Carbon fiber core manufacturing equipment of carbon fiber quartz heating tube

文档序号:1878766 发布日期:2021-11-23 浏览:14次 中文

阅读说明:本技术 碳纤维石英发热管的碳纤维芯制作设备 (Carbon fiber core manufacturing equipment of carbon fiber quartz heating tube ) 是由 牛冀伟 于 2021-07-15 设计创作,主要内容包括:本发明涉及一种碳纤维石英发热管领域,尤其涉及一种碳纤维石英发热管的碳纤维芯制作设备。本发明的目的是提供一种碳纤维石英发热管的碳纤维芯制作设备。技术方案为:一种碳纤维石英发热管的碳纤维芯制作设备,包括有底架、第一支座、第二支座、第三支座、第四支座、第一支架、控制屏、收集箱、螺旋绕设单元和固化单元。本发明实现了对碳纤维石英发热管的碳纤维芯制作,先将碳纤维条缠绕呈螺旋状,缠绕过程中保持碳纤维条保持紧绷状态,防止螺旋状碳纤维条出现每层的直径不同或每层之间的间距不同的现象,然后再对螺旋状碳纤维条进行固化,防止在石英管出发生倾斜。(The invention relates to the field of carbon fiber quartz heating tubes, in particular to a carbon fiber core manufacturing device of a carbon fiber quartz heating tube. The invention aims to provide a carbon fiber core manufacturing device of a carbon fiber quartz heating tube. The technical scheme is as follows: the utility model provides a carbon fiber core preparation equipment of carbon fiber quartz heating tube, includes chassis, first support, second support, third support, fourth support, first support, control panel, collecting box, spiral around establishing unit and solidification unit. The carbon fiber core of the carbon fiber quartz heating tube is manufactured by winding the carbon fiber strips into a spiral shape, keeping the carbon fiber strips in a tight state in the winding process, preventing the spiral carbon fiber strips from having the phenomenon that the diameters of all layers are different or the distances among all layers are different, and then solidifying the spiral carbon fiber strips to prevent the carbon fiber strips from inclining on the quartz tube.)

1. A carbon fiber core manufacturing device of a carbon fiber quartz heating tube comprises a bottom frame (1), a first support (2), a second support (3), a third support (4), a fourth support (5), a first support (6) and a collecting box (8); the underframe (1) is fixedly connected with the first support (2); the underframe (1) is fixedly connected with the second support (3); the underframe (1) is fixedly connected with the third support (4); the underframe (1) is fixedly connected with the fourth support (5); the underframe (1) is fixedly connected with the first bracket (6); the chassis (1) is fixedly connected with the collecting box (8); the device is characterized by also comprising a spiral winding unit and a curing unit; the underframe (1) is fixedly connected with the spiral winding unit; the spiral winding unit uniformly and tightly winds the carbon fiber strip into a spiral shape; the underframe (1) is fixedly connected with the curing unit; the spiral winding unit is in sliding connection with the curing unit; the curing unit enables the spiral carbon fiber strips to be impregnated with the forming agent everywhere.

2. The carbon fiber core manufacturing equipment of the carbon fiber quartz heating tube as claimed in claim 1, which comprises a second support (201), a third support (202), a fourth support (203), a first bevel gear (204), a first connecting plate (205), a first electric push rod (206), a second bevel gear (207), a first transmission rod (208), a third bevel gear (209), a fourth bevel gear (2010), a second transmission rod (2011), a first transmission wheel (2012), a first straight gear (2013), a second transmission wheel (2014), a first lead screw (2015), a second connecting plate (2016), a first polish rod (2017), a material frame (2018), a spring (2019), an extrusion plate (2020), a first electric slide rail (2021), a first electric slide block (2022), a tensioning wheel (2023), a second straight gear (2024), a winding rod (2025), a second electric slide block (2026), A second electric slide rail (2027) and a first rod sleeve (2028); the underframe (1) is fixedly connected with a second bracket (201); the underframe (1) is fixedly connected with a third bracket (202); the underframe (1) is fixedly connected with a fourth bracket (203); the underframe (1) is rotationally connected with a first screw rod (2015); the underframe (1) is fixedly connected with a first polished rod (2017); the second bracket (201) is fixedly connected with the first polished rod (2017); the second bracket (201) is rotationally connected with the first screw rod (2015); the third bracket (202) is fixedly connected with a second electric slide rail (2027); the third bracket (202) is rotationally connected with a second transmission rod (2011); the fourth bracket (203) is fixedly connected with a second electric slide rail (2027); the first bevel gear (204) is fixedly connected with the first rod sleeve (2028); the first rod sleeve (2028) is rotatably connected with the first connecting plate (205); the first rod sleeve (2028) is in sliding connection with the curing unit; the first connecting plate (205) is fixedly connected with the first electric push rod (206); the first electric push rod (206) is fixedly connected with the curing unit; a second bevel gear (207) is arranged on the side of the first bevel gear (204); the second bevel gear (207) is fixedly connected with the first transmission rod (208); the first transmission rod (208) is in rotary connection with the curing unit; the first transmission rod (208) is fixedly connected with a third bevel gear (209); the third bevel gear (209) is meshed with the fourth bevel gear (2010); the fourth bevel gear (2010) is fixedly connected with the first transmission wheel (2012); the fourth bevel gear (2010) is fixedly connected with the first straight gear (2013); the outer ring surface of the first driving wheel (2012) is in transmission connection with a second driving wheel (2014) through a belt; a second straight gear (2024) is arranged on the side edge of the first straight gear (2013); the inner axis of the second transmission wheel (2014) is fixedly connected with a first screw rod (2015); the first screw rod (2015) is in screwed connection with the second connecting plate (2016); the second connecting plate (2016) is in sliding connection with the first polished rod (2017); the second connecting plate (2016) is fixedly connected with the material frame (2018); the material frame (2018) is fixedly connected with the three groups of springs (2019); the three groups of springs (2019) are fixedly connected with the extrusion plate (2020); the extrusion plate (2020) is in sliding connection with the material frame (2018); the material frame (2018) is fixedly connected with the first electric slide rail (2021); the first electric slide rail (2021) is connected with the first electric slide block (2022) in a sliding way; the first electric slider (2022) is rotatably connected with the tightening wheel (2023); the second straight gear (2024) is fixedly connected with the winding rod (2025); the winding rod (2025) is rotatably connected with the second electric slide block (2026); the second electric slide block (2026) is connected with the second electric slide rail (2027) in a sliding way.

3. The carbon fiber core manufacturing equipment of the carbon fiber quartz heating tube as claimed in claim 2, wherein the curing unit comprises a fifth support (301), a sixth support (302), a third electric slide rail (303), a fourth electric slide rail (304), a motor (305), a third transmission rod (306), a first spiral gear (307), a third spur gear (308), a second spiral gear (309), a fourth transmission rod (3010), a second rod sleeve (3011), a fifth bevel gear (3012), a sixth bevel gear (3013), a third connecting plate (3014), a second electric push rod (3015), a seventh bevel gear (3016), a second lead screw (3017), a fourth connecting plate (3018), a second polish rod (3019), a third electric push rod (3020), a fourth electric push rod (3021), a first splint (3022), a second splint (3023), a third electric slider (3024), The device comprises a soaking cylinder (3025), a fourth spur gear (3026), a fourth electric slider (3027) and a baking cylinder (3028); the underframe (1) is fixedly connected with the fifth bracket (301); the underframe (1) is fixedly connected with a sixth bracket (302); the underframe (1) is fixedly connected with a third electric slide rail (303); the underframe (1) is fixedly connected with a fourth electric slide rail (304); the fifth bracket (301) is fixedly connected with the motor (305); the fifth bracket (301) is fixedly connected with the first electric push rod (206); the fifth bracket (301) is rotatably connected with the third transmission rod (306); the fifth bracket (301) is rotatably connected with the fourth transmission rod (3010); the fifth bracket (301) is rotationally connected with the first transmission rod (208); the sixth bracket (302) is rotatably connected with the second screw rod (3017); the sixth bracket (302) is fixedly connected with the second polished rod (3019); the sixth bracket (302) is fixedly connected with a second electric push rod (3015); the sixth bracket (302) is rotatably connected with a fourth transmission rod (3010); the third electric slide rail (303) is in sliding connection with the third electric slide block (3024); the fourth electric slide rail (304) is connected with the fourth electric slide block (3027) in a sliding manner; a fourth electric slide rail (304) is arranged on the side edge of the third electric slide rail (303); an output shaft of the motor (305) is fixedly connected with a third transmission rod (306); the third transmission rod (306) is connected with the first rod sleeve (2028) in a sliding way; the third transmission rod (306) is fixedly connected with the third straight gear (308); the third transmission rod (306) is fixedly connected with the first spiral gear (307); the first helical gear (307) is meshed with the second helical gear (309); the second spiral gear (309) is fixedly connected with a fourth transmission rod (3010); the fourth transmission rod (3010) is connected with the second rod sleeve (3011) in a sliding mode; the second rod sleeve (3011) is fixedly connected with the fifth bevel gear (3012); the second rod sleeve (3011) is fixedly connected with a sixth bevel gear (3013); the second rod sleeve (3011) is rotatably connected with the third connecting plate (3014); the third connecting plate (3014) is fixedly connected with the second electric push rod (3015); a fifth bevel gear (3012) is arranged on one side of the seventh bevel gear (3016); a sixth bevel gear (3013) is arranged on the other side of the seventh bevel gear (3016); the seventh bevel gear (3016) is fixedly connected with the second screw rod (3017); the second screw rod (3017) is screwed with the fourth connecting plate (3018); the fourth connecting plate (3018) is connected with the second polished rod (3019) in a sliding manner; the fourth connecting plate (3018) is fixedly connected with a third electric push rod (3020); the fourth connecting plate (3018) is fixedly connected with a fourth electric push rod (3021); the third electric push rod (3020) is fixedly connected with the first splint (3022); the fourth electric push rod (3021) is fixedly connected with the second splint (3023); a fourth spur gear (3026) is arranged below the third spur gear (308); the fourth spur gear (3026) is fixedly connected with the soaking cylinder (3025); the steeping barrel (3025) is rotatably connected with the third electric slide block (3024); the fourth electric slide block (3027) is fixedly connected with the baking cylinder (3028).

4. The carbon fiber core manufacturing equipment of the carbon fiber quartz heating tube as claimed in claim 2, wherein the outlet width of the material frame (2018) is only capable of allowing one carbon fiber strip to pass through, and the surface of the outlet is smooth.

5. The carbon fiber core manufacturing apparatus of a carbon fiber quartz heating tube according to claim 2, wherein the winding rod (2025) is provided with a slit, and the width of the slit is smaller than the thickness of the carbon fiber strip.

6. The carbon fiber core manufacturing equipment of the carbon fiber quartz heating tube as claimed in claim 2, wherein the outer annular surface of the joint of the third transmission rod (306) and the first rod sleeve (2028) is provided with a straight tangent plane.

7. The carbon fiber core manufacturing equipment of the carbon fiber quartz heating tube as claimed in claim 3, wherein the outer ring surface of the connection part of the fourth transmission rod (3010) and the second rod sleeve (3011) is provided with a straight tangent plane.

8. The carbon fiber core manufacturing equipment of the carbon fiber quartz heating tube as claimed in claim 3, wherein the opposite surfaces of the first clamping plate (3022) and the second clamping plate (3023) are provided with arc grooves.

Technical Field

The invention relates to the field of carbon fiber quartz heating tubes, in particular to a carbon fiber core manufacturing device of a carbon fiber quartz heating tube.

Background

The existing carbon fiber quartz heating tube manufacturing method is to weave carbon fibers into a strip shape, then to wind the strip-shaped carbon fibers, namely the carbon fiber strip into a spiral shape, and to connect molybdenum rods at two ends of the carbon fibers, then to put the spiral carbon fibers into the quartz tube, and then to package two ends of the quartz tube; when twining into the heliciform with the carbon fiber strip, current equipment does not carry out taut operation to the carbon fiber strip, and the carbon fiber strip is in loose state, leads to the carbon fiber strip winding to be the diameter of every layer of carbon fiber behind the heliciform and different and the distance between every layer of carbon fiber, and the heliciform carbon fiber core hardness of this kind of method preparation is not high in addition, takes place the slope in the quartz capsule easily to influence the performance of carbon fiber quartz heating tube.

In summary, it is necessary to develop a carbon fiber core manufacturing apparatus for a carbon fiber quartz heating tube to overcome the above problems.

Disclosure of Invention

In order to overcome the defects that the existing carbon fiber quartz heating tube manufacturing method is to weave carbon fibers into a strip shape, then to wind the strip-shaped carbon fibers, namely the carbon fiber strip into a spiral shape, to connect molybdenum rods at two ends of the carbon fibers, then to put the spiral carbon fibers into the quartz tube, and then to package two ends of the quartz tube; when the carbon fiber strip is wound into a spiral shape, the existing equipment does not perform tensioning operation on the carbon fiber strip, the carbon fiber strip is in a loose state, so that the diameters of layers of carbon fibers are different after the carbon fiber strip is wound into the spiral shape, and the distances between the layers of carbon fibers are different.

The technical scheme is as follows: a carbon fiber core manufacturing device of a carbon fiber quartz heating tube comprises a bottom frame, a first support, a second support, a third support, a fourth support, a first support, a control screen, a collecting box, a spiral winding unit and a curing unit; the underframe is fixedly connected with the first support; the underframe is fixedly connected with the second support; the underframe is fixedly connected with the third support; the underframe is fixedly connected with the fourth support; the underframe is fixedly connected with the first support; the first support is fixedly connected with the control screen; the underframe is fixedly connected with the collecting box; the underframe is fixedly connected with the spiral winding unit; the spiral winding unit uniformly and tightly winds the carbon fiber strip into a spiral shape; the underframe is fixedly connected with the curing unit; the spiral winding unit is in sliding connection with the curing unit; the curing unit enables the spiral carbon fiber strips to be impregnated with the forming agent everywhere.

As a further preferable scheme, the device comprises a second bracket, a third bracket, a fourth bracket, a first bevel gear, a first connecting plate, a first electric push rod, a second bevel gear, a first transmission rod, a third bevel gear, a fourth bevel gear, a second transmission rod, a first transmission wheel, a first straight gear, a second transmission wheel, a first screw rod, a second connecting plate, a first polish rod, a material frame, a spring, a squeezing plate, a first electric slide rail, a first electric slide block, a tensioning wheel, a second straight gear, a winding rod, a second electric slide block, a second electric slide rail and a first rod sleeve; the underframe is fixedly connected with the second bracket; the underframe is fixedly connected with the third bracket; the underframe is fixedly connected with the fourth bracket; the underframe is rotationally connected with the first screw rod; the bottom frame is fixedly connected with the first polish rod; the second bracket is fixedly connected with the first polish rod; the second bracket is rotationally connected with the first screw rod; the third bracket is fixedly connected with the second electric slide rail; the third bracket is rotationally connected with the second transmission rod; the fourth bracket is fixedly connected with the second electric slide rail; the first bevel gear is fixedly connected with the first rod sleeve; the first rod sleeve is rotatably connected with the first connecting plate; the first rod sleeve is in sliding connection with the curing unit; the first connecting plate is fixedly connected with the first electric push rod; the first electric push rod is fixedly connected with the curing unit; a second bevel gear is arranged on the side edge of the first bevel gear; the second bevel gear is fixedly connected with the first transmission rod; the first transmission rod is rotationally connected with the curing unit; the first transmission rod is fixedly connected with the third bevel gear; the third bevel gear is meshed with the fourth bevel gear; the fourth bevel gear is fixedly connected with the first driving wheel; the fourth bevel gear is fixedly connected with the first straight gear; the outer ring surface of the first driving wheel is in transmission connection with the second driving wheel through a belt; a second straight gear is arranged on the side edge of the first straight gear; the inner axle center of the second driving wheel is fixedly connected with the first screw rod; the first screw rod is connected with the second connecting plate in a rotating mode; the second connecting plate is in sliding connection with the first polish rod; the second connecting plate is fixedly connected with the material frame; the material frame is fixedly connected with the three groups of springs; the three groups of springs are fixedly connected with the extrusion plate; the extrusion plate is connected with the material frame in a sliding manner; the material frame is fixedly connected with the first electric slide rail; the first electric slide rail is in sliding connection with the first electric slide block; the first electric sliding block is rotationally connected with the tightening wheel; the second straight gear is fixedly connected with the winding rod; the winding rod is rotationally connected with the second electric sliding block; the second electric sliding block is connected with the second electric sliding rail in a sliding mode.

As a further preferable scheme, the curing unit includes a fifth bracket, a sixth bracket, a third electric slide rail, a fourth electric slide rail, a motor, a third transmission rod, a first spiral gear, a third straight gear, a second spiral gear, a fourth transmission rod, a second rod sleeve, a fifth bevel gear, a sixth bevel gear, a third connecting plate, a second electric push rod, a seventh bevel gear, a second screw rod, a fourth connecting plate, a second polish rod, a third electric push rod, a fourth electric push rod, a first clamping plate, a second clamping plate, a third electric slide block, a soaking cylinder, a fourth straight gear, a fourth electric slide block and a baking cylinder; the underframe is fixedly connected with the fifth bracket; the underframe is fixedly connected with the sixth bracket; the underframe is fixedly connected with the third electric slide rail; the underframe is fixedly connected with the fourth electric slide rail; the fifth bracket is fixedly connected with the motor; the fifth bracket is fixedly connected with the first electric push rod; the fifth bracket is rotationally connected with the third transmission rod; the fifth bracket is rotationally connected with the fourth transmission rod; the fifth bracket is rotationally connected with the first transmission rod; the sixth bracket is rotationally connected with the second screw rod; the sixth bracket is fixedly connected with the second polished rod; the sixth bracket is fixedly connected with the second electric push rod; the sixth bracket is rotatably connected with the fourth transmission rod; the third electric slide rail is in sliding connection with the third electric slide block; the fourth electric slide rail is in sliding connection with the fourth electric slide block; a fourth electric slide rail is arranged on the side edge of the third electric slide rail; the output shaft of the motor is fixedly connected with the third transmission rod; the third transmission rod is connected with the first rod sleeve in a sliding manner; the third transmission rod is fixedly connected with the third straight gear; the third transmission rod is fixedly connected with the first spiral gear; the first spiral gear is meshed with the second spiral gear; the second spiral gear is fixedly connected with a fourth transmission rod; the fourth transmission rod is connected with the second rod sleeve in a sliding manner; the second rod sleeve is fixedly connected with the fifth bevel gear; the second rod sleeve is fixedly connected with the sixth bevel gear; the second rod sleeve is rotatably connected with the third connecting plate; the third connecting plate is fixedly connected with the second electric push rod; a fifth bevel gear is arranged on one side of the seventh bevel gear; a sixth bevel gear is arranged on the other side of the seventh bevel gear; the seventh bevel gear is fixedly connected with the second screw rod; the second screw rod is in screwed connection with the fourth connecting plate; the fourth connecting plate is in sliding connection with the second polish rod; the fourth connecting plate is fixedly connected with the third electric push rod; the fourth connecting plate is fixedly connected with a fourth electric push rod; the third electric push rod is fixedly connected with the first clamping plate; the fourth electric push rod is fixedly connected with the second clamping plate; a fourth straight gear is arranged below the third straight gear; the fourth straight gear is fixedly connected with the soaking cylinder; the soaking cylinder is rotationally connected with the third electric slide block; the fourth electric slide block is fixedly connected with the baking cylinder.

As a further preferable scheme, the outlet width of the material frame can only allow one carbon fiber strip to pass through, and the surface of the outlet is smooth.

As a further preferable mode, the winding rod is provided with a slit, and the width of the slit is smaller than the thickness of the carbon fiber strip.

As a further preferable scheme, the outer ring surface of the joint of the third transmission rod and the first rod sleeve is provided with a straight tangent plane.

As a further preferable scheme, the outer ring surface of the joint of the fourth transmission rod and the second rod sleeve is provided with a straight tangent plane.

As a further preferable scheme, the opposite surfaces of the first clamping plate and the second clamping plate are provided with circular arc grooves.

The invention has the following beneficial effects:

(1) weaving carbon fibers into a strip shape, then winding the strip-shaped carbon fibers, namely the carbon fiber strip, into a spiral shape, connecting molybdenum rods at two ends of the carbon fibers, then placing the spiral carbon fibers into the quartz tube, and then packaging two ends of the quartz tube; when twining into the heliciform with the carbon fiber strip, current equipment does not carry out taut operation to the carbon fiber strip, and the carbon fiber strip is in loose state, leads to the carbon fiber strip winding to be the diameter of every layer of carbon fiber behind the heliciform and different and the distance between every layer of carbon fiber, and the heliciform carbon fiber core hardness of this kind of method preparation is not high in addition, takes place the slope in the quartz capsule easily to influence the shortcoming of the performance of carbon fiber quartz heating tube.

(2) The invention is provided with a spiral winding unit, a curing unit and a cleaning unit; when the carbon fiber quartz heating tube is used, the carbon fiber core manufacturing equipment of the carbon fiber quartz heating tube is placed at a position to be used, the first support, the second support, the third support and the fourth support are adjusted to enable the bottom frame to be horizontal, then the bottom frame is externally connected with a power supply, and the equipment is controlled to be started through the first support supporting control screen; utilize the spiral to wind to establish the unit with the carbon fiber strip around establishing and be the heliciform, keep the carbon fiber strip to keep the state of tautness among the winding process for the diameter on every layer of heliciform carbon fiber strip is the same, and the interval between every layer is the same, later shifts to the solidification unit, solidifies the heliciform carbon fiber strip, takes off the heliciform carbon fiber strip after the solidification and is collected by the collecting box, and the cleaning unit starts to wash the winding pole at last, prepares next operation.

(3) The carbon fiber core of the carbon fiber quartz heating tube is manufactured by winding the carbon fiber strips into a spiral shape, keeping the carbon fiber strips in a tight state in the winding process, preventing the spiral carbon fiber strips from having the phenomenon that the diameters of all layers are different or the distances among all layers are different, and then solidifying the spiral carbon fiber strips to prevent the carbon fiber strips from inclining on the quartz tube.

Drawings

FIG. 1 is a schematic perspective view of a first embodiment of the present invention;

FIG. 2 is a schematic perspective view of a second embodiment of the present invention;

FIG. 3 is a top view of the present invention;

FIG. 4 is a schematic perspective view of a spiral winding unit according to the present invention;

FIG. 5 is a top view of the spiral winding unit of the present invention;

FIG. 6 is a schematic partial perspective view of the spiral winding unit of the present invention;

FIG. 7 is an enlarged schematic view of the invention at point A;

FIG. 8 is a schematic perspective view of a curing unit according to the present invention;

FIG. 9 is a top view of a curing unit of the present invention;

FIG. 10 is a schematic partial perspective view of a curing unit of the present invention;

FIG. 11 is a perspective view of a cleaning unit according to the present invention;

fig. 12 is a partial perspective view of the cleaning unit of the present invention.

In the reference symbols: 1-underframe, 2-first support, 3-second support, 4-third support, 5-fourth support, 6-first support, 7-control screen, 8-collection box, 201-second support, 202-third support, 203-fourth support, 204-first bevel gear, 205-first connecting plate, 206-first electric push rod, 207-second bevel gear, 208-first transmission rod, 209-third bevel gear, 2010-fourth bevel gear, 2011-second transmission rod, 2012-first transmission wheel, 2013-first straight gear, 2014-second transmission wheel, 2015-first lead screw, 2016-second connecting plate, 2017-first polish rod, 2018-material frame, 2019-spring, 2020-extrusion plate, 2021-first electric slide rail, 2022-first electric slider, 2023-tension wheel, 2024-second spur gear, 2025-winding rod, 2026-second electric slider, 2027-second electric sliding rail, 2028-first rod sleeve, 301-fifth support, 302-sixth support, 303-third electric sliding rail, 304-fourth electric sliding rail, 305-motor, 306-third transmission rod, 307-first helical gear, 308-third spur gear, 309-second helical gear, 3010-fourth transmission rod, 3011-second rod sleeve, 3012-fifth bevel gear, 3013-sixth bevel gear, 3014-third connection plate, 3015-second electric push rod, 3016-seventh bevel gear, 3017-second lead screw, 3018-fourth connection plate, 3019-second polish rod, 3020-third electric push rod, 3021-fourth electric push rod, 3022-first splint, 3023-second splint, 3024-third electric slider, 3025-immersion cylinder, 3026-fourth spur gear, 3027-fourth electric slider, 3028-baking cylinder, 401-seventh rack, 402-eighth rack, 403-eighth bevel gear, 404-ninth bevel gear, 405-fifth transmission rod, 406-fifth spur gear, 407-sixth spur gear, 408-cleaning cylinder, 409-fifth electric slider, 4010-fifth electric slide, 4011-first spray head, 4012-second spray head.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

Examples

A carbon fiber core manufacturing device of a carbon fiber quartz heating tube is shown in figures 1-3 and comprises a bottom frame 1, a first support 2, a second support 3, a third support 4, a fourth support 5, a first support 6, a control screen 7, a collecting box 8, a spiral winding unit and a curing unit; the underframe 1 is fixedly connected with the first support 2; the underframe 1 is fixedly connected with the second support 3; the underframe 1 is fixedly connected with a third support 4; the underframe 1 is fixedly connected with a fourth support 5; the underframe 1 is fixedly connected with the first bracket 6; the first bracket 6 is fixedly connected with the control screen 7; the underframe 1 is fixedly connected with the collection box 8; the underframe 1 is fixedly connected with the spiral winding unit; the spiral winding unit uniformly and tightly winds the carbon fiber strip into a spiral shape; the underframe 1 is fixedly connected with the curing unit; the spiral winding unit is in sliding connection with the curing unit; the curing unit enables the spiral carbon fiber strips to be impregnated with the forming agent everywhere.

The working principle is as follows: when the carbon fiber quartz heating tube is used, the carbon fiber core manufacturing equipment of the carbon fiber quartz heating tube is placed at a position to be used, the first support 2, the second support 3, the third support 4 and the fourth support 5 are adjusted to enable the bottom frame 1 to be horizontal, then a power supply is externally connected, and the equipment is controlled to be started through the control screen 7 supported by the first support 6; the carbon fiber strips are wound in a spiral shape by the spiral winding unit, the carbon fiber strips are kept in a tight state in the winding process, so that the diameters of all layers of the spiral carbon fiber strips are the same, the distance between every two layers of the spiral carbon fiber strips is the same, then the spiral carbon fiber strips are transferred to the curing unit to be cured, the spiral carbon fiber strips are taken down after the curing and collected by the collecting box 8, and finally the cleaning unit starts to clean the winding rods 2025 to prepare for the next operation; the carbon fiber core of the carbon fiber quartz heating tube is manufactured by winding the carbon fiber strips into a spiral shape, keeping the carbon fiber strips in a tight state in the winding process, preventing the spiral carbon fiber strips from having the phenomenon that the diameters of all layers are different or the distances among all layers are different, and then solidifying the spiral carbon fiber strips to prevent the carbon fiber strips from inclining on the quartz tube.

Referring to fig. 4-7, the device comprises a second bracket 201, a third bracket 202, a fourth bracket 203, a first bevel gear 204, a first connecting plate 205, a first electric push rod 206, a second bevel gear 207, a first transmission rod 208, a third bevel gear 209, a fourth bevel gear 2010, a second transmission rod 2011, a first transmission wheel 2012, a first straight gear 2013, a second transmission wheel 2014, a first screw rod 2015, a second connecting plate 2016, a first polished rod 2017, a material frame 2018, a spring 2019, a pressing plate 2020, a first electric slide rail 2021, a first electric slider 2022, a tensioning wheel 2023, a second straight gear 2024, a winding rod 2025, a second electric slider 2026, a second electric slide rail 2027 and a first rod sleeve 2028; the underframe 1 is fixedly connected with a second bracket 201; the underframe 1 is fixedly connected with a third bracket 202; the underframe 1 is fixedly connected with a fourth bracket 203; the underframe 1 is rotationally connected with a first screw rod 2015; the underframe 1 is fixedly connected with a first polished rod 2017; the second bracket 201 is fixedly connected with the first polished rod 2017; the second bracket 201 is rotatably connected with the first lead screw 2015; the third bracket 202 is fixedly connected with a second electric slide rail 2027; the third bracket 202 is rotatably connected with a second transmission rod 2011; the fourth bracket 203 is fixedly connected with a second electric slide rail 2027; the first bevel gear 204 is fixedly connected with the first rod sleeve 2028; the first rod sleeve 2028 is rotatably connected to the first connecting plate 205; the first rod sleeve 2028 is slidably connected to the curing unit; the first connecting plate 205 is fixedly connected with the first electric push rod 206; the first electric push rod 206 is fixedly connected with the curing unit; a second bevel gear 207 is arranged on the side of the first bevel gear 204; the second bevel gear 207 is fixedly connected with the first transmission rod 208; the first transmission rod 208 is in rotational connection with the curing unit; the first transmission rod 208 is fixedly connected with a third bevel gear 209; the third bevel gear 209 is meshed with the fourth bevel gear 2010; the fourth bevel gear 2010 is fixedly connected with the first driving wheel 2012; the fourth bevel gear 2010 is fixedly connected with the first straight gear 2013; the outer ring surface of the first driving wheel 2012 is in transmission connection with a second driving wheel 2014 through a belt; a second straight gear 2024 is arranged on the side edge of the first straight gear 2013; the inner axis of the second transmission wheel 2014 is fixedly connected with the first screw rod 2015; the first lead screw 2015 is connected with the second connecting plate 2016 in a screwing mode; the second connecting plate 2016 is slidably connected with the first polished rod 2017; the second connecting plate 2016 is fixedly connected with the material frame 2018; the material frame 2018 is fixedly connected with the three groups of springs 2019; the three groups of springs 2019 are fixedly connected with the extrusion plate 2020; the extrusion plate 2020 is in sliding connection with the material frame 2018; the material frame 2018 is fixedly connected with a first electric slide rail 2021; the first electric slide rail 2021 is connected with the first electric slide block 2022 in a sliding manner; the first electric slide block 2022 is rotationally connected with the tightening wheel 2023; the second straight gear 2024 is fixedly connected with the winding rod 2025; the winding rod 2025 is rotatably connected with the second electric slider 2026; the second electric sliding block 2026 is connected with the second electric sliding rail 2027 in a sliding manner; the second electric slide rail 2027 is fixedly connected to the cleaning unit.

Firstly, carbon fiber strips are stacked in a material frame 2018, a squeezing plate 2020 squeezes the carbon fiber strips under the action of a spring 2019, then a second electric slider 2026 is started to slide on a second electric slide rail 2027 supported by a third bracket 202 and a fourth bracket 203 to drive connected parts to move, the second electric slider 2024 is moved to be meshed with a first straight gear 2013, then a first electric slider 2022 is started to slide on a first electric slide rail 2021 to drive a connected tightening wheel 2023 to move for a certain distance, then a worker pulls out the end part of the carbon fiber strips on the outermost edge in the material frame 2018, the end part of the carbon fiber strips passes through the tightening wheel 2023 and is inserted into a gap of a winding rod 2025, the winding rod 2025 is provided with a gap, the width of the gap is smaller than the thickness of the carbon fiber strips, the end part of the carbon fiber strips can be clamped when the carbon fiber strips are inserted, the carbon fiber strips are pressed and are tightened after passing through the tightening wheel 2023, and can be tightly wound on the winding rod 2025, then the first electric push rod 206 is started to drive the first connecting plate 205 to move, the first connecting plate 205 drives the first rod sleeve 2028 to slide on the third transmission rod 306, the first bevel gear 204 moves along with the first rod sleeve 2028, and moves until the first bevel gear 204 is meshed with the second bevel gear 207, then the curing unit is started to drive the first rod sleeve 2028 to drive the first bevel gear 204 to rotate, the first bevel gear 204 drives the second bevel gear 207 to drive the first transmission rod 208 to rotate, the first transmission rod 208 drives the third bevel gear 209 to drive the fourth bevel gear 2010 to rotate, the fourth bevel gear 2010 drives the second transmission rod 2011 to drive the first transmission wheel 2012 and the first straight gear 2013 to rotate, the first straight gear 2013 drives the second straight gear 2024 to drive the winding rod 2025 to rotate, when the outer ring winding rod 2025 rotates, the carbon fiber strip is wound on the surface of the carbon fiber strip, and the first transmission wheel 2012 drives the second transmission wheel 2014 to drive the first lead screw 2015 to rotate, the first lead screw 2015 drives the second connecting plate 2016 to slide downwards on the first polished rod 2017 supported by the second support 201, the second connecting plate 2016 drives connected parts to move downwards, namely, the carbon fiber strips move downwards when the carbon fiber strips are wound by the winding rod 2025, finally, the winding rod 2025 can be wound in a spiral shape, the winding rod 2025 is controlled to stop rotating after winding, then a worker inserts the tail ends of the carbon fiber strips into gaps of the winding rod 2025, the second electric slider 2026 is started again to drive the spiral carbon fiber strips to move into the curing unit for curing operation, and the motor 305 is controlled to rotate reversely during moving so that the material frame 2018 moves upwards and resets; this unit has realized being the heliciform with carbon fiber strip around establishing, keeps carbon fiber strip among the winding process to keep the state of tightening for the diameter on every layer of heliciform carbon fiber strip is the same, and the interval between every layer is the same.

Referring to fig. 8-10, the curing unit includes a fifth bracket 301, a sixth bracket 302, a third electric slide rail 303, a fourth electric slide rail 304, a motor 305, a third transmission rod 306, a first spiral gear 307, a third spur gear 308, a second spiral gear 309, a fourth transmission rod 3010, a second rod sleeve 3011, a fifth bevel gear 3012, a sixth bevel gear 3013, a third connecting plate 3014, a second electric push rod 3015, a seventh bevel gear 3016, a second lead screw 3017, a fourth connecting plate 3018, a second polished rod 3019, a third electric push rod 3020, a fourth electric push rod 3021, a first clamp plate 3022, a second clamp plate 3023, a third electric slide 3024, a steeping barrel 3025, a fourth spur gear 3026, a fourth electric slide 3027, and a toasting barrel 3028; the underframe 1 is fixedly connected with a fifth bracket 301; the underframe 1 is fixedly connected with a sixth bracket 302; the underframe 1 is fixedly connected with a third electric slide rail 303; the underframe 1 is fixedly connected with a fourth electric slide rail 304; the fifth bracket 301 is fixedly connected with a motor 305; the fifth bracket 301 is fixedly connected with the first electric push rod 206; the fifth bracket 301 is rotatably connected with the third transmission rod 306; the fifth bracket 301 is rotatably connected with the fourth transmission rod 3010; the fifth bracket 301 is rotatably connected with the first transmission rod 208; the sixth bracket 302 is rotatably connected with the second lead screw 3017; the sixth bracket 302 is fixedly connected with the second polished rod 3019; the sixth bracket 302 is fixedly connected with the second electric push rod 3015; the sixth bracket 302 is rotatably connected with the fourth transmission rod 3010; the third electric slide rail 303 is connected with a third electric slide block 3024 in a sliding manner; the fourth electric slide rail 304 is connected with the fourth electric slide block 3027 in a sliding manner; a fourth electric slide rail 304 is arranged on the side edge of the third electric slide rail 303; the output shaft of the motor 305 is fixedly connected with a third transmission rod 306; the third transmission rod 306 is slidably connected with the first rod sleeve 2028; the third transmission rod 306 is fixedly connected with the third spur gear 308; the third transmission rod 306 is fixedly connected with the first spiral gear 307; the first helical gear 307 is meshed with the second helical gear 309; the second helical gear 309 is fixedly connected with the fourth transmission rod 3010; the fourth transmission rod 3010 is connected with the second rod sleeve 3011 in a sliding manner; the fourth transmission rod 3010 is fixedly connected with the cleaning unit; the fourth transmission rod 3010 is rotatably connected with the cleaning unit; the second rod sleeve 3011 is fixedly connected with the fifth bevel gear 3012; the second rod sleeve 3011 is fixedly connected with the sixth bevel gear 3013; the second rod sleeve 3011 is rotatably connected with the third connecting plate 3014; the third connecting plate 3014 is fixedly connected to the second electric push rod 3015; a fifth bevel gear 3012 is arranged on one side of the seventh bevel gear 3016; a sixth bevel gear 3013 is arranged on the other side of the seventh bevel gear 3016; the seventh bevel gear 3016 is fixedly connected to the second lead screw 3017; the second lead screw 3017 is screwed with the fourth connecting plate 3018; the fourth connecting plate 3018 is connected to the second polish rod 3019 in a sliding manner; the fourth connecting plate 3018 is fixedly connected with the third electric push rod 3020; the fourth connecting plate 3018 is fixedly connected to the fourth electric push rod 3021; the third electric push rod 3020 is fixedly connected with the first splint 3022; the fourth electric push rod 3021 is fixedly connected with the second splint 3023; a fourth spur gear 3026 is arranged below the third spur gear 308; the fourth spur gear 3026 is fixedly connected with the steeping cylinder 3025; the steeping barrel 3025 is rotatably connected with the third electric slider 3024; the fourth electric slide block 3027 is fixedly connected to the roasting barrel 3028.

The spiral carbon fiber strip is controlled to move to the position right above the steeping cylinder 3025 and stop, then the third electric slide 3024 is started to move on the third electric slide rail 303 to drive the connected parts to move, and the third electric slide rail 3026 is moved to the position where the fourth spur gear 3026 is engaged with the third spur gear 308, at this time, the steeping cylinder 3025 surrounds the winding rod 2025, the forming agent in the steeping cylinder 3025 permeates into the carbon fibers, the carbon fibers are woven, and in order to rapidly permeate into the forming agent between the warp and weft, the forming agent in the steeping cylinder 3025 flows, that is, the motor 305 supported by the fifth bracket 301 rotates to drive the third transmission rod 306 to drive the first helical gear 307, the third spur gear 308 and the first rod sleeve 2028 to rotate, the third spur gear 308 drives the fourth spur gear 3026 to rotate, the fourth spur gear 3026 drives the steeping cylinder 3025 to rotate, the forming agent in the steeping cylinder 3025 rotates to rotate and flow, and the forming agent flow impacts to accelerate the gaps between the warp and weft of the carbon fibers permeated by the forming agent, after the carbon fibers are impregnated with the forming agent, the third electric slider 3024 slides down to drive the connected components to reset, then the spiral carbon fiber strips are controlled to move right above the baking barrel 3028, the fourth electric slider 3027 starts to slide up on the fourth electric slide rail 304 to drive the connected components to move until the winding rod 2025 is positioned in the baking barrel 3028, then the baking barrel 3028 starts to dry and cure the spiral carbon fibers, after curing, the fourth electric slider 3027 starts to slide down to drive the connected components to reset, then the spiral carbon fiber strips are controlled to move between the first splint 3022 and the second splint 3023, the third electric push rod 3020 and the fourth electric push rod 3021 start to drive the first splint 3022 and the second splint 3023 to move in opposite directions to clamp the cured spiral carbon fibers, then the second electric push rod 3015 supported by the sixth support 302 starts to drive the third connecting plate 3014 to move, the third connecting plate 3014 drives the second rod sleeve 3011 to slide on the fourth transmission rod 3010, the fifth bevel gear 3012 and the sixth bevel gear 3013 move along with the second rod sleeve 3011 until the fifth bevel gear 3012 is engaged with the seventh bevel gear 3016, then the first spiral gear 307 drives the second spiral gear 309 to drive the fourth transmission rod 3010 to rotate, the fourth transmission rod 3010 drives the second rod sleeve 3011 to drive the fifth bevel gear 3012 and the sixth bevel gear 3013 to rotate, the fourth transmission rod 3010 also drives the cleaning unit to operate, the fifth bevel gear 3012 drives the seventh bevel gear 3016 to drive the second lead screw 3017 to rotate, the second lead screw 3017 drives the fourth connecting plate 3018 to slide down on the second polished rod 3019 to drive the connected parts to move, the solidified spiral carbon fiber strip is driven to be separated from the winding rod 2025, the first clamping plate 3022 and the second clamping plate 3023 are controlled to move back to loosen the clamping of the spiral carbon fiber after the separation, and the spiral carbon fiber falls into the collecting box 8 to be collected; this unit has realized solidifying the heliciform carbon fiber strip, takes off the heliciform carbon fiber strip after the solidification and is collected by collecting box 8, prevents to take place the slope at the quartz capsule.

Referring to fig. 11 to 12, the cleaning unit includes a seventh rack 401, an eighth rack 402, an eighth bevel gear 403, a ninth bevel gear 404, a fifth transmission rod 405, a fifth spur gear 406, a sixth spur gear 407, a cleaning cylinder 408, a fifth electric slider 409, a fifth electric slide 4010, a first spray nozzle 4011, and a second spray nozzle 4012; the underframe 1 is fixedly connected with a seventh bracket 401; the underframe 1 is fixedly connected with the eighth bracket 402; the underframe 1 is fixedly connected with a fifth electric slide rail 4010; the seventh bracket 401 is fixedly connected with the second sprayer 4012; the seventh bracket 401 is fixedly connected with a second electric slide rail 2027; the eighth bracket 402 is fixedly connected with a second electric slide rail 2027; the eighth bracket 402 is fixedly connected with the first nozzle 4011; the eighth bracket 402 is rotatably connected with the fifth transmission rod 405; the eighth bracket 402 is rotatably connected with the fourth transmission rod 3010; the eighth bevel gear 403 is fixedly connected with the fourth transmission rod 3010; the eighth bevel gear 403 is meshed with the ninth bevel gear 404; a ninth bevel gear 404 is fixedly connected with a fifth transmission rod 405; the fifth transmission rod 405 is fixedly connected with the fifth spur gear 406; a sixth spur gear 407 is arranged below the fifth spur gear 406; the sixth spur gear 407 is fixedly connected with the cleaning cylinder 408; the cleaning barrel 408 is rotatably connected with the fifth electric slide block 409; the fifth electric slider 409 is connected to the fifth electric slide rail 4010 in a sliding manner.

After the cured spiral carbon fiber is taken down, the winding rod 2025 is controlled to move to the position right above the cleaning barrel 408, then the fifth electric slide block 409 is started to slide upwards on the fifth electric slide rail 4010, the fifth electric slide block slides until the winding rod 2025 is positioned in the cleaning barrel 408, the sixth spur gear 407 is meshed with the fifth spur gear 406, a fourth transmission rod 3010 drives the eighth bevel gear 403 to drive the ninth bevel gear 404 to rotate, the ninth bevel gear 404 drives the fifth transmission rod 405 to drive the fifth spur gear 406 to rotate, the fifth spur gear 406 drives the sixth spur gear 407 to drive the cleaning barrel 408 to rotate, meanwhile, an external water pump is started to spray cleaning water on the winding rod 2025 through the first spray head 4011 supported by the eighth bracket 402 and the second spray head 4012 supported by the seventh bracket 401, bristles are arranged on the inner surface of the cleaning barrel 408, the bristles rotate when the cleaning barrel 408 rotates to clean the winding rod 2025, the fifth electric slide block 409 slides downwards to drive connected parts to reset after being cleaned, the winding rod 2025 is controlled to move back for resetting; this unit enables cleaning of the winding rod 2025 in preparation for the next operation.

The outlet width of the material frame 2018 can only allow one carbon fiber strip to pass through, and the surface of the outlet is smooth.

The carbon fiber strips can be conveniently tightened.

The winding rod 2025 is provided with a slit, and the width of the slit is smaller than the thickness of the carbon fiber strip.

The end part of the carbon fiber strip can be conveniently clamped when the carbon fiber strip is inserted.

The outer ring surface of the joint of the third transmission rod 306 and the first rod sleeve 2028 is provided with a straight tangent plane.

The first rod sleeve 2028 can be made to slide on and be rotated by the third transmission rod 306.

The outer ring surface of the joint of the fourth transmission rod 3010 and the second rod sleeve 3011 is provided with a straight tangent plane.

The second rod sleeve 3011 can slide on the fourth transmission rod 3010 and can be driven to rotate by the fourth transmission rod 3010.

The opposite surfaces of the first clamping plate 3022 and the second clamping plate 3023 are both provided with arc grooves.

Can conveniently clamp the spiral carbon fiber.

Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.

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