阅读说明：本技术 一种机械模具喷涂处理系统 (Mechanical die spraying processing system ) 是由 张美灵 肖芳 于 2021-09-06 设计创作，主要内容包括：本发明涉及机械模具喷涂技术领域,更具体地说,是一种机械模具喷涂处理系统,包括底座和顶座,所述顶座与底座连接,还包括：喷涂模块,设置在顶座上,用于对模具部件的表面做喷涂处理,所述喷涂模块包括储料罐、至少一组安装座、喷头以及调节单元,每组安装座均活动设置在顶座上,喷头的数量与安装座数量相同且两者连接,储料罐设置在底座上且与喷头连通,所述调节单元与安装座连接且可调节安装座的位置；以及测量模块,设置在底座上且位于喷涂模块的一侧,用于测量模具部件的尺寸；精准控制喷头的喷涂区域范围,避免出现防锈漆浪费的现象,而且整个过程自动化程度高,降低了劳动强度。(The invention relates to the technical field of mechanical die spraying, in particular to a mechanical die spraying treatment system, which comprises a base and a top seat, wherein the top seat is connected with the base, and the mechanical die spraying treatment system also comprises: the spraying module is arranged on the top seat and used for spraying the surface of a mold part, and comprises a storage tank, at least one group of mounting seats, sprayers and an adjusting unit, wherein each group of mounting seats is movably arranged on the top seat, the quantity of the sprayers is the same as that of the mounting seats, the sprayers and the mounting seats are connected, the storage tank is arranged on the base and communicated with the sprayers, and the adjusting unit is connected with the mounting seats and can adjust the positions of the mounting seats; the measuring module is arranged on the base and positioned on one side of the spraying module and used for measuring the size of the die part; the spraying regional scope of accurate control shower nozzle avoids appearing the extravagant phenomenon of anti-rust paint, and whole process automation degree is high moreover, has reduced intensity of labour.)

1. The utility model provides a mechanical die spraying processing system, includes base and footstock, the footstock is connected with the base, its characterized in that still includes:

the spraying module is arranged on the top seat and used for spraying the surface of a mold part, and comprises a storage tank, at least one group of mounting seats, sprayers and an adjusting unit, wherein each group of mounting seats is movably arranged on the top seat, the quantity of the sprayers is the same as that of the mounting seats, the sprayers and the mounting seats are connected, the storage tank is arranged on the base and communicated with the sprayers, and the adjusting unit is connected with the mounting seats and can adjust the positions of the mounting seats; and

the measuring module is arranged on the base and positioned on one side of the spraying module and used for measuring the size of the die part; wherein

The measurement module includes:

the measuring plates are in a group, and the group of measuring plates are symmetrically and movably arranged on the base; and

and the feedback unit is arranged between the measuring plate and the spraying module and used for feeding back the size of the mould component to the spraying module.

2. The mechanical die spray coating system of claim 1, wherein each of the measurement plates comprises a plate body, a flow channel, and a support platform;

the plate body is movably arranged on the base and connected with the base through the elastic piece, the plate body is obliquely arranged relative to the base, and the flow channel and the supporting platform are arranged on the plate body.

3. The mechanical die spray coating system of claim 1 or 2, wherein the feedback unit comprises an output tank, a receiving tank, a baffle, a first piston, and a second piston;

the output box and the receiving box are respectively arranged on the base and the top seat and are communicated through a connecting pipe, the first piston and the second piston are respectively and movably arranged in the receiving box in the output box, transmission media are filled in the output box and the receiving box, the first piston is connected with the measuring plate, and the baffle is movably arranged on the top seat and is connected with the second piston.

4. The mechanical die spray coating system of claim 2 wherein a receiving box is provided on the base and is located on one side of a set of metrology boards.

5. The mechanical-mold spray coating treatment system of claim 1, wherein the adjustment unit comprises:

the guide rod is arranged on the top seat;

the sliding seat is movably arranged on the guide rod;

the pull rod is movably connected between the sliding seat and the mounting seat; and

and the power element is arranged between the sliding seat and the top seat and is used for driving the sliding seat to move on the guide rod.

6. The mechanical die spray coating system of claim 3, wherein the spray coating module further comprises a steering control unit, and the steering control unit is disposed in each mounting seat and used for adjusting the current direction of a circuit in which the power element is located.

7. The mechanical-mold spray coating treatment system of claim 6, wherein the steering control unit comprises:

the steering seat is movably arranged in the mounting seat; and

and the execution unit is arranged between the steering seat and the mounting seat and used for monitoring the position of the steering seat and controlling the current direction of a circuit where the adjusting unit is located, and the baffle is positioned on the moving path of the execution unit.

Technical Field

The invention relates to the technical field of mechanical die spraying, in particular to a mechanical die spraying treatment system.

Background

Dies are tools used to form blanks into articles of a particular shape and size under the influence of external forces. The method is widely applied to blanking, die forging, cold heading, extrusion, powder metallurgy part pressing, pressure casting and the forming processing of compression molding or injection molding of products such as engineering plastics, rubber, ceramics and the like.

The mould is made for metal material mostly, consequently, in mould production process, the surface of mould need the spraying anti-rust paint avoid rusty phenomenon to take place, because the mould mostly is the plate structure constitution, consequently need be with the mould split into a plurality of panel part and independent spraying processing.

The existing spraying treatment system is simple in structure, a worker is required to adjust the working area range of the spray head according to the size of a mould part, otherwise, antirust paint is easily wasted, and the manual adjustment mode of the worker prolongs the spraying period of the whole mould.

Disclosure of Invention

The invention aims to provide a mechanical die spraying treatment system to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a mechanical die spraying processing system, includes base and footstock, the footstock is connected with the base, still includes:

the spraying module is arranged on the top seat and used for spraying the surface of a mold part, and comprises a storage tank, at least one group of mounting seats, sprayers and an adjusting unit, wherein each group of mounting seats is movably arranged on the top seat, the quantity of the sprayers is the same as that of the mounting seats, the sprayers and the mounting seats are connected, the storage tank is arranged on the base and communicated with the sprayers, and the adjusting unit is connected with the mounting seats and can adjust the positions of the mounting seats; and

the measuring module is arranged on the base and positioned on one side of the spraying module and used for measuring the size of the die part; wherein

The measurement module includes:

the measuring plates are in a group, and the group of measuring plates are symmetrically and movably arranged on the base; and

and the feedback unit is arranged between the measuring plate and the spraying module and used for feeding back the size of the mould component to the spraying module.

The application further adopts the technical scheme that: each measuring plate comprises a plate body, a flow channel and a supporting platform;

the plate body is movably arranged on the base and connected with the base through the elastic piece, the plate body is obliquely arranged relative to the base, and the flow channel and the supporting platform are arranged on the plate body.

The application further adopts the technical scheme that: the feedback unit comprises an output box, a receiving box, a baffle plate, a first piston and a second piston;

the output box and the receiving box are respectively arranged on the base and the top seat and are communicated through a connecting pipe, the first piston and the second piston are respectively and movably arranged in the receiving box in the output box, transmission media are filled in the output box and the receiving box, the first piston is connected with the measuring plate, and the baffle is movably arranged on the top seat and is connected with the second piston.

The application further adopts the technical scheme that: the base is provided with a material receiving box, and the material receiving box is positioned on one side of the group of measuring plates.

This application still further technical scheme: the adjusting unit includes:

the guide rod is arranged on the top seat;

the sliding seat is movably arranged on the guide rod;

the pull rod is movably connected between the sliding seat and the mounting seat; and

and the power element is arranged between the sliding seat and the top seat and is used for driving the sliding seat to move on the guide rod.

This application still further technical scheme: the spraying module further comprises a steering control unit and a control unit, wherein the steering control unit is used for adjusting the current direction of a circuit where the power element is located, and the steering control unit is arranged in each mounting seat.

This application still further technical scheme: the steering control unit includes:

the steering seat is movably arranged in the mounting seat; and

and the execution unit is arranged between the steering seat and the mounting seat and used for monitoring the position of the steering seat and controlling the current direction of a circuit where the adjusting unit is located, and the baffle is positioned on the moving path of the execution unit.

Compared with the prior art, the technical scheme provided by the embodiment of the invention has the following beneficial effects:

according to the embodiment of the invention, the distance between the opposite edges of the die component is measured by setting the matching among the measuring plate, the feedback unit and the adjusting unit and driving the moving distance of the measuring plate under the action of gravity of the die component, so that the spraying area range of the spray head is accurately controlled, the phenomenon of antirust paint waste is avoided, the automation degree of the whole process is high, the labor intensity is reduced, and the spraying period is shortened.

Drawings

FIG. 1 is a schematic structural diagram of a mechanical mold spray processing system according to an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of a spraying module in the mechanical die spraying system according to an embodiment of the present invention;

FIG. 3 is a schematic structural diagram of a steering control unit in the mechanical die spray coating system according to an embodiment of the present invention;

FIG. 4 is an enlarged schematic structural view of the spraying system of the mechanical mold according to the embodiment of the present invention;

fig. 5 is a schematic structural diagram of a turning seat in the mechanical die spray coating system according to an embodiment of the present invention.

The reference numerals in the schematic drawings illustrate:

1-base, 2-top seat, 3-material receiving box, 4-measuring plate, 41-plate body, 42-flow channel, 43-supporting platform, 5-spring, 6-first piston, 7-output box, 8-connecting pipe, 9-receiving box, 10-second piston, 11-baffle, 12-spraying module, 121-material storage tank, 122-guide rod, 123-sliding seat, 124-pull rod, 125-first electromagnet, 126-second electromagnet, 127-spray head, 128-mounting seat, 129-steering control unit, 1291-steering seat, 1292-positioning groove, 1293-first conducting strip, 1294-positioning rod, 1295-second conducting strip, 1296-third conducting strip and 1297-guide column.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments of the present invention, belong to the protection scope of the present invention, and the present invention is further described with reference to the embodiments below.

Referring to fig. 1-5, in an embodiment of the present application, a mechanical mold spray coating processing system includes a base 1 and a top seat 2, where the top seat 2 is connected to the base 1, and further includes:

the spraying module 12 is arranged on the top base 2 and used for spraying the surface of a mold part, the spraying module 12 comprises a storage tank 121, at least one group of mounting bases 128, spray heads 127 and an adjusting unit, each group of mounting bases 128 is movably arranged on the top base 2, the number of the spray heads 127 is the same as that of the mounting bases 128, the spray heads 127 are connected with the mounting bases 128, the storage tank 121 is arranged on the base 1 and is communicated with the spray heads 127, and the adjusting unit is connected with the mounting bases 128 and can adjust the positions of the mounting bases 128; and

the measuring module is arranged on the base 1 and positioned on one side of the spraying module 12 and is used for measuring the size of the die part; wherein

The measurement module includes:

the measuring plates 4 are in one group, and the measuring plates 4 in one group are symmetrically and movably arranged on the base 1; and

a feedback unit, arranged between the measuring plate 4 and the spray module 12, for feeding back the dimensions of the mould parts to the spray module 12.

It should be noted that the adjusting unit may be a linear motor or an electric cylinder to directly adjust the position of the mounting seat 128 on the top seat 2, and is not limited in this respect.

In practical application, a mold part is placed between a group of measuring plates 4, the measuring plates 4 move relative to the base 1 under the action of the gravity of the mold part, at the moment, the moving distance of the measuring plates 4 is measured through the feedback unit, the size (the distance between two opposite sides) of the mold part is further obtained, the measured size is fed back to the adjusting unit through the feedback unit, when the adjusting unit works, the mounting seat 128 and the spray head 127 are driven to move towards two sides in the direction shown in fig. 1 along the top seat 2, the anti-rust paint in the storage tank 121 is sprayed on the surface of the mold part through the spray head 127, when the adjusting unit controls the mounting seat 128 and the spray head 127 to reach the limit position of the opposite sides of the mold part, the current direction of a circuit where the adjusting unit is located is changed, the mounting seat 128 and the spray head 127 are driven to reset, the cycle and cycle are carried out, and the spraying treatment is carried out on the surface of the mold part, this device can utilize the gravity action drive of mould part to measure the moving distance of board 4 and measure the distance between the relative limit of mould part, and then the regional scope of spraying of accurate control shower nozzle 127 avoids appearing the extravagant phenomenon of anti-rust paint, and whole process automation degree is high moreover, has reduced intensity of labour.

Referring to fig. 1 and 4, as a preferred embodiment of the present application, each of the measuring plates 4 includes a plate body 41, a flow channel 42, and a supporting platform 43;

the plate body 41 is movably arranged on the base 1 and connected with the base 1 through an elastic piece, the plate body 41 is obliquely arranged relative to the base 1, and the flow channel 42 and the supporting platform 43 are both arranged on the plate body 41.

It should be specifically noted that the elastic member is preferably a spring 5, and of course, the spring 5 is not the only alternative structure of the elastic member in this embodiment, and may be replaced by a structure such as a spring plate, an elastic steel plate, or an elastic rubber, which is not listed here.

In the present embodiment, the feedback unit includes an output tank 7, a receiving tank 9, a baffle 11, a first piston 6, and a second piston 10;

the output box 7 and the receiving box 9 are respectively arranged on the base 1 and the top seat 2, the output box 7 is communicated with the receiving box 9 through a connecting pipe 8, the first piston 6 and the second piston 10 are respectively and movably arranged in the receiving box 9 in the output box 7, transmission media are filled in the output box 7 and the receiving box 9, the first piston 6 is connected with the measuring plate 4, and the baffle plate 11 is movably arranged on the top seat 2 and is connected with the second piston 10.

Of course, the feedback unit is not limited to the above-mentioned alternative mechanical structure, and may also adopt a mode of matching the infrared distance measuring sensor/laser distance measuring sensor with the linear motor/electric cylinder, for example, the infrared distance measuring sensor detects the moving distance of the measuring plate 4, and the position of the adjusting baffle 11 operated by the linear motor is controlled according to the moving distance of the measuring plate 4, which is not specifically described herein.

The transmission medium may be, but is not limited to, a gas or a liquid.

It should be added that the base 1 is provided with a receiving box 3, and the receiving box 3 is located on one side of a group of measuring boards 4.

In practical application, place the mould part between plate body 41, under the action of gravity through the mould part, the mould part moves from top to bottom at plate body 41, and drive plate body 41 and remove towards the both sides of base 1 as shown in fig. 1, until the mould part falls on supporting platform 43, in this process, plate body 41 removes and drives first piston 6 and remove in output box 7, under the effect of transmission medium, drive second piston 10 and remove along accepting box 9, and then can be according to the distance between baffle 11 on the size regulation footstock 2 of mould part, and when mount pad 128 meets with baffle 11, adjusting unit control mount pad 128 backward movement, through setting up material receiving box 3, can carry out recovery processing to the anti-rust paint that drips on the mould part.

Referring to fig. 1, 2, 3 and 5, as another preferred embodiment of the present application, the adjusting unit includes:

a guide rod 122 provided on the top base 2;

the sliding seat 123 is movably arranged on the guide rod 122;

a pull rod 124 movably connected between the sliding seat 123 and the mounting seat 128; and

and a power element arranged between the sliding seat 123 and the top seat 2 and used for driving the sliding seat 123 to move on the guide rod 122.

Without limitation, the power element may be a linear motor, an electric cylinder, or a combination of a motor and a threaded rod, and in this embodiment, the power element includes a first electromagnet 125 and a second electromagnet 126, and the first electromagnet 125 and the second electromagnet 126 are respectively disposed on the sliding seat 123 and the top seat 2.

In the present embodiment, the spraying module 12 further includes a steering control unit 129, and the direction of current for controlling the circuit of the power element is adjusted, and the steering control unit 129 is disposed in each mounting seat 128.

Preferably, the steering control unit 129 includes:

a steering seat 1291 movably arranged in the mounting seat 128; and

and an actuating unit disposed between the steering seat 1291 and the mounting seat 128 for monitoring the position of the steering seat 1291 and controlling the current direction of the circuit in which the adjusting unit is located, wherein the baffle 11 is located on the moving path of the actuating unit.

Specifically, as shown in fig. 3, the execution unit includes two positioning slots 1292 and positioning rods 1294, a first conductive sheet 1293 and a third conductive sheet 1296 are respectively disposed in the two positioning slots 1292, the positioning rods 1294 are movably disposed in the mounting base 128 and are elastically connected to each other, a second conductive sheet 1295 is disposed on the positioning rods 1294, and the first conductive sheet 1293 and the third conductive sheet 1296 are both disposed on a moving path of the second conductive sheet 1295.

In addition, it should be added that the turning seat 1291 is provided with a guide groove, and the mounting seat 128 is provided with a guide post 1297 slidably engaged with the guide groove.

When the mold component is placed on the supporting platform 43, by controlling the first electromagnet 125 and the second electromagnet 126 to be energized and repelled (at this time, the third conductive sheet 1296 and the second conductive sheet 1295 are in contact), the sliding seat 123 and the pull rod 124 drive the mounting seat 128 and the spray head 127 to move towards the two sides of the top seat 2 as shown in fig. 1, so as to perform the spraying treatment of the anti-rust paint on the mold surface, when the turning seat 1291 and the baffle 11 meet and collide with each other, the turning seat 1291 moves to the right as shown in fig. 4 until the positioning rod 1294 is inserted into the positioning groove 1292 on the left side of the turning seat 1291, the second conductive sheet 1295 and the first conductive sheet 1293 are in contact, at this time, the current direction of the circuit where the first electromagnet 125 and the second electromagnet 126 are located changes, the first electromagnet 125 and the second electromagnet 126 attract each other, and drive the mounting seat 128 and the spray head 127 to reset, and, in the following, through the interference between the steering seat 1291 and the top seat 2, the current direction of the circuit in which the first electromagnet 125 and the second electromagnet 126 are located is changed again, and the operation is repeated in a circle, so that the accurate spraying work on the surface of the die part is realized.

The working principle of the application is as follows:

the mold component is placed between the plate bodies 41, the mold component moves up and down on the plate bodies 41 under the action of gravity of the mold component, and drives the plate bodies 41 to move towards the two sides of the base 1 as shown in fig. 1 until the mold component falls on the supporting platform 43, in the process, the plate bodies 41 move to drive the first piston 6 to move in the output box 7, under the action of a transmission medium, the second piston 10 is driven to move along the receiving box 9, further the distance between the baffle plates 11 on the top seat 2 can be adjusted according to the size of the mold component, through controlling the electrification and repulsion between the first electromagnet 125 and the second electromagnet 126 (at the moment, the third conducting strip 1296 and the second conducting strip 1295 are contacted), through the action of the sliding seat 123 and the pull rod 124, the mounting seat 128 and the spray head 127 are driven to move towards the two sides of the top seat 2 as shown in fig. 1, further, the spraying treatment of the antirust paint is carried out on the mold surface, when the turning seat 1291 and the baffle 11 meet and collide with each other, the turning seat 1291 is moved to the right as shown in fig. 4 until the positioning rod 1294 is inserted into the positioning groove 1292 on the left side of the turning seat 1291, the second conductive sheet 1295 is contacted with the first conductive sheet 1293, the current direction of the circuit where the first electromagnet 125 and the second electromagnet 126 are located is changed, the first electromagnet 125 and the second electromagnet 126 are attracted to drive the mounting seat 128 and the spray head 127 to reset, and subsequently, the current direction of the circuit where the first electromagnet 125 and the second electromagnet 126 are located is changed again through the collision between the turning seat 1291 and the top seat 2, and the circuit is reciprocated to realize accurate spraying work on the surface of the mold component, the device can utilize the gravity action of the mold component to drive the moving distance of the measuring plate 4 to measure the distance between opposite sides of the mold component, thereby accurately controlling the spraying area range of the spray head 127, the phenomenon of antirust paint waste is avoided, the automation degree of the whole process is high, and the labor intensity is reduced.

The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.