阅读说明：本技术 一种基于红外线的锅炉液位计 (Boiler level gauge based on infrared ray ) 是由 江大安 于 2021-05-21 设计创作，主要内容包括：一种基于红外线的锅炉液位计,其特征是,还包括主控模块、红外测距模块、平衡浮块组件,所述红外测距模块设置在锅炉内胆底面上,所述平衡浮快与锅炉内胆侧面纵向滑动连接,所述平衡浮块组件包括平衡浮快和设置在平衡浮快侧面的止沸板,所述平衡浮快底面与红外测距模块相对设置,所述主控模块与红外测距模块电连接。平衡浮块组件可沿滑轨上下滑动,有效增大液位计的测量范围,平衡浮块和待测液面保持一致,使用更具灵活性；通过红外线测距模块智能读取液位,触控屏实时显示并可实时调控,方便工作人员实施掌握锅炉状况,智能程度高。通过红外光穿透待测液体检测液位,避免温度压强变化对液位检测的影响。(The utility model provides a boiler level gauge based on infrared ray, characterized by still includes host system, infrared ranging module, balanced floating block subassembly, infrared ranging module sets up on boiler inner bag bottom surface, balanced superficial fast and boiler inner bag side longitudinal sliding connection, balanced floating block subassembly floats fast and sets up the boiling stopping board in balanced superficial fast side including the balance, balanced superficial fast bottom surface sets up with infrared ranging module is relative, host system is connected with infrared ranging module electricity. The balance floating block assembly can slide up and down along the slide rail, so that the measuring range of the liquid level meter is effectively enlarged, the balance floating block is consistent with the liquid level to be measured, and the use is more flexible; through infrared ranging module intelligence reading liquid level, but touch screen real-time display regulates and control in real time, makes things convenient for the staff to implement and masters the boiler situation, and intelligent degree is high. The infrared light penetrates through the liquid to be detected to detect the liquid level, so that the influence of temperature and pressure intensity change on liquid level detection is avoided.)

1. The utility model provides a boiler level gauge based on infrared ray, characterized by still includes host system, infrared ranging module (1), balanced floating block subassembly, infrared ranging module (1) sets up on boiler inner bag bottom surface, balanced superficial fast (2) and boiler inner bag side longitudinal sliding connection, balanced floating block subassembly floats fast (2) and sets up boiling stopping board (3) of floating fast (2) side in the balance including the balance, balanced superficial fast (2) bottom surface sets up with infrared ranging module (1) is relative, host system is connected with infrared ranging module (1) electricity.

2. The infrared-based boiler liquid level meter as claimed in claim 1, characterized by further comprising a plurality of slide rails (4), wherein the slide rails (4) are uniformly distributed along the longitudinal direction of the side wall of the boiler liner, and the balance floating block assembly can slide along the slide rails (4).

3. The infrared-based boiler liquid level meter as claimed in claim 2, wherein the boiling-stopping plate (3) is circular, a plurality of through holes (5) are formed in the boiling-stopping plate (3), the through holes (5) penetrate through the upper surface and the lower surface of the boiling-stopping plate (3), a plurality of connecting rods (12) are uniformly arranged on the edge of the boiling-stopping plate (3), pulleys (13) are arranged at the end parts of the connecting rods (12), and the pulleys (13) are slidably connected in the sliding rails (4).

4. The infrared-based boiler liquid level meter as claimed in claim 3, wherein a transparent high-temperature-resistant waterproof shell is arranged on the surface of the infrared ranging module (1), and a waterproof sealing layer (6) is arranged at the joint of the transparent high-temperature-resistant waterproof shell and the bottom surface of the boiler.

5. An infrared-based boiler level gauge according to claim 4, characterized in that the bottom surface of the balancing float (2) is provided with an infrared-reflecting layer.

6. The infrared-based boiler liquid level meter as claimed in claim 2 or 3, wherein the main control module comprises a main control board and a touch screen (7), the main control board is arranged at the bottom of the boiler and controls the infrared distance measuring module (1) to be turned on and off, the touch screen (7) is arranged on the outer surface of the boiler, and the touch screen (7) is electrically connected with the main control board.

7. The infrared-based boiler liquid level meter as claimed in claim 6, characterized in that the boiling-stopping plate (3) is provided with a square through groove, the floating block (2) is square, and the side surface of the floating block (2) is fixedly installed with the through groove of the boiling-stopping plate (3).

8. The infrared-based boiler level gauge of claim 7, wherein the balance float assembly is slidably lifted along the slide rail (4) as the water level rises.

9. An infrared-based boiler level gauge, according to claim 8, characterized in that said infrared ranging module (1) comprises an infrared emitting end and a receiving end (9), said emitting end and receiving end (9) being on the same plane.

10. An infrared-based boiler level gauge according to claim 9, characterized in that a separation plate (10) is provided between said transmitting end and receiving end (9).

Technical Field

The invention relates to the field of liquid level measurement, in particular to a boiler liquid level meter based on infrared rays.

Background

The boiler is an energy conversion device, the energy input to the boiler comprises chemical energy and electric energy in fuel, the boiler outputs steam, high-temperature water or organic heat carrier with certain heat energy, the origin of the boiler refers to a water container heated on fire, the boiler refers to a place where the fuel is combusted, and the boiler comprises a boiler and a furnace. The hot water or steam generated in the boiler can directly provide heat energy for industrial production and people life, and can also be converted into mechanical energy through a steam power device, or the mechanical energy is converted into electric energy through a generator. The boiler for supplying hot water is called a hot water boiler, is mainly used for life, and has a small amount of application in industrial production. The boiler generating steam is called a steam boiler, often called the boiler for short, and is mainly used for thermal power stations, ships, locomotives and industrial and mining enterprises, the boiler liquid level meter is a measuring tool, the feed water flow and the steam flow of the boiler have measuring errors, and the water level of a boiler drum has a false water level phenomenon due to intermittent water supplement.

The transparent glass level gauge that present boiler used can directly observe the interior actual water level of boiler through transparent level gauge, observes more directly perceived, but transparent level gauge belongs to vulnerable part, and boiler and transparent glass level gauge need regularly wash, and after long-term washing, the glass cover of transparent glass level gauge is broken easily, in case high temperature water or vapor in the damaged boiler will spill, have very big potential safety hazard. On the other hand, the transparent glass liquid level glass has cracks and the like and can be replaced after the boiler stops working and cools, so that the problems of long replacement period and low efficiency exist.

For example, a "boiler drum level gauge liquid level anti-fluctuation buffer device" that discloses on chinese patent literature, its publication No. CN112378481A includes, including boiler body and with the level gauge of boiler body lateral wall bottom through the pipeline intercommunication, the pipeline is inside to be provided with the pendulum rod along the axis direction, pendulum rod one end extends to boiler body is inside and is connected with the undulant response subassembly that is used for driving the pendulum rod along the inside wobbling of pipeline, and the pendulum rod is located set up the spout that link up from beginning to end on the body of rod of pipeline inside, the fixed locating pin that is provided with of pipeline inner wall. But the liquid level of above-mentioned scheme is through the supervision detection of intercommunication pipeline principle, thereby because there is the difference in level gauge temperature and the inside temperature of boiler to lead to measuring inaccurate, the regulation and control precision is low, still can cause the undulant problem of the inside temperature of boiler to still need the manual work to read the liquid level, there is the cost of labor height, and the manual work is read the problem that all probably have the error from each different angle.

Disclosure of Invention

The invention provides an infrared boiler liquid level meter which can quickly regulate and control liquid level height fluctuation and accurately detect the liquid level height, and aims to solve the problems that the liquid level reading of a boiler liquid level meter in the prior art is inaccurate due to visual measurement reading, the external channel type liquid level meter influences the boiler temperature, and the glass type liquid level meter has potential safety hazards.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a boiler level gauge based on infrared ray, characterized by still includes host system, infrared ranging module, balanced floating block subassembly, infrared ranging module sets up on boiler inner bag bottom surface, balanced floating block and the vertical sliding connection in boiler inner bag side, balanced floating block subassembly is including balanced floating block and the boiling stopping board of setting in balanced floating block side, balanced floating block bottom surface sets up with infrared ranging module relatively, host system is connected with infrared ranging module electricity. The blowdown valve of boiler furnace body bottom sets up the feed valve in the boiler furnace body side, establishes the infrared ranging module in the furnace body bottom, and the boiler still is equipped with host system, and host system is connected with infrared ranging module electricity, sets up relief valve and steam valve at the boiler top, and the boiler inner bag vertically is equipped with four tracks, the passageway evenly sets up on the boiler inner bag, balanced floating block subassembly and slide rail sliding connection.

Preferably, the boiler further comprises a plurality of sliding rails which are longitudinally and uniformly distributed along the side wall of the boiler inner container, and the balance floating block assembly can slide along the sliding rails. The balance floating block assembly can be kept balanced when the liquid level is in water replenishing or boiling fluctuation. The balance floating block assembly can slide up and down along the slide rail, the measuring range of the liquid level meter is effectively enlarged, the balance floating block and the liquid level to be measured are kept consistent, and the use is more flexible.

Preferably, the boiling stopping plate is circular, a plurality of through holes are formed in the boiling stopping plate, the through holes penetrate through the upper surface and the lower surface of the boiling stopping plate, a plurality of connecting rods are uniformly arranged on the edge of the boiling stopping plate, and pulleys are arranged at the end parts of the connecting rods and are in sliding connection in the sliding rails. The boiling stopping plate can effectively inhibit the liquid around the balance floating block from boiling, keep the balance of the balance floating block and increase the measurement accuracy. The balance floating block assembly can slide along the slide rail along with the rising of the water level to rise, the density of the boiling stopping plate assembly is smaller than that of water, the boiling stopping plate is in sliding connection with the rail through the pulleys, the resistance of the boiling stopping plate when the boiling stopping plate rises due to buoyancy is reduced, and the balance floating block assembly can be maintained to be balanced when the liquid level is supplemented with water or boiling fluctuates.

Preferably, the surface of the infrared ranging module is provided with a transparent high-temperature-resistant waterproof shell, and a waterproof sealing layer is arranged at the joint of the transparent high-position waterproof shell and the bottom surface of the boiler. The sealing layer and the edge of the infrared ranging module form traceless connection, and normal use of the ranging module is guaranteed.

Preferably, the bottom surface of the balance floating block is provided with an infrared reflection layer. And a waterproof heat-resistant barrier layer is further arranged on the surface of the infrared reflection layer. The infrared ray that infrared ray range finding module transmission was passed through infrared reflection layer and is reflected back infrared ray range finding module, detects the liquid height.

Preferably, the main control module comprises a main control board and a touch screen, the main control board is arranged at the bottom of the boiler and controls the infrared ranging module to be opened and closed, the touch screen is arranged on the outer surface of the boiler and is electrically connected with the main control board. The touch control panel displays the liquid level detected by the infrared ranging module, regulates and controls the current liquid level, and opens the water supply valve for automatic water supply and closes the water supply valve at high liquid level and low liquid level when the liquid level is high and low. Through infrared ranging module intelligence reading liquid level, but touch screen real-time display regulates and control in real time, makes things convenient for the staff to implement and masters the boiler situation, and intelligent degree is high.

Preferably, the boiling stopping plate is provided with a square through groove, the balance floating block is square, and the side surface of the balance floating block is fixedly installed with the through groove of the boiling stopping plate. The boiling stopping plate can effectively inhibit the liquid around the balance floating block from boiling, keep the balance of the balance floating block and increase the measurement accuracy.

Preferably, the balance floating block assembly can slide and ascend along the slide rail along with the ascending of the water level. The density of the boiling stopping plate component is less than that of water, the boiling stopping plate is in sliding connection with the track through the pulleys, resistance of the boiling stopping plate when the boiling stopping plate rises due to buoyancy is reduced, and the balance of the balance floating block component can be maintained when the liquid level is in water replenishing or boiling fluctuation.

Preferably, the infrared ranging module comprises an infrared transmitting end and a receiving end, and the transmitting end and the receiving end are located on the same plane.

Preferably, a separation plate is arranged between the transmitting end and the receiving end. The isolation board effectively isolates the transmitting end from the receiving end, and prevents the receiving end from directly receiving the infrared light emitted by the transmitting end to cause interference.

Therefore, the invention has the following beneficial effects: (1) the balance floating block assembly can slide up and down along the slide rail, so that the measuring range of the liquid level meter is effectively enlarged, the balance floating block is consistent with the liquid level to be measured, and the use is more flexible; (2) through infrared ranging module intelligence reading liquid level, the touch screen shows in real time and can regulate and control in real time, makes things convenient for the staff to master the boiler situation in real time, and intelligent degree is high. (3) The infrared light penetrates through the liquid to be detected to detect the liquid level, so that the influence of temperature and pressure intensity change on liquid level detection is avoided.

Drawings

FIG. 1 is a schematic view of an infrared boiler level gauge according to an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of an infrared ranging module according to an embodiment of the invention.

In the figure: 1. the device comprises an infrared ranging module 2, a balance floating block 3, a boiling stopping plate 4, a sliding rail 5, a through hole 6, a waterproof sealing layer 7, a touch screen 8, a transmitting end 9, a receiving end 10, an isolation plate 11, a drain valve 12, a connecting rod 13 and a pulley.

Detailed Description

The invention is further described with reference to the following detailed description and accompanying drawings.

Example (b):

as shown in figures 1-2, the boiler liquid level meter based on infrared rays comprises a boiler body, a drain valve 11 arranged at the bottom of the boiler body, a water feeding valve arranged on the side face of the boiler body, an infrared distance measuring module 1 arranged at the bottom of the boiler body, a main control module arranged on the boiler body and electrically connected with the infrared distance measuring module 1, a safety valve and a steam valve arranged at the top of the boiler, wherein the boiler liner is longitudinally provided with four tracks, the passageways are evenly arranged on the boiler liner, and a balance floating block assembly is in sliding connection with a sliding rail 4.

Infrared ranging module 1 includes transmitting terminal 8 and receiving terminal 9, transmitting terminal 8 and receiving terminal 9 set up on same horizontal plane, be equipped with division board 10 between transmitting terminal 8 and the receiving terminal 9, division board 10 effectively keeps apart between transmitting terminal 8 and the receiving terminal 9, prevents that receiving terminal 9 direct receipt from causing the interference to the infrared light that transmitting terminal 8 sent. The surface of the infrared ranging module is provided with a transparent high-temperature-resistant waterproof shell, and a waterproof sealing layer 6 is arranged at the joint of the transparent high-temperature-resistant waterproof shell and the bottom surface of the boiler.

Balanced floating block subassembly is including balanced floating block 2 and set up at balanced floating block 2 peripheral boiling plate 3 that ends, boiling plate 3 that ends is circular, and boiling plate 3 is last to be equipped with a plurality of through-holes 5, through-hole 5 runs through boiling plate 3 upper and lower surfaces, and boiling plate 3 that ends is equipped with square through groove, balanced floating block 2 is squarely, and balanced floating block 2's side and boiling plate 3 through groove fixed mounting that ends, boiling plate 3 periphery is equipped with four connecting rods 12, and connecting rod 12 tip is equipped with pulley 13, pulley 13 sliding connection in the track. The balance floating block 2 is square, an infrared reflecting layer is arranged on the bottom surface, and infrared rays emitted by the infrared ranging module are reflected back to the infrared ranging module through the infrared reflecting layer. The boiling stopping plate 3 can effectively inhibit the liquid around the balance floating block 2 from boiling, keep the balance of the balance floating block 2 and increase the measurement accuracy. The balanced floating block assembly can slide along the slide rail 4 along with the rising of the water level to rise, the density of the boiling stopping plate 3 assembly is smaller than that of water, the boiling stopping plate 3 and the rail are in sliding connection through the pulley 13, the resistance of the boiling stopping plate 3 during rising of buoyancy is reduced, and the balanced floating block assembly can be kept balanced when the liquid level is supplemented with water or boiling fluctuates. The balance floating block assembly can slide up and down along the slide rail, the measuring range of the liquid level meter is effectively enlarged, the balance floating block and the liquid level to be measured are kept consistent, and the use is more flexible.

The main control module comprises a main control board and a touch screen 7, the main control board is arranged at the bottom of the boiler and controls the infrared ranging module to be opened and closed, the touch screen 7 is arranged on the outer surface of the boiler, and the touch screen 7 is electrically connected with the main control board. The main control board controls the opening and closing of the water supply valve, the blowdown valve 11 and the steam valve, the touch control board displays the liquid level detected by the infrared ranging module, the current liquid level is regulated, controlled and analyzed, and the automatic water supply of the water supply valve is opened and the water supply valve is closed by the high liquid level when the high liquid level is warned, the low liquid level is warned and the low liquid level is low. Through infrared ranging module intelligence reading liquid level, but touch screen real-time display regulates and control in real time, makes things convenient for the staff to implement and masters the boiler situation, and intelligent degree is high.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Although terms such as balanced float, anti-boil plate, boiler liner, slide rail, etc. are used more often herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.