阅读说明：本技术 一种具有除杂功能的羊绒分梳装置 (Cashmere carding device with impurity removal function ) 是由 程晓虎 戴明远 裴芫 程旭岭 郭明月 于 2021-09-08 设计创作，主要内容包括：本发明涉及羊绒分梳装置技术领域,本发明公开了一种具有除杂功能的羊绒分梳装置,其结构包括底座,所述底座上设置有平梳机构、分梳机构和收集箱,所述平梳机构固定连接在所述底座上端的左侧,所述分梳机构固定连接在所述底座的上端,并且位于所述平梳机构的右侧,所述收集箱位于所述底座上端的中间处,所述平梳机构上设置有进料斗和导料板,所述进料斗固定连接在所述平梳机构左端的上方。本发明实现了对分梳带的张紧度进行自动调节,避免了操作人员亲自对分梳带的张紧度进行调节,还加快了分梳带在更换时的速度,节省了操作人员在处理废料时的时间,减少了羊绒分梳装置使用过程中的操作人员数量,降低了羊绒分梳使用过程中的成本。(The invention relates to the technical field of cashmere carding devices, and discloses a cashmere carding device with an impurity removal function. The automatic adjustment device for the tightness of the cashmere carding device realizes automatic adjustment of the tightness of the carding belt, avoids the adjustment of the tightness of the carding belt by an operator, accelerates the speed of the replacement of the carding belt, saves the time of the operator when the operator processes waste materials, reduces the number of the operators in the use process of the cashmere carding device, and reduces the cost in the use process of cashmere carding.)

1. The utility model provides a cashmere carding unit with edulcoration function, includes base (1), its characterized in that: the comb device is characterized in that a carding mechanism (2), a carding mechanism (3) and a collecting box (4) are arranged on the base (1), the carding mechanism (2) is fixedly connected to the left side of the upper end of the base (1), the carding mechanism (3) is fixedly connected to the upper end of the base (1) and is located on the right side of the carding mechanism (2), the collecting box (4) is located in the middle of the upper end of the base (1), a feeding hopper (5) and a material guide plate (6) are arranged on the carding mechanism (2), the feeding hopper (5) is fixedly connected above the left end of the carding mechanism (2), and the material guide plate (6) is fixedly connected to the right end of the carding mechanism (2);

the carding mechanism (3) is provided with a first bearing seat (7), a second bearing seat (8), a third bearing seat (9), a metal conveying frame (10), a blanking screen (11) and an arc-shaped fixing frame (12), the first bearing seat (7) is fixedly connected with the left side of the upper end of the carding mechanism (3), the second bearing seat (8) is fixedly connected with the middle part of the upper end of the carding mechanism (3), the third bearing seat (9) is fixedly connected with the right side of the upper end of the carding mechanism (3), the metal conveying frame (10) is fixedly connected with the bottom of the carding mechanism (3), the blanking screen (11) is positioned on the left side of the bottom of the carding mechanism (3), the arc-shaped fixing frame (12) is fixedly connected with the upper surface of the carding mechanism (3), and the inner ring of the first bearing seat (7) is fixedly connected with a feeding roller (13), a main cylinder (14) is fixedly connected to the inner ring of the second bearing seat (8), and a doffer (15) is fixedly connected to the inner ring of the third bearing seat (9);

the metal conveying frame (10) is provided with a discharge port (16), a driving motor (17) and a linking bearing (18), the discharge port (16) is positioned right in front of the metal conveying frame (10), the driving motor (17) is fixedly connected to the right end of the metal conveying frame (10), the linking bearing (18) is fixedly connected to the inside of the metal conveying frame (10), and the linking bearing (18) is connected with a conveying belt (20) through a rotating shaft (19);

be provided with electric push rod (21), first bracing piece (22) and second bracing piece (23) on arc mount (12), electric push rod (21) fixed connection be in the middle of arc mount (12) upper end department, first bracing piece (22) fixed connection be in the upper end of arc mount (12), and the symmetry sets up the left and right sides of electric push rod (21), second bracing piece (23) fixed connection be in the left and right sides of arc mount (12) upper end, the upper end of electric push rod (21), first bracing piece (22) and second bracing piece (23) all is connected with deflector roll (25), strips (26) and work roll (27) through fourth bearing frame (24), be provided with branch comb area (28) on deflector roll (25), strips (26) and work roll (27).

2. The cashmere carding device with impurity removing function according to claim 1, characterized in that: the right end of the guide plate (6) and the bottom surface of the carding mechanism (3) form an included angle of 30 degrees, and the left end of the guide plate (6) and the right end of the carding mechanism (2) form an included angle of 60 degrees.

3. The cashmere carding device with impurity removing function according to claim 1, characterized in that: the contact point of the feeding roller (13) and the main cylinder (14) corresponds to the position of the discharge port (16), and the position of the discharge port (16) on the metal conveying frame (10) corresponds to the position of the metal conveying frame.

4. The cashmere carding device with impurity removing function according to claim 1, characterized in that: one end of the rotating shaft (19) is fixedly connected to the inner ring of the connecting bearing (18), and the other end of the rotating shaft (19) is fixedly connected with the output end of the driving motor (17) through the connecting bearing (18).

5. The cashmere carding device with impurity removing function according to claim 1, characterized in that: the carding mechanism is characterized in that the number of the first bearing seats (7), the number of the second bearing seats (8), the number of the third bearing seats (9) and the number of the arc-shaped fixing frames (12) are two, and the first bearing seats, the second bearing seats, the third bearing seats and the arc-shaped fixing frames are symmetrically arranged on two sides of the carding mechanism (3) respectively.

6. The cashmere carding device with impurity removing function according to claim 1, characterized in that: the two ends of the guide roller (25), the stripping roller (26) and the working roller (27) are fixedly connected with the inner ring of the fourth bearing seat (24).

7. The cashmere carding device with impurity removing function according to claim 1, characterized in that: the fourth bearing seat (24) is provided with five groups and is respectively fixedly connected with the upper ends of the electric push rod (21), the first supporting rod (22) and the second supporting rod (23).

8. The cashmere carding device with impurity removing function according to claim 1, characterized in that: the bottom surface of the carding belt (28) is abutted against the upper surface of the main cylinder (14), the upper surface of the carding belt (28) is abutted against the bottom surface of the stripping roller (26), the left end and the right end of the carding belt (28) are sleeved on the outer surface of the working roller (27), and the middle of the carding belt (28) is encircled on the upper surface of the guide roller (25).

Technical Field

The invention relates to the technical field of cashmere carding devices, in particular to a cashmere carding device with an impurity removing function.

Background

The cashmere is a high-grade plush textile fabric, and the cashmere is one of four natural fibers, and has the characteristics of fine hand feeling, comfortable wearing, elegance, luxury and the like. Along with the continuous improvement of the living standard of Chinese people, the requirements of people on textile materials are continuously improved, the demand of people on cashmere products is also continuously increased, the cashmere is required to be subjected to a carding procedure in the manufacturing process, the carding procedure belongs to the primary processing range of the cashmere, and coarse wool, miscellaneous wool and heterogeneous animal fibers can be removed through the carding procedure to manufacture the non-fluff.

According to patent 202011444102.4, a cashmere carding machine with edulcoration function, including frame subassembly, carding subassembly, automatic collection subassembly and lifting unit, the carding subassembly is located on the frame subassembly, the carding subassembly top is located to the automatic collection subassembly, lifting unit includes supporting baseplate, lift hydraulic stem and lift controller, the frame subassembly includes the body frame body, supports the curb plate, protects support body, debris baffle and tiny roll frame, the automatic collection subassembly includes debris collecting box, push pedal and telescopic link, the carding subassembly includes feeding mouth, feed roller, main tin forest, work roll, shells and gets roller, doffer and play flitch. The invention relates to the technical field of textile production equipment, in particular to a cashmere carding machine which can complete carding process to the maximum extent in a primary carding process, can automatically collect impurities such as rough fur scraps and the like generated after impurity removal, can lift the height of a rack, and is convenient to operate and maintain.

At present, the existing cashmere carding device has some defects, such as; the existing cashmere carding device cannot automatically adjust the tension of the carding belt, an operator needs to adjust the tension of the carding belt in person, the labor intensity of the operator when the carding belt is adjusted is improved, the speed of the carding belt is slower when the carding belt is replaced, the flexibility of the cashmere carding device in the using process is reduced, the existing cashmere carding device cannot automatically convey and collect waste materials, the time of the operator when the waste materials are treated and the number of the operators in the using process of the cashmere carding device are increased, the cost of the cashmere carding device in the using process is improved, and the efficiency of the cashmere carding device is reduced.

Disclosure of Invention

The invention aims to provide a cashmere carding device with an impurity removing function, and solves the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a cashmere carding device with impurity removal function comprises a base, wherein a carding mechanism, a carding mechanism and a collecting box are arranged on the base, the carding mechanism is fixedly connected to the left side of the upper end of the base, the carding mechanism is fixedly connected to the upper end of the base and positioned on the right side of the carding mechanism, the collecting box is positioned in the middle of the upper end of the base, a feeding hopper and a material guide plate are arranged on the carding mechanism, the feeding hopper is fixedly connected to the upper side of the left end of the carding mechanism, and the material guide plate is fixedly connected to the right end of the carding mechanism;

the carding mechanism is provided with a first bearing seat, a second bearing seat, a third bearing seat, a metal conveying frame, a blanking screen and an arc-shaped fixing frame, the first bearing seat is fixedly connected to the left side of the upper end of the carding mechanism, the second bearing seat is fixedly connected to the middle of the upper end of the carding mechanism, the third bearing seat is fixedly connected to the right side of the upper end of the carding mechanism, the metal conveying frame is fixedly connected to the bottom of the carding mechanism, the blanking screen is located on the left side of the bottom of the carding mechanism, the arc-shaped fixing frame is fixedly connected to the upper surface of the carding mechanism, a feeding roller is fixedly connected to the inner ring of the first bearing seat, a main cylinder is fixedly connected to the inner ring of the second bearing seat, and a doffer is fixedly connected to the inner ring of the third bearing seat;

the metal conveying frame is provided with a discharge port, a driving motor and a linking bearing, the discharge port is positioned right in front of the metal conveying frame, the driving motor is fixedly connected to the right end of the metal conveying frame, the linking bearing is fixedly connected to the inside of the metal conveying frame, and the linking bearing is connected with the conveying belt through a rotating shaft;

be provided with electric push rod, first bracing piece and second bracing piece on the arc mount, electric push rod fixed connection be in the centre department of arc mount upper end, first bracing piece fixed connection be in the upper end of arc mount to the symmetry sets up the left and right sides of electric push rod, second bracing piece fixed connection be in the left and right sides of arc mount upper end, the upper end of electric push rod, first bracing piece and second bracing piece all is connected with the deflector roll through the fourth bearing frame, shells and gets roller and work roll, be provided with the branch comb area on deflector roll, the shell roller and the work roll.

As a preferred embodiment of the present invention, an included angle of 30 degrees is formed between the right end of the material guiding plate and the bottom surface of the carding mechanism, and an included angle of 60 degrees is formed between the left end of the material guiding plate and the right end of the carding mechanism.

As a preferred embodiment of the present invention, the contact point of the feeding roller and the main cylinder corresponds to the position of the discharge port, and the position of the discharge port on the metal conveying frame corresponds to the position of the discharge port.

As a preferred embodiment of the present invention, one end of the rotating shaft is fixedly connected to the inner ring of the engaging bearing, and the other end of the rotating shaft is fixedly connected to the output end of the driving motor through the engaging bearing.

In a preferred embodiment of the present invention, two first bearing seats, two second bearing seats, two third bearing seats and two arc-shaped fixing frames are respectively and symmetrically arranged on two sides of the carding mechanism.

As a preferred embodiment of the present invention, two ends of the guide roller, the peeling roller and the working roller are fixedly connected to the inner ring of the fourth bearing seat.

As a preferred embodiment of the present invention, the fourth bearing seat is provided with five groups, and is fixedly connected to the upper ends of the electric push rod, the first support rod and the second support rod, respectively.

As a preferred embodiment of the present invention, the bottom surface of the carding belt abuts against the upper surface of the main cylinder, the upper surface of the carding belt abuts against the bottom surface of the stripping roller, the left and right ends of the carding belt are sleeved on the outer surface of the working roller, and the middle of the carding belt is surrounded on the upper surface of the guide roller.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, through the combination of the arc-shaped fixing frame, the electric push rod, the first support rod, the second support rod and the fourth bearing seat, the automatic adjustment of the tension degree of the carding belt is effectively realized, the tension degree of the carding belt is prevented from being adjusted by an operator, the labor intensity of the operator in adjusting the carding belt is reduced, the speed of the carding belt in replacement is increased, and the flexibility of the cashmere carding device in the use process is improved.

2. According to the invention, through the combination of the collection box, the blanking screen, the driving motor, the linking bearing, the rotating shaft and the conveyor belt, the automatic conveying and collection of the waste materials are effectively realized, the time of operators in waste material treatment is saved, the number of operators in the use process of the cashmere carding device is reduced, the cost in the use process of the cashmere carding device is reduced, and the efficiency in cashmere carding is improved.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

FIG. 1 is a schematic structural diagram of a cashmere carding device with impurity removal function according to the invention;

FIG. 2 is a schematic structural view of a metal conveying frame of the cashmere carding device with impurity removal function of the invention;

FIG. 3 is a schematic diagram of a blanking screen of the cashmere carding device with impurity removal function according to the present invention;

fig. 4 is a sectional view of a metal conveying frame of a cashmere carding device with impurity removal function according to the present invention.

In the figure: 1. a base; 2. a carding mechanism; 3. a carding mechanism; 4. a collection box; 5. a feed hopper; 6. a material guide plate; 7. a first bearing housing; 8. a second bearing housing; 9. a third bearing seat; 10. a metal conveying frame; 11. blanking screen mesh; 12. an arc-shaped fixing frame; 13. a feeding roller; 14. a main cylinder; 15. a doffer; 16. a discharge port; 17. a drive motor; 18. connecting the bearings; 19. a rotating shaft; 20. a conveyor belt; 21. an electric push rod; 22. a first support bar; 23. a second support bar; 24. a fourth bearing seat; 25. a guide roller; 26. stripping rollers; 27. a work roll; 28. a carding belt.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a cashmere carding device with impurity removal function comprises a base 1, wherein a carding mechanism 2, a carding mechanism 3 and a collecting box 4 are arranged on the base 1, the carding mechanism 2 is fixedly connected to the left side of the upper end of the base 1, the carding mechanism 3 is fixedly connected to the upper end of the base 1 and is positioned on the right side of the carding mechanism 2, the collecting box 4 is positioned in the middle of the upper end of the base 1, a feeding hopper 5 and a material guide plate 6 are arranged on the carding mechanism 2, the feeding hopper 5 is fixedly connected to the upper side of the left end of the carding mechanism 2, and the material guide plate 6 is fixedly connected to the right end of the carding mechanism 2;

the carding mechanism 3 is provided with a first bearing seat 7, a second bearing seat 8, a third bearing seat 9, a metal conveying frame 10, a blanking screen 11 and an arc-shaped fixing frame 12, the first bearing seat 7 is fixedly connected to the left side of the upper end of the carding mechanism 3, the second bearing seat 8 is fixedly connected to the middle of the upper end of the carding mechanism 3, the third bearing seat 9 is fixedly connected to the right side of the upper end of the carding mechanism 3, the metal conveying frame 10 is fixedly connected to the bottom of the carding mechanism 3, the blanking screen 11 is located on the left side of the bottom of the carding mechanism 3, the arc-shaped fixing frame 12 is fixedly connected to the upper surface of the carding mechanism 3, a feeding roller 13 is fixedly connected to the inner ring of the first bearing seat 7, a main cylinder 14 is fixedly connected to the inner ring of the second bearing seat 8, and a doffer 15 is fixedly connected to the inner ring of the third bearing seat 9;

the metal conveying frame 10 is provided with a discharge port 16, a driving motor 17 and a linking bearing 18, the discharge port 16 is positioned right in front of the metal conveying frame 10, the driving motor 17 is fixedly connected to the right end of the metal conveying frame 10, the linking bearing 18 is fixedly connected to the inside of the metal conveying frame 10, and the linking bearing 18 is connected with a conveyor belt 20 through a rotating shaft 19;

be provided with electric push rod 21 on arc mount 12, first bracing piece 22 and second bracing piece 23, electric push rod 21 fixed connection is in the middle of arc mount 12 upper end, first bracing piece 22 fixed connection is in the upper end of arc mount 12, and the symmetry sets up the left and right sides at electric push rod 21, the left and right sides of second bracing piece 23 fixed connection in arc mount 12 upper end, electric push rod 21, the upper end of first bracing piece 22 and second bracing piece 23 all is connected with deflector roll 25 through fourth bearing frame 24, strip roller 26 and work roll 27, deflector roll 25, strip and be provided with branch comb area 28 on roller 26 and the work roll 27.

In the invention, when the carding device is used, firstly, cashmere is put into a feed hopper 5, then, a carding mechanism 2 carries out carding treatment on the accumulated cashmere, then, the carded cashmere is conveyed to a carding mechanism 3 by a guide plate 6, at the moment, a feeding roller 13, a main cylinder 14 and a doffer 15 on the carding mechanism 3 rotate clockwise, meanwhile, the main cylinder 14 drives a carding belt 28 to rotate clockwise on a guide roller 25, a stripping roller 26 and a working roller 27, so that the carded cashmere is carded, waste materials fall into a metal conveying frame 10 from a discharge port 16 in the process, then, a driving motor 17 drives a rotating shaft 19 to rotate by connecting a bearing 18, so that the rotating shaft 19 drives a conveyor belt 20 to convey the waste materials into a collecting box 4, when the carding belt 28 needs to be tensioned, an electric push rod 21 drives the guide roller 25 to ascend by a fourth bearing, so as to tension the carding belt 28, when the carding belt 28 needs to be loosened, the electric push rod 21 drives the guide roller 25 to descend through the fourth bearing, so as to loosen the carding belt 28.

In an alternative embodiment, the right end of the material guiding plate 6 forms an angle of 30 degrees with the bottom surface of the carding mechanism 3, and the left end of the material guiding plate 6 forms an angle of 60 degrees with the right end of the carding mechanism 2.

It should be noted that, the material guide plate 6 is convenient to guide the cashmere conveyed by the carding mechanism 2 into the left end of the carding mechanism 3.

In an alternative embodiment, the contact point of the feed roller 13 and the main cylinder 14 corresponds to the position of the discharge opening 16, and the position of the discharge opening 16 on the metal conveying frame 10 corresponds to the position.

It should be noted that the waste material is conveniently led out from the discharge opening 16.

In an alternative embodiment, one end of the rotating shaft 19 is fixedly connected to the inner ring of the engaging bearing 18, and the other end of the rotating shaft 19 is fixedly connected to the output end of the driving motor 17 through the engaging bearing 18.

It should be noted that, it is convenient to let the driving motor 17 drive the rotating shaft 19 to rotate through the engaging bearing 18, so that the rotating shaft 19 drives the conveyor belt 20 to convey the waste material.

In an alternative embodiment, two first bearing seats 7, two second bearing seats 8, two third bearing seats 9 and two arc-shaped fixing frames 12 are arranged, and are symmetrically arranged on two sides of the carding mechanism 3 respectively.

It should be noted that the feeding roller 13, the main cylinder 14, the doffer 15, the electric push rod 21, the first support rod 22 and the second support rod 23 are convenient to mount and fix.

In an alternative embodiment, the guide roller 25, the stripper roller 26 and the work roller 27 are fixedly connected at both ends to the inner ring of the fourth bearing housing 24.

It should be noted that the stability of the guide roll 25, the peeling roll 26, and the work roll 27 during rotation is improved.

In an alternative embodiment, the fourth bearing seat 24 is provided with five groups, and is fixedly connected with the upper ends of the electric push rod 21, the first support rod 22 and the second support rod 23 respectively.

It should be noted that the firmness between the fourth bearing seat 24 and the electric push rod 21, the first support rod 22 and the second support rod 23 is improved.

In an alternative embodiment, the bottom surface of the carding belt 28 abuts against the upper surface of the main cylinder 14, the upper surface of the carding belt 28 abuts against the bottom surface of the stripping roller 26, the left and right ends of the carding belt 28 are sleeved on the outer surface of the working roller 27, and the middle of the carding belt 28 is surrounded on the upper surface of the guide roller 25.

It is convenient to let the carding belt 28 rotate on the main cylinder 14, the stripping roller 26, the work roller 27 and the guide roller 25.

While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.