecting the two baffles, and a through groove is formed in the connecting piece; the pushing assembly comprises a pushing rod, a pushing plate and a handle, the pushing plate is arranged at one end of the pushing rod, the handle is arranged at the other end of the pushing rod, the pushing assembly is arranged in the through groove in a penetrating mode and is located between the two baffles, and pushing or withdrawing of the pushing plate is achieved under the constraint of the through groove by the pushing assembly. According to the invention, the distance between the baffles is set, so that the uniformity and consistency of the bin thickness can be practically ensured; the method has simple process flow and easy operation, adopts twice pushing technology, can effectively improve the compactness of the sub-warehouse and greatly improve the efficiency of the sub-warehouse construction.)

1. A prefabricated vertical component bin dividing tool is characterized by comprising a bin dividing frame and a pushing assembly, wherein the bin dividing frame comprises two baffle plates which are arranged in parallel relatively and a connecting piece which is fixedly connected with the two baffle plates, and corresponding through grooves are formed in the connecting piece; the pushing assembly comprises a pushing rod, a push plate arranged at one end of the pushing rod and a handle arranged at the other end of the pushing rod; the pushing assembly penetrates through the through groove, and the pushing plate of the pushing assembly is positioned between the two baffles, so that pushing or withdrawing of the pushing plate under the constraint of the through groove is realized.

2. The prefabricated vertical component binning tool of claim 1, wherein the distance between baffles is 45-55 mm.

3. The prefabricated vertical component binning tool of claim 1, wherein the height of said baffles is 18-20 mm.

4. The prefabricated vertical member binning tool of claim 1, wherein the width of the push plate is 45-50 mm.

5. The prefabricated vertical component bin dividing tool of claim 1, wherein a handrail is provided on the baffle.

6. A prefabricated vertical component bin dividing method is characterized by comprising the following steps:

1) placing the bin dividing tool of claim 1 in a corresponding gap at the lower part of the vertical member, and keeping the bin dividing tool and the vertical member vertical and deep into the vertical member, so that the top end of the bin dividing tool is tightly attached to the position of the bin sealing completed on the back surface of the vertical member;

2) putting a bin dividing material between the two baffle plates of the bin dividing tool, and sending the bin dividing material into the vertical component after filling; the bin material filling is carried out in two times:

(1) the first filling length of the bin dividing material is 150mm, and the bin dividing material is pushed inwards from the handle end to the bottommost end at a constant speed after being filled, so that the bin dividing material is tightly pushed against the bin sealing position;

(2) the filling length of the bin material for the second time is 100mm, the bin material is continuously pushed inwards at a constant speed after being filled, and the bin material is conveyed into the vertical component until the bin material cannot enter the vertical component;

3) the hand-held handle end draws out the bin dividing tool at a constant speed, scrapes off exposed redundant bin dividing materials, and screeds the outer bin dividing surface into a 45-degree inclined surface;

4) covering a plastic film on the outer sub-bin surface for moisturizing, and spraying water for curing to form a small humid environment locally so as to avoid cracks caused by water loss of the outer sub-bin surface;

5) and after one-time bin dividing work is finished, repeating the four steps to perform the next bin dividing work.

7. The prefabricated vertical component bin distribution method according to claim 6, wherein the bin distribution tool is slowly and uniformly pushed and pulled out to ensure that the bin distribution tool is compact in structure and does not deform in a disturbance mode.

8. The prefabricated vertical component bin distribution method according to claim 5, wherein in the step 5), the interval between two bin distribution is less than or equal to 1.5 m.

Technical Field

The invention relates to the technical field of building construction, in particular to a prefabricated vertical component bin dividing tool and a bin dividing method.

Background

The prefabricated concrete structure mainly adopts a reinforced sleeve concrete grouting technology in the aspect of vertical component connection. In the installation construction of the prefabricated vertical structure, after the components are hoisted in place, the warehouse division is a key construction link, and the bottom of the vertical component forms a structure with a closed inner cavity at the periphery through the warehouse division so as to provide a space for subsequent grouting; the construction quality directly determines the fullness and compactness of subsequent grouting, so that the safety of the whole structure is influenced globally and decisively.

The conventional flat iron for separating the bins is used as an operation tool, and various problems that the thickness of the separated bins cannot be ensured, the strength of slurry for separating the bins cannot meet requirements, the compactness cannot be ensured and the like often occur in construction.

Disclosure of Invention

The invention aims to provide a bin dividing tool and a bin dividing method for manufacturing an assembly type vertical component, and aims to solve the technical problems that bin dividing quality (such as bin dividing thickness, bin dividing material compactness and the like) is not easy to control and bin dividing construction efficiency is low in the prior art.

In order to solve the technical problems, the invention adopts the following technical scheme:

designing a prefabricated vertical component bin dividing tool, which comprises a bin dividing frame and a pushing assembly; the bin dividing frame comprises two baffles arranged in parallel relatively and a connecting piece for connecting the two baffles, and corresponding through grooves are formed in the connecting piece; the pushing assembly comprises a pushing rod, a pushing plate and a handle, the pushing plate is arranged at one end of the pushing rod, the handle is arranged at the other end of the pushing rod, the pushing assembly penetrates through the through groove of the connecting piece, and the pushing plate is located between the two opposite baffles.

Preferably, the distance between the baffles is 45-55 mm.

Preferably, the height and the width of the push plate are respectively 18-20mm and 45-50mm matched with the baffle plate.

Preferably, the baffle is provided with a handrail.

A prefabricated vertical component bin dividing method is designed, and comprises the following steps:

1) placing the bin dividing tool in a gap corresponding to the lower part of the vertical member, keeping the bin dividing tool vertical to the vertical member and extending into the vertical member, and enabling the top end of the bin dividing tool to be tightly attached to the bin sealing position finished on the back of the vertical member;

2) putting a bin dividing material between the two baffle plates of the bin dividing tool, and sending the bin dividing material into the vertical component after filling; the two-time pushing process is adopted, and the sub-warehouse material filling is carried out in two times so as to ensure that the sub-warehouse structure is compact:

(1) filling the bin dividing materials for the first time, wherein the filling length is 150mm, and pushing the bin dividing materials to the bottommost end from the handle end inwards at a constant speed after filling so that the bin dividing materials are tightly pushed against the bin sealing position;

(2) filling the bin-dividing materials for the second time, wherein the filling length is 100mm, continuously pushing inwards at a constant speed after filling, and conveying the bin-dividing materials into the vertical component until the bin-dividing materials cannot enter the vertical component, so that the bin-dividing structure is complete and compact;

3) the hand-held handle end draws out the bin dividing tool at a constant speed, scrapes off exposed redundant bin dividing materials, and screeds the outer bin dividing surface into a 45-degree inclined surface;

4) covering a plastic film on the outer bin dividing surface for moisturizing, and spraying water for curing to form a small humid environment locally, so that cracks caused by water loss of the outer bin dividing surface are avoided, and the bin dividing effect is ensured;

5) and after one-time bin dividing work is finished, repeating the four steps to perform the next bin dividing work.

Preferably, the warehouse distributing tool is required to be slow at a constant speed when pushing warehouse distributing materials and pulling out the warehouse distributing tools so as to ensure that the warehouse distributing materials are compact in structure and do not deform in a disturbance mode.

Preferably, the compartment separation distance between the next compartment separation work and the last compartment separation work is not more than 1.5 m.

Compared with the prior art, the invention has the main beneficial technical effects that:

1. the bin dividing tool is simple in structure and low in manufacturing cost, based on the ingenious matching between the bin dividing frame and the pushing assembly, the bin dividing construction efficiency is greatly improved, and the consistency and uniformity of the bin dividing thickness are ensured by setting the distance between the two oppositely arranged baffles.

The warehouse dividing method has the advantages of simple process flow, strong operability and easy implementation, and can effectively and practically ensure the compactness and the uniformity of warehouse division by adopting a twice pushing process (warehouse division material filling in twice), thereby improving the efficiency and the quality of warehouse division construction.

Drawings

FIG. 1 is a general view of the structure of the present invention.

FIG. 2 is a schematic view of the structure of the warehouse rack of the present invention.

Fig. 3 is a schematic structural diagram of the pushing mechanism of the present invention.

In the above figures, 1 is a bin separating frame, 11 is a baffle, 12 is a connecting piece, 13 is a through groove, 2 is a pushing component, 21 is a push plate, 22 is a push-pull rod, 23 is a handle, and 3 is a handrail.

Detailed Description

The following examples are intended to illustrate the present invention in detail and should not be construed as limiting the scope of the present invention in any way.

In the description of the technical solutions of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred devices or elements must have specific orientations, be constructed in specific orientations, and be operated, and thus, should not be construed as limiting the present invention. Reference herein to "first," "second," etc., is used to distinguish between similar items and not to limit the particular order or sequence.

The unit modules and sensors in the following examples are all conventional commercial products unless otherwise specified.

Example 1: a prefabricated vertical component bin dividing tool is disclosed, referring to fig. 1, fig. 2 and fig. 3, and comprises a bin dividing frame 1, a pushing assembly 2 and a handrail 3, wherein the bin dividing frame 1 comprises two baffle plates 11 and a connecting piece 12 which are arranged in parallel, the connecting piece 12 is provided with a through groove 13, the pushing assembly comprises a pushing plate 21, a pushing rod 22 and a handle 23, the pushing assembly 2 is arranged in the through groove 13 on the connecting piece 12 in a penetrating manner, the pushing plate 21 is arranged between the two baffle plates 11, and the pushing assembly 2 can realize pushing or withdrawing of the pushing plate under the constraint of the through groove 13.

Example 2: a prefabricated vertical component bin dividing method is implemented based on the bin dividing tool in embodiment 1, and mainly comprises the following steps:

1) placing a bin dividing tool in a gap of 20mm below the vertical member, keeping the bin dividing tool vertical to the vertical member and extending into the vertical member, and enabling the top end of the bin dividing tool to be tightly attached to the bin sealing position finished on the back of the vertical member;

2) and (4) placing the bin dividing material between the two baffle plates of the bin dividing tool, and sending the bin dividing material into the vertical component after the bin dividing material is filled. The double-pushing process is adopted, and the filling of the bin-dividing materials is carried out in two times so as to improve the compactness of the bin-dividing structure:

(1) filling the bin dividing materials for the first time, wherein the filling length is 150mm, and pushing the bin dividing materials to the bottommost end from the handle end inwards at a constant speed after filling so that the bin dividing materials are tightly pushed against the bin sealing position;

(2) filling the bin-dividing materials for the second time, wherein the filling length is 100mm, continuously pushing inwards at a constant speed after filling, and sending the bin-dividing materials into the vertical component until the bin-dividing materials cannot enter the vertical component, so that the completeness and compactness of the bin-dividing structure are ensured;

3) the hand-held handle end draws out the bin dividing tool at a constant speed, scrapes off exposed redundant bin dividing materials, and screeds the outer bin dividing surface into a 45-degree inclined surface;

4) covering a plastic film on the outer sub-bin surface for moisturizing, and spraying water for curing to form a small humid environment locally, so that cracks caused by water loss of the outer sub-bin surface are avoided, and the quality of the sub-bin is ensured;

5) and after one-time bin dividing work is finished, repeating the four steps to perform the next bin dividing work.

While the invention has been described in detail with reference to the drawings and examples, it will be understood by those skilled in the art that various changes in the specific parameters of the embodiments described above may be made or equivalents may be substituted for elements, structures, method steps, etc. without departing from the spirit of the invention, so as to form a plurality of embodiments, which are common variations of the invention and will not be described in detail herein.