阅读说明：本技术 一种竹粉综合发酵处理设备 (Bamboo powder comprehensive fermentation treatment equipment ) 是由 黄文祺 程腾飞 于 2021-09-03 设计创作，主要内容包括：本发明涉及一种竹粉综合发酵处理设备,包括发酵箱、过滤箱和加热箱,加热箱内置电加热丝,发酵箱正面设置有控制面板,发酵箱上端通过紧固件可拆卸安装有对接内腔的门盖,过滤箱和加热箱分别对称设置于发酵箱的外侧面,过滤箱和加热箱外侧均设置连通内腔的换气扇,过滤箱和加热箱上端分别通过连接管连通发酵箱的内腔,发酵箱外侧固定设置有驱动箱,发酵箱内腔转动安装有两组转轴,且转轴的外侧端活动贯穿发酵箱后延伸至驱动箱内。本发明采用全新的发酵箱结构设计取代传统的仓库发酵,利用自动化通风加热结构调控发酵时的环境因素变化,并通过交替往返的翻堆叶片对竹粉进行更为彻底的翻堆操作,保证发酵的顺利进行。(The invention relates to a bamboo powder comprehensive fermentation treatment device which comprises a fermentation box, a filter box and a heating box, wherein an electric heating wire is arranged in the heating box, a control panel is arranged on the front surface of the fermentation box, a door cover which is butted with an inner cavity is detachably arranged at the upper end of the fermentation box through a fastener, the filter box and the heating box are respectively and symmetrically arranged on the outer side surface of the fermentation box, ventilation fans communicated with the inner cavities are respectively arranged on the outer sides of the filter box and the heating box, the upper ends of the filter box and the heating box are respectively communicated with the inner cavity of the fermentation box through connecting pipes, a driving box is fixedly arranged on the outer side of the fermentation box, two groups of rotating shafts are rotatably arranged in the inner cavity of the fermentation box, and the outer ends of the rotating shafts movably penetrate through the fermentation box and then extend into the driving box. The invention adopts a brand-new fermentation box structure design to replace the traditional warehouse fermentation, utilizes an automatic ventilation heating structure to regulate and control the environmental factor change during the fermentation, and carries out more thorough pile turning operation on the bamboo powder through pile turning blades which alternately go back and forth, thereby ensuring the smooth progress of the fermentation.)

1. The utility model provides a fermentation treatment equipment is synthesized to bamboo powder, which characterized in that, includes fermenting case (1), rose box (4) and heating cabinet (5), and electric heating wire is built-in heating cabinet (5), and fermenting case (1) openly is provided with control panel (3):

wherein, the upper end of the fermentation box (1) is detachably provided with a door cover (2) which is butted with the inner cavity through a fastener, the filter box (4) and the heating box (5) are respectively and symmetrically arranged on the outer side surface of the fermentation box (1), the outer sides of the filter box (4) and the heating box (5) are respectively provided with a ventilation fan (6) communicated with the inner cavity, the upper ends of the filter box (4) and the heating box (5) are respectively communicated with the inner cavity of the fermentation box (1) through a connecting pipe (7), the outer side of the fermentation box (1) is fixedly provided with a driving box (8), the inner cavity of the fermentation box (1) is rotatably provided with two groups of rotating shafts (9), the outer side ends of the rotating shafts (9) movably penetrate through the fermentation box (1) and then extend into the driving box (8), the rotating shafts (9) are positioned on the outer side of the inner cavity part of the fermentation box (1) and are provided with threads, and the outer side of the rotating shafts (9) are in threaded connection with threaded blocks (10), the fixed heap blade (11) that turns over in pivot (9) outside of establishing of cover that is provided with in one side of screw thread piece (10), the fixed cover in the outside that pivot (9) are located drive case (8) inner chamber part is equipped with driven tooth (12), drive case (8) outside fixed mounting has motor (13), the power end activity of motor (13) runs through and extends to drive case (8) inner chamber, the power end fixedly connected with butt joint of motor (13) is from driving tooth (14) of moving tooth (12).

2. The bamboo powder comprehensive fermentation treatment equipment according to claim 1, wherein the control panel (3) is composed of a display screen (301) fixedly arranged on the front surface of the fermentation box (1), a switch group (302) and a temperature sensor (303) fixedly arranged at the bottom of the door cover (2), the temperature sensor (303) is electrically connected with the display screen (301), and the switch group (302) is electrically connected with an electric heating wire and a motor (13) in the control heating box (5).

3. The bamboo powder comprehensive fermentation treatment equipment according to claim 1, wherein filter screens are arranged at air inlet positions of the ventilating fan (6) outside the filtering box (4) and the heating box (5), and the filter screens are made of activated carbon filter screen materials.

4. The bamboo powder comprehensive fermentation treatment equipment according to claim 1, wherein the connecting end of the rotating shaft (9) is rotatably connected with the inner wall of the fermentation box (1) through a bearing (901), a coil spring (902) is further sleeved on the outer side of the inner cavity part of the driving box (8) of the rotating shaft (9), one end of the coil spring (902) is fixedly connected with the outer side of the rotating shaft (9), and the other end of the coil spring (902) is fixedly connected with the inner wall of the driving box (8).

5. The bamboo powder comprehensive fermentation treatment equipment according to claim 1, wherein a limiting rod (1001) is fixedly connected to the bottom of the thread block (10), and a limiting rail (1002) in sliding fit with the limiting rod (1001) is transversely arranged at the bottom of the inner cavity of the fermentation box (1).

6. The bamboo powder comprehensive fermentation treatment equipment according to claim 1, wherein the motor (13) is a servo motor, a motor protection shell is sleeved on the outer side of the motor (13), and the motor protection shell is fixedly installed on the outer side of the driving box (8).

7. The bamboo powder comprehensive fermentation treatment equipment is characterized in that the outer half of the driving tooth (14) is provided with a latch, and the latch of the outer half of the driving tooth (14) is meshed and matched with the driven teeth (12) on the outer sides of the two groups of rotating shafts (9) in sequence.

Technical Field

The invention relates to the field of bamboo powder fermentation equipment, in particular to bamboo powder comprehensive fermentation treatment equipment.

Background

As is well known, the content of cellulose in moso bamboo is generally about 55%, the content of lignin is about 24%, and the effective components in bamboo rods comprise amino acids, polypeptides, volatile oil, flavone, phenolic acid, coumarin polyester, polysaccharide and other trace elements. In addition, the fermented bamboo powder and bamboo leaves are high-quality organic fertilizers, the growth cycle of the bamboo is short, and the use value is wide. The mountainous area of Huangshan area has extensive planting, at present, the utilization rate of old bamboos is not high, in plant cultivation substrate and its preparation method in garden engineering, Chinese patent with application number CN201510662302.X discloses a bamboo powder fermentation substrate and its preparation method, which uses bamboo powder as raw material and obtains light cultivation substrate with renewable ability by fermentation, the substrate uses waste leftover bits and pieces in bamboo product production as raw material, the recycling and the preparation operation are simple and easy, and can also provide organic components required by plant growth, promote plant growth.

At present, in the preparation process of above-mentioned matrix, need stack the natural fermentation in the warehouse of ventilation to bamboo powder fermentation matrix, and do not have ripe equipment to control the bamboo powder fermentation on the existing market, mostly accomplish manual monitoring, manual operation and control can't thoroughly turn over the heap to the bamboo powder regularly during the fermentation, and can't control the influence of environmental factor to the fermentation, influence final fermentation finished product quality. Therefore, a bamboo powder comprehensive fermentation treatment device is provided to solve the problems.

Disclosure of Invention

Solves the technical problem

Aiming at the defects in the prior art, the invention provides bamboo powder comprehensive fermentation treatment equipment which can effectively solve the problems that manual operation and monitoring cannot be carried out on bamboo powder thoroughly and regularly during fermentation, influence of environmental factors on fermentation cannot be controlled, and final quality of a fermented finished product cannot be influenced in the prior art.

Technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme:

the invention provides a bamboo powder comprehensive fermentation treatment device, which comprises a fermentation box, a filter box and a heating box, wherein an electric heating wire is arranged in the heating box, a control panel is arranged on the front surface of the fermentation box, a door cover which is butted with an inner cavity is detachably arranged at the upper end of the fermentation box through a fastener, the filter box and the heating box are respectively and symmetrically arranged on the outer side surface of the fermentation box, ventilation fans which are communicated with the inner cavity are respectively arranged at the outer sides of the filter box and the heating box, the upper ends of the filter box and the heating box are respectively communicated with the inner cavity of the fermentation box through connecting pipes, a driving box is fixedly arranged at the outer side of the fermentation box, two groups of rotating shafts are rotatably arranged in the inner cavity of the fermentation box, the outer ends of the rotating shafts movably penetrate through the fermentation box and then extend into the driving box, threads are arranged at the outer side of the inner cavity part of the fermentation box, thread blocks are connected with the threads through the threads, and pile turning blades which are sleeved at the outer sides of the rotating shafts are fixedly arranged at one side of the thread blocks, the fixed cover in the outside that the pivot is located drive case inner chamber part is equipped with driven tooth, drive case outside fixed mounting has the motor, the power end activity of motor runs through and extends to drive case inner chamber, the power end fixedly connected with of motor docks the initiative tooth of driven tooth.

Further, control panel comprises fixed display screen, the switch group that sets up in the fermenting case is positive and fixed the temperature sensor who sets up in the door closure bottom, and temperature sensor electricity connection display screen, electric heating wire and the motor in the switch group electrical connection control heating case.

Furthermore, filter screens are arranged at the positions of air inlets of the inner cavity of the filter box and the ventilator outside the heating box, and the filter screens are made of activated carbon filter screen materials.

Further, the rotating shaft connecting end is rotatably connected with the inner wall of the fermentation box through a bearing, a coil spring is further sleeved on the outer side of the portion, located in the inner cavity of the driving box, of the rotating shaft, one end of the coil spring is fixedly connected with the outer side of the rotating shaft, and the other end of the coil spring is fixedly connected with the inner wall of the driving box.

Furthermore, the bottom of the thread block is fixedly connected with a limiting rod, and the bottom of the inner cavity of the fermentation box is transversely provided with a limiting rail in sliding fit with the limiting rod.

Further, the motor is a servo motor, a motor protective shell is sleeved on the outer side of the motor, and the motor protective shell is fixedly installed on the outer side of the driving box.

Furthermore, the half of the outer side of the driving tooth is provided with a clamping tooth, and the half of the outer side of the driving tooth is meshed and matched with the driven teeth on the outer sides of the two groups of rotating shafts in sequence.

Advantageous effects

Compared with the known public technology, the technical scheme provided by the invention has the following beneficial effects:

the invention designs a fermentation box for comprehensive fermentation treatment of bamboo powder, wherein natural fermentation is realized by air circulation during fermentation through two groups of ventilation fans which are butted at the outer side of the fermentation box, and the fermentation temperature is regulated and controlled by matching with a heating box, a temperature sensor and a display screen; two sets of pivots are driven in proper order through motor drive transmission structure, and the screw drive in two sets of pivot outsides turns over a heap blade and reciprocates in proper order along the pivot outside and slide under limit structure's cooperation and realize carrying out more thorough heap operation of turning over to the built-in bamboo powder of fermenting case, is favorable to going on smoothly of bamboo powder fermentation, has guaranteed follow-up bamboo powder fermentation finished product relative quality. In conclusion, the invention adopts a brand-new fermentation box structure design to replace the traditional warehouse fermentation, utilizes an automatic ventilation heating structure to regulate and control the environmental factor change during the fermentation, and carries out more thorough pile turning operation on the bamboo powder through pile turning blades which alternately go back and forth, thereby ensuring the smooth fermentation.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic cross-sectional view of the front view of the present invention;

FIG. 3 is a schematic cross-sectional side view of the present invention;

FIG. 4 is a top view cross-sectional view of the driving box structure of FIG. 1 according to the present invention.

The reference numerals in the drawings denote: 1. fermentation case, 2, door closure, 3, control panel, 301, display screen, 302, switch group, 303, temperature sensor, 4, rose box, 5, heating cabinet, 6, scavenger fan, 7, connecting pipe, 8, drive case, 9, pivot, 901, bearing, 902, wind spring, 10, screw block, 1001, gag lever post, 1002, spacing rail, 11, pile blade turns over, 12, driven tooth, 13, motor, 14, drive tooth.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The present invention will be further described with reference to the following examples.

Example (b):

referring to fig. 1-4, a bamboo powder comprehensive fermentation treatment device comprises a fermentation box 1, a filter box 4 and a heating box 5, wherein an electric heating wire is arranged in the heating box 5, the heating box 5 can heat the introduced air to adjust the fermentation temperature, a control panel 3 is arranged on the front surface of the fermentation box 1, the control panel is convenient for workers to control, a door cover 2 which is butted with an inner cavity is detachably arranged at the upper end of the fermentation box 1 through a fastener, the bamboo powder raw material is convenient to add and take out, the filter box 4 and the heating box 5 are respectively and symmetrically arranged on the outer side surface of the fermentation box 1, the outer sides of the filter box 4 and the heating box 5 are respectively provided with a ventilation fan 6 which is communicated with the inner cavity to realize air circulation, the upper ends of the filter box 4 and the heating box 5 are respectively communicated with the inner cavity of the fermentation box 1 through a connecting pipe 7, the connecting end of the connecting pipe 7 is respectively provided with a sealing gasket to increase the sealing performance of the connection, a driving box 8 is fixedly arranged on the outer side of the fermentation box 1, two groups of rotating shafts 9 are rotatably arranged in the inner cavity of the fermentation box 1, and the activity of the outside end of pivot 9 runs through behind the fermenting case 1 and extends to in the drive box 8, the outside that pivot 9 is located 1 inner chamber part of fermenting case is provided with the screw thread, and pivot 9 outside threaded connection has screw thread block 10, one side of screw thread block 10 is fixed to be provided with the pile blade 11 that turns over that the cover established the pivot 9 outside, pile blade 11 adopts similar helical blade structure to design turning over, the fixed cover in the outside that pivot 9 is located 8 inner chamber parts of drive box is equipped with driven tooth 12, 8 outside fixed mounting of drive box has motor 13, the power end activity of motor 13 runs through and extends to the 8 inner chambers of drive box, the power end fixedly connected with of motor 13 docks the initiative tooth 14 of driven tooth 12.

Wherein, control panel 3 comprises fixed display screen 301 that sets up in fermentation case 1 front, switch block 302 and the fixed temperature sensor 303 that sets up in the door closure 2 bottom, and temperature sensor 303 electricity connection display screen 301, electric heating wire and motor 13 in switch block 302 electricity connection control heating cabinet 5, switch block 302 can conveniently control electrical components, and cooperate display screen 301 real-time supervision fermentation temperature and regulate and control through switch block 302 through temperature sensor 303.

Wherein, the air intake position of 4 inner chambers of rose box and 5 outside scavenger fans 6 of heating cabinet all is provided with the filter screen, and the filter screen adopts the active carbon filter screen material, and the filter screen of 4 inbuilt filter screens can filter the bamboo powder of partial extraction down convenient follow-up collection and recycle, and the filter screen of 6 external scavenger fans of the heating cabinet outside 5 can filter the dust in the air and reduce the pollution to the bamboo powder raw materials.

The connecting end of the rotating shaft 9 is rotatably connected with the inner wall of the fermentation box 1 through a bearing 901, a coil spring 902 is further sleeved on the outer side of the inner cavity part of the driving box 8 of the rotating shaft 9, one end of the coil spring 902 is fixedly connected with the outer side of the rotating shaft 9, the other end of the coil spring 902 is fixedly connected with the inner wall of the driving box 8, when the driving tooth 14 is disengaged from the driven tooth 12, the rotating shaft 9 is reversed under the elastic restoring force of the coil spring 902 at the moment, and the pile turning blades 11 are driven to move reversely to realize secondary pile turning operation.

Wherein, the bottom fixedly connected with gag lever post 1001 of screw block 10, 1 inner chamber bottom of fermenting case transversely is provided with the spacing rail 1002 with gag lever post 1001 sliding fit, and the partial screw thread drive screw block 10 in the pivot 9 outside slides along pivot 9 under the spacing cooperation of gag lever post 1001 and spacing rail 1002 to drive the heap blade 11 removal of turning over of the helical blade structure in the outside through screw block 10 and turn over the heap operation to the bamboo powder.

Wherein, motor 13 is servo motor, and adjustable suitable slew velocity realizes the different speed demands of turning over piles, and motor protective housing is established to motor 13 outside cover, and motor protective housing fixed mounting in the outside of drive case 8.

Wherein, the half of the outer side of the driving tooth 14 is provided with a latch, and the half of the outer side of the driving tooth 14 is engaged with the driven teeth 12 on the outer sides of the two sets of rotating shafts 9 in sequence, the motor 13 drives the driving tooth 14 on the power end to rotate, and the half of the outer side of the driving tooth 14 is engaged with the driven teeth 12 in sequence to drive the two sets of rotating shafts 9 to rotate through the bearing 901.

One embodiment of the invention is: the bamboo powder raw material is placed in the fermentation box 1 by conveniently opening and closing the door cover 2 through the existing fastener. During fermentation, the proper rotating speed of the ventilation fan 6 is regulated, air is heated by the ventilation fan 6 on one side through the built-in electric heating wire of the heating box 5 and then is introduced into the fermentation box 1 through the connecting pipe 7, the fermentation temperature is monitored in real time through the temperature sensor 303 and the display screen 301, regulation and control are performed through the switch group 302, and air in the fermentation box 1 is extracted by the connecting pipe 7 on the other side through the filter box 4 and then is matched with the ventilation fan 6 to achieve air circulation natural fermentation. And the bamboo powder is turned over at regular time during fermentation, in the turning process, the ventilating fan 6 is closed in advance through the switch group 302, the motor 13 is started through the switch in the switch group 302 and the proper rotating speed is adjusted, the motor 13 drives the driving tooth 14 at the power end to rotate, the half clamping teeth at the outer side of the driving tooth 14 are sequentially meshed with the driven tooth 12 to drive the two groups of rotating shafts 9 to rotate through the bearing 901, part of threads at the outer side of the rotating shafts 9 drive the threaded block 10 to slide along the rotating shafts 9 under the limit matching of the limiting rod 1001 and the limiting rail 1002, so that the turning blades 11 of the spiral blade structure at the outer side are driven by the threaded block 10 to move to turn over the bamboo powder, when the driving tooth 14 is meshed with the other group of rotating shafts 9, the coil spring 902 at the outer side of the previous rotating shaft 9 is elastically restored to drive the rotating shafts 9 to rotate reversely, the turning blades 11 move reversely to realize secondary turning operation, and go back and forth in such a way, the bamboo powder in the fermentation box 1 can be turned over thoroughly, ensuring the smooth fermentation of the bamboo powder.

The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and the modifications or the substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of the technical solutions of the embodiments of the present invention.