阅读说明：本技术 一种基于立式倾斜锻造的转向节成型工艺 (Steering knuckle forming process based on vertical inclined forging ) 是由 徐勇 刘波 陈远田 陈亘学 于 2021-08-31 设计创作，主要内容包括：本发明公开了一种基于立式倾斜锻造的转向节成型工艺,包括锻造机和智能锻造系统,所述锻造机包括锻造台,所述锻造台下方固定安装有伸缩腔,所述伸缩腔具有伸缩功能,所述锻造台具有伸缩功能,所述锻造台上方固定安装有成型机构,所述成型机构前侧与锻造机滑动连接,所述成型机构用于对零部件进行成型工作,所述成型机构底部固定安装有模具连接器,所述模具连接器内壁具有扫描功能且用于自动选择合适的对接口与模具对接,所述成型机构左侧固定安装有控制中心,所述智能锻造系统分别与控制中心、模具连接器和模具连接器内壁、伸缩腔电连接,本发明,具有可智能化锻造和锻造效果好的特点。(The invention discloses a steering knuckle molding process based on vertical inclined forging, which comprises a forging machine and an intelligent forging system, the forging machine comprises a forging table, a telescopic cavity is fixedly arranged below the forging table, the telescopic cavity has a telescopic function, the forging table has a telescopic function, a forming mechanism is fixedly arranged above the forging table, the front side of the forming mechanism is connected with a forging machine in a sliding way, the forming mechanism is used for forming parts, the bottom of the forming mechanism is fixedly provided with a mould connector, the inner wall of the mould connector has a scanning function and is used for automatically selecting a proper butt joint port to be butted with the mould, the intelligent forging mechanism is characterized in that a control center is fixedly installed on the left side of the forming mechanism, and the intelligent forging system is electrically connected with the control center, the die connector, the inner wall of the die connector and the telescopic cavity respectively.)

1. The utility model provides a knuckle forming technology based on vertical slope is forged, forges the system including forging machine (1) and intelligence, its characterized in that: forging machine (1) is including forging platform (2), forge platform (2) below fixed mounting have flexible chamber (4), flexible chamber (4) have flexible function, forge platform (2) and have flexible function, forge platform (2) top fixed mounting have forming mechanism (3), forming mechanism (3) front side and forging machine (1) sliding connection, forming mechanism (3) are used for carrying out shaping work to the spare part, forming mechanism (3) bottom fixed mounting has mould connector (5), mould connector (5) inner wall has the scanning function and is used for the suitable interface of automatic selection and mould butt joint, mould connector (5) below fixed mounting has last mould (15), forming mechanism (3) left side fixed mounting has control center (6), intelligence forging system respectively with control center (6), The mould connector (5) is electrically connected with the inner wall of the mould connector (5) and the telescopic cavity (4).

2. The steering knuckle forming process based on vertical inclined forging is characterized in that: forge platform (2) top sliding connection has rolling ball (7), the equal fixedly connected with motor (8) in both sides around rolling ball (7), motor (8) with forge platform (2) upper surface fixed connection, rolling ball (7) top fixed mounting has lower mould (9), the equal fixed mounting in both sides has cylinder (14) around lower mould (9), cylinder (14) top fixed mounting has air pump (10), air pump (10) and outside air supply pipe connection, the inboard pipe connection of air pump (10) has flexible pipe (11), flexible pipe (11) inner fixed mounting has grip block (12), two be used for placing spare part between grip block (12), spare part includes knuckle (13), the intelligence forges the system and is connected with motor (8), air pump (10) electricity respectively.

3. The steering knuckle forming process based on vertical inclined forging is characterized in that: the intelligent forging system comprises a scanning module, an auxiliary module, an information transmission module, an information receiving module and a control module, wherein the scanning module is respectively and electrically connected with the auxiliary module and the inner wall of a die connector (5), the judging module is respectively and electrically connected with the scanning module and the information transmission module, the information transmission module is electrically connected with the information receiving module, the information receiving module is electrically connected with the control module, and the control module is respectively and electrically connected with the die connector (5) and a motor (8);

the appearance of the steering knuckle (13) and the data of driving each structure to operate correspondingly are stored in the scanning module, the parts are scanned through the inner wall of the mold connector (5) to obtain the appearance of the parts, the appearance of the parts is compared with the data stored in the scanning module to select the data of driving each structure to operate, the auxiliary module is used for performing auxiliary work on the processed parts, the information transmission module is used for performing information transmission on the data of driving each structure to operate selectively, the information receiving module is used for receiving the data, the control module is used for controlling the mold connector (5) and the motor (8) according to the data, and the mold connector (5) is driven to select a proper butt joint and drive the motor (8) to enable the rotating ball (7) to rotate by a proper angle.

4. The steering knuckle forming process based on vertical inclined forging is characterized in that: the auxiliary module comprises a data receiving module, an instruction editing module, an instruction receiving module and a driving module, wherein the data receiving module is electrically connected with the scanning module. The instruction editing module is electrically connected with the data receiving module, and the instruction receiving module is electrically connected with the instruction editing module. The instruction receiving module is electrically connected with the driving module, and the driving module is respectively electrically connected with the air pump (10) and the telescopic cavity (4);

the data receiving module is used for receiving data which are selected after scanning and drive each structure to operate, the instruction editing module is used for carrying out instruction editing work according to the received data and transmitting an edited instruction, the instruction receiving module is used for receiving the transmitted instruction, the driving module is used for controlling the air pump (10) according to the received instruction, controlling the clamping force of the air pump (10) on the steering knuckle (13), controlling the clamping time and simultaneously calculating and controlling the distance of the telescopic cavity (4) after returning.

5. The steering knuckle forming process based on vertical inclined forging is characterized in that: the intelligent forging system comprises the following operation steps:

s1, placing the parts to be molded on the lower die (9) by an operator, driving an external power supply to be turned on, electrically driving the control center (6) to operate, and driving the intelligent forging system to operate by the control center (6);

s2, the scanning module scans the appearance of the part through the inner wall of the mould connector (5), judges the data of driving each structure to operate corresponding to the knuckle (13) of the part, compares the data with the scanned appearance of the part, selects the data of driving each structure to operate, and scans the position where the part is placed;

s3, inputting the selected data into an information transmission module through electric transmission, transmitting the data into an information receiving module by the information transmission module, and transmitting the data into a control module by the information receiving module;

s4, the control module controls the mould connector (5) according to the data to enable the mould connector (5) to select a proper butt joint port, and an operator butt joints the mould with the butt joint port;

s5, controlling the motor (8) by the control module according to the data, controlling the running of the rotating ball (7) by the motor (8) through electric drive, controlling the inclination angle of the lower die (9) by the rotating ball (7) so as to select a proper part placing angle, enabling the position of the steering knuckle (13) to be deviated under the influence of gravity after the lower die (9) is inclined, and scanning the deviation amount of the steering knuckle (13) by the scanning module;

s6, the data receiving module in the auxiliary module receives the scanned selected structure operation data, and the data receiving module transmits the received data to the instruction editing module;

s7, the instruction editing module edits the instruction according to the data and transmits the edited instruction to the instruction receiving module, and the instruction receiving module transmits the data to the driving module;

s8, the positions of the steering knuckles (13) on the lower die (9) are different, and the positions of the steering knuckles (13) deviate, at this time, the driving module controls the air cylinder (14) according to the positions of the parts scanned by the scanning module, so that the position of the air pump (10) is driven to be adjusted, and the position of the clamping plate (12) is driven to be changed;

s9, the driving module controls the air pump (10) according to the instruction, controls the amount of air input into the telescopic pipe (11) by the air pump (10), controls the telescopic pipe (11) to extend out, drives the clamping plate (12) to clamp the parts, and controls the clamping force of the parts according to the position offset of the steering knuckle (13);

s10, the driving module calculates according to the instruction, the sizes of the steering knuckles (13) are different, the calculation is carried out according to the sizes, the retreating distance of the driving telescopic cavity (4) is less when the processed steering knuckle (13) is smaller, and the retreating distance of the driving telescopic cavity (4) is larger when the processed steering knuckle (13) is larger;

and S11, repeating S2 to S10, and continuing to process, wherein if the processing needs to be stopped, the control center (6) is driven by an external power supply to stop operation, so that the intelligent forging system stops operating, and the processing operation stops.

6. The steering knuckle forming process based on vertical inclined forging is characterized in that: in S1 to S4, spare part through the scanning judges knuckle (13) to select suitable each part operational data, advance the control module with data transmission in, by the operation of control module drive mould connector (5), select the interface of the required mould of this spare part, make the mould butt joint more intelligent, the operating personnel of being convenient for installs the mould fast, accelerated forging efficiency.

7. The steering knuckle forming process based on vertical inclined forging is characterized in that: in the S5, the motor (8) is controlled through the control module, so that the rotating ball (7) starts to rotate, the lower die (9) is driven to incline, the inclination angle of the part is changed, the forging angle of the steering knuckle (13) is different, the angle of the part is adjusted to improve the forging precision, the weight of the left side of the steering knuckle (13) is heavy, the position of the steering knuckle is easy to deviate on the lower die (9), and the deviation distance of the steering knuckle (13) is judged by the scanning module.

8. The steering knuckle forming process based on vertical inclined forging is characterized in that: s6 to S8, through placing the position to the part and scanning, carry out the electricity drive to cylinder (14) again, make cylinder (14) operation, the position that drives air pump (10) changes, the position of grip block (12) also changes, and knuckle (13) offset is great, the skew distance of judging according to the scanning module, make operating personnel no matter place which position on lower mould (9) with the part, can both accurately fix the part, and the efficiency of processing is improved, and prevent that grip block (12) from pressing from both sides the wrong position and leading to the part to damage.

9. The steering knuckle forming process based on vertical inclined forging is characterized in that: in S9, through controlling air pump (10), make flexible pipe (11) extension, drive grip block (12) and carry out the centre gripping fixed to the part, and control air pump (10) and pour into the gas volume in flexible pipe (11) into, thereby control grip block (12) to the centre gripping dynamics of part, avoid the part to be warp by the centre gripping and lead to the quality to go wrong, and it is more to knuckle (13) offset distance, according to the offset distance that scanning module judged, select suitable centre gripping dynamics, avoid knuckle (13) to drop and lead to the damage.

10. The steering knuckle forming process based on vertical inclined forging is characterized in that: in S10, in order to prevent the parts damaged due to the fact that the retraction distance of the telescopic cavity (4) is consistent after machining is finished, the parts are inconvenient to take by an operator, the problem is solved through the following formula:

L_{extension arm}＝(S_Zero*l_{Is a system})²+L_{Decrease in the thickness of the steel}；

In the formula, L_{Extension arm}The distance for retracting the telescopic cavity (4), S_ZeroIs the size of the volume of the part, /)_{Is a system}Is the distance of the retraction cavity (4) corresponding to the part under one volume unit, L_{Decrease in the thickness of the steel}For flexible chamber (4) inside friction lead to apart from the distance loss value that takes place the loss, when spare part is big more, then flexible chamber (4) return distance is more, increase the return distance to great spare part, collide with forming mechanism (3) when avoiding processing the spare part of taking after accomplishing and lead to the spare part to damage, and reduce the return distance to less spare part, accelerate when being convenient for to take next processing flexible chamber (4) to the speed of assigned position, improve production efficiency.

Technical Field

The invention relates to the technical field of steering knuckle forming, in particular to a steering knuckle forming process based on vertical inclined forging.

Background

The steering knuckle is also called as a cleat, is one of important parts in an automobile steering axle, and can enable an automobile to stably run and sensitively transmit the running direction. The steering knuckle is used for transmitting and bearing the front load of the automobile, supporting and driving the front wheel to rotate around the main pin so as to steer the automobile.

The existing forging forming process can not carry out intelligent forging according to the difference of the sizes of the steering knuckles when the steering knuckles are forged, thereby affecting the forging quality, and can not effectively improve the forging effect, so that the quality of forged finished products can not be guaranteed. Therefore, it is necessary to design a steering knuckle forming process based on vertical inclined forging, which can intelligently forge and has good forging effect.

Disclosure of Invention

The invention aims to provide a steering knuckle forming process based on vertical inclined forging, so as to solve the problems in the background technology.

In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a knuckle forming technology based on vertical slope is forged, forges the system including forging machine and intelligence, its characterized in that: forging machine is including forging the platform, it has flexible chamber to forge platform below fixed mounting, flexible chamber has flexible function, it has flexible function to forge the platform, it has forming mechanism to forge bench side fixed mounting, forming mechanism front side and forging machine sliding connection, forming mechanism is used for carrying out shaping work to the spare part, forming mechanism bottom fixed mounting has the mould connector, mould connector inner wall has scanning function and is used for the suitable butt joint of automatic selection and mould butt joint, mould connector below fixed mounting has the mould, forming mechanism left side fixed mounting has control center, intelligence forging system is connected with control center, mould connector and mould connector inner wall, flexible chamber electricity respectively.

According to the technical scheme, forge bench side sliding connection and have the rolling ball, the equal fixedly connected with motor in both sides around the rolling ball, motor and forging bench fixed surface are connected, rolling ball top fixed mounting has the lower mould, the equal fixed mounting in both sides has the cylinder around the lower mould, cylinder top fixed mounting has the air pump, the air pump is connected with outside air supply pipe, the inboard pipe connection of air pump has flexible pipe, flexible intraductal fixed mounting has the grip block, two be used for placing spare part between the grip block, spare part includes the knuckle, intelligent forging system is connected with motor, air pump electricity respectively.

According to the technical scheme, the intelligent forging system comprises a scanning module, an auxiliary module, an information transmission module, an information receiving module and a control module, wherein the scanning module is respectively and electrically connected with the auxiliary module and the inner wall of a mold connector;

the appearance of the steering knuckle and the data of driving each structure operation that corresponds are stored to scanning module inside, scan through the mould connector inner wall to spare part and obtain the appearance of spare part to compare with the data of inside storage and select the data of driving each structure operation, the auxiliary module is used for carrying out auxiliary work to the spare part of processing, information transmission module is used for carrying out information transmission with the data of selecting driving each structure operation, information receiving module is used for receiving data, control module is used for controlling mould connector and motor according to this data, drives the mould connector and selects suitable interface and drive motor and make the rolling ball rotate suitable angle.

According to the technical scheme, the auxiliary module comprises a data receiving module, an instruction editing module, an instruction receiving module and a driving module, wherein the data receiving module is electrically connected with the scanning module. The instruction editing module is electrically connected with the data receiving module, and the instruction receiving module is electrically connected with the instruction editing module. The instruction receiving module is electrically connected with the driving module, and the driving module is respectively electrically connected with the air pump and the telescopic cavity;

the data receiving module is used for receiving data which are selected after scanning and drive each structure to operate, the instruction editing module is used for carrying out instruction editing work according to the received data and transmitting an edited instruction, the instruction receiving module is used for receiving the transmitted instruction, the driving module is used for controlling the air pump according to the received instruction, controlling the clamping force of the air pump on the steering knuckle, controlling the clamping time and simultaneously calculating and controlling the distance between the telescopic cavity and the telescopic cavity after returning.

According to the technical scheme, the intelligent forging system comprises the following operation steps:

s1, placing the parts to be molded on the lower die by an operator, driving an external power supply to be turned on, electrically driving a control center to operate, and driving the intelligent forging system to operate by the control center;

s2, the scanning module scans the appearance of the part through the inner wall of the mould connector, judges the data of driving each structure to operate corresponding to the knuckle of the part, compares the data with the scanned appearance of the part, selects the data of driving each structure to operate, and scans the position where the part is placed;

s3, inputting the selected data into an information transmission module through electric transmission, transmitting the data into an information receiving module by the information transmission module, and transmitting the data into a control module by the information receiving module;

s4, the control module controls the mould connector according to the data to enable the mould connector to select a proper butt joint port, and an operator butt joints the mould with the butt joint port;

s5, controlling the motor by the control module according to the data, controlling the running of the rotating ball by the motor through electric drive, controlling the inclination angle of the lower die by the rotating ball so as to select a proper part placing angle, enabling the position of the steering knuckle to deviate under the influence of gravity after the lower die is inclined, and scanning the deviation amount of the steering knuckle by the scanning module;

s6, the data receiving module in the auxiliary module receives the scanned selected structure operation data, and the data receiving module transmits the received data to the instruction editing module;

s7, the instruction editing module edits the instruction according to the data and transmits the edited instruction to the instruction receiving module, and the instruction receiving module transmits the data to the driving module;

s8, the positions of the steering knuckles on the lower die are different, the positions of the steering knuckles are deviated, and the driving module controls the air cylinder according to the positions of the parts scanned by the scanning module, so that the position of the air pump is driven to be adjusted, and the position of the clamping plate is driven to be changed;

s9, the driving module controls the air pump according to the instruction, controls the amount of air input into the telescopic pipe by the air pump, controls the telescopic pipe to extend out, drives the clamping plate to clamp the parts, controls the clamping force of the parts, and controls the clamping force of the parts according to the offset of the position of the steering knuckle;

s10, the driving module calculates according to the instruction, the sizes of the steering knuckles are different, the calculation is carried out according to the sizes, the retreating distance of the driving telescopic cavity is smaller when the processed steering knuckle is smaller, and the retreating distance of the driving telescopic cavity is larger when the processed steering knuckle is larger;

and S11, repeating S2 to S10, and continuing to process, wherein if the processing needs to be stopped, the control center is driven by an external power supply to stop operation, so that the intelligent forging system stops operating, and the processing operation stops.

According to the technical scheme, in S1-S4, the steering knuckle is judged through scanned parts, proper operation data of each part are selected, the data are transmitted into the control module, the control module drives the die connector to operate, the interface of the die required by the parts is selected, the die is enabled to be more intelligent in butt joint, operators can install the die quickly, and forging efficiency is accelerated.

According to the technical scheme, in the S5, the motor is controlled through the control module, so that the rotating ball starts to rotate, the lower die is driven to incline, the inclination angle of the part is changed, the forging angle of the steering knuckle is different, the forging precision is improved by adjusting the angle of the part, the left side of the steering knuckle is heavy, the position of the steering knuckle is easy to deviate on the lower die, and the deviation distance of the steering knuckle is judged by the scanning module.

According to above-mentioned technical scheme, in S6 to S8, place the position through placing the spare part and scan, carry out the electric drive to the cylinder again, make the cylinder operation, the position that drives the air pump changes, the position of grip block also changes, and knuckle offset is great, according to the skew distance that scanning module judged, make operating personnel no matter place spare part in which position on the lower mould, can both accurately fix the spare part, and improve machining efficiency, and prevent that the grip block from pressing from both sides wrong position and leading to spare part to damage.

According to above-mentioned technical scheme, in S9, through controlling the air pump, make flexible pipe extension, drive the grip block and carry out the centre gripping to the spare part fixed to control the air pump and pour into the intraductal gas volume of flexible, thereby control the grip block to the centre gripping dynamics of spare part, avoid the spare part to be warp by the centre gripping and lead to the quality to go wrong, and it is more to knuckle offset distance, according to the offset distance that scanning module judged, select suitable centre gripping dynamics, avoid the knuckle to drop and lead to damaging.

According to the technical scheme, in the step S10, in order to prevent the parts from being damaged due to the fact that the retraction distance of the telescopic cavity is consistent after machining, the parts are inconvenient to take by an operator, the problem is solved through the following formula:

L_{extension arm}＝(S_Zero*l_{Is a system})²+L_{Decrease in the thickness of the steel}；

In the formula, L_{Extension arm}The distance for retracting the telescopic cavity, S_ZeroIs the size of the volume of the part, /)_{Is a system}Is the distance of retraction of the telescopic cavity corresponding to the part under one volume unit, L_{Decrease in the thickness of the steel}The distance loss value of the distance loss caused by the friction in the telescopic cavity is larger, the retraction distance of the telescopic cavity is larger when the parts are larger, the retraction distance is increased for the larger parts, and the processing is avoidedThe part damage is caused by collision with the forming mechanism when the part is taken after the part is taken, the return distance is reduced for the smaller part, the speed of the telescopic cavity to the specified position in next processing is accelerated while the part is taken conveniently, and the production efficiency is improved.

Compared with the prior art, the invention has the following beneficial effects: according to the invention, by arranging the intelligent forging system, the appearance of the part is scanned through the inner wall of the die connector, at the moment, the telescopic cavity is driven by the intelligent forging system, the position of the forging platform is controlled by the telescopic cavity, so that the position of the part is adjusted, and the intelligent forging system controls the forming mechanism to perform forming operation on the part through electric drive.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the placement of the components of the present invention;

FIG. 3 is a schematic view of the knuckle structure of the present invention;

FIG. 4 is a schematic flow chart of the operation of the system of the present invention;

in the figure: 1. a forging machine; 2. a forging station; 3. a molding mechanism; 4. a telescoping chamber; 5. a mold connector; 6. a control center; 7. rotating the ball; 8. a motor; 9. a lower die; 10. an air pump; 11. a telescopic pipe; 12. a clamping plate; 13. a knuckle; 14. a cylinder; 15. and (5) an upper die.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides the following technical solutions: a steering knuckle forming process based on vertical inclined forging comprises a forging machine 1 and an intelligent forging system, wherein the forging machine 1 comprises a forging table 2, a telescopic cavity 4 is fixedly arranged below the forging table 2, the telescopic cavity 4 has a telescopic function, the forging table 2 has a telescopic function, a forming mechanism 3 is fixedly arranged above the forging table, the front side of the forming mechanism 3 is in sliding connection with the forging machine 1, the forming mechanism 3 is used for forming parts, a mold connector 5 is fixedly arranged at the bottom of the forming mechanism 3, the inner wall of the mold connector 5 has a scanning function and is used for automatically selecting a proper butt joint to be in butt joint with a mold, an upper mold 15 is fixedly arranged below the mold connector 5, a control center 6 is fixedly arranged at the left side of the forming mechanism 3, the intelligent forging system is respectively electrically connected with the control center 6, the mold connector 5, the inner wall of the mold connector 5 and the telescopic cavity 4, an operator places parts to be molded on a forging platform 2, the control center 6 is driven to operate by an external power supply, the control center 6 controls the operation of an intelligent forging system through electric drive, intelligent forging equipment drives a die connector 5 and a telescopic cavity 4 to operate through electric drive, the die connector 5 automatically selects a butt joint port after operation, the operator can conveniently butt joint an upper die 15 with the die connector 5, the shapes of the parts are scanned through the inner wall of the die connector 5, at the same time, the telescopic cavity 4 is driven through the intelligent forging system, the position of the forging platform 2 is controlled by the telescopic cavity 4, the positions of the parts are adjusted, the intelligent forging system controls the molding mechanism 3 to mold the parts through electric drive, the molding mechanism 3 is connected with a forging machine 1 in a sliding mode and controls the molding mechanism 3 to move up and down and left and right through electric drive, thereby controlling the upper die 15 of the die to move up, down, left and right;

a rotary ball 7 is connected above the forging platform 2 in a sliding manner, motors 8 are fixedly connected to the front side and the rear side of the rotary ball 7, the motors 8 are fixedly connected with the upper surface of the forging platform 2, a lower die 9 is fixedly arranged above the rotary ball 7, air cylinders 14 are fixedly arranged on the front side and the rear side of the lower die 9, an air pump 10 is fixedly arranged above the air cylinders 14, the air pump 10 is connected with an external air source pipeline, an extension pipe 11 is connected with the inner side pipeline of the air pump 10, clamping plates 12 are fixedly arranged at the inner end of the extension pipe 11, parts are arranged between the two clamping plates 12 and comprise steering knuckles 13, the intelligent forging system is respectively electrically connected with the motors 8 and the air pumps 10, through the steps, the intelligent forging system operates, the operation of the air cylinders 14 is controlled through electric drive, the air pumps 10 are driven to move left and right, the position of the rotation balls is changed, the position of the extension pipe 11 is driven to be changed, and the position of the clamping plates 12 is changed, the air pump 10 operates, the air pump 10 pumps external air in and then injects the external air into the extension tube 11 through a pipeline, the extension tube 11 is filled with air and then extends to drive the clamping plate 12 to move inwards until the steering knuckle 13 is clamped and fixed, the motor 8 operates through electric drive control, the motor 15 rotates after the motor 8 is electrified to drive the rotating ball 7 to rotate, the rotating ball 7 drives the lower die 9 to rotate, and the lower die 9 drives the steering knuckle 13 to incline by a certain angle to adjust the processing angle;

the intelligent forging system comprises a scanning module, an auxiliary module, an information transmission module, an information receiving module and a control module, wherein the scanning module is respectively and electrically connected with the auxiliary module and the inner wall of the die connector 5, the judgment module is respectively and electrically connected with the scanning module and the information transmission module, the information transmission module is electrically connected with the information receiving module, the information receiving module is electrically connected with the control module, and the control module is respectively and electrically connected with the die connector 5 and the motor 8;

the scanning module stores the appearance of the steering knuckle 13 and the corresponding data for driving the structures to operate, the parts are scanned through the inner wall of the mold connector 5 to obtain the appearance of the parts, the appearance of the parts is compared with the data stored in the scanning module to select the data for driving the structures to operate, the auxiliary module is used for performing auxiliary work on the processed parts, the information transmission module is used for performing information transmission on the data for selectively driving the structures to operate, the information receiving module is used for receiving the data, the control module is used for controlling the mold connector 5 and the motor 8 according to the data, and the mold connector 5 is driven to select a proper butt joint and drive the motor 8 to enable the rotating ball 7 to rotate by a proper angle;

the auxiliary module comprises a data receiving module, an instruction editing module, an instruction receiving module and a driving module, wherein the data receiving module is electrically connected with the scanning module. The instruction editing module is electrically connected with the data receiving module, and the instruction receiving module is electrically connected with the instruction editing module. The instruction receiving module is electrically connected with the driving module, and the driving module is respectively electrically connected with the air pump 10 and the telescopic cavity 4;

the data receiving module is used for receiving data which is selected after scanning and drives each structure to operate, the instruction editing module is used for performing instruction editing work according to the received data and transmitting an edited instruction, the instruction receiving module is used for receiving the transmitted instruction, the driving module is used for controlling the air pump 10 according to the received instruction, controlling the clamping force of the air pump 10 on the steering knuckle 13, controlling the clamping time and calculating and controlling the distance after the telescopic cavity 4 retreats;

the intelligent forging system comprises the following operation steps:

s1, placing the parts to be molded on the lower die 9 by an operator, driving an external power supply to be turned on, electrically driving the control center 6 to operate, and driving the intelligent forging system to operate by the control center 6;

s2, the scanning module scans the appearance of the part through the inner wall of the mould connector 5, judges the data of driving each structure to operate corresponding to the knuckle 13 of the part, compares the data with the scanned appearance of the part, selects the data of driving each structure to operate, and scans the position where the part is placed;

s3, inputting the selected data into an information transmission module through electric transmission, transmitting the data into an information receiving module by the information transmission module, and transmitting the data into a control module by the information receiving module;

s4, the control module controls the mould connector 5 according to the data to enable the mould connector 5 to select a proper butt joint port, and an operator butt joints the mould with the butt joint port;

s5, the control module controls the motor 8 according to the data, the motor 8 electrically drives the rotating ball 7 to operate, the rotating ball 7 controls the inclination angle of the lower die 9, so that a proper part placing angle is selected, after the lower die 9 is inclined, the position of the steering knuckle 13 is influenced by gravity to deviate, and the scanning module scans the deviation amount of the steering knuckle 13;

s6, the data receiving module in the auxiliary module receives the scanned selected structure operation data, and the data receiving module transmits the received data to the instruction editing module;

s7, the instruction editing module edits the instruction according to the data and transmits the edited instruction to the instruction receiving module, and the instruction receiving module transmits the data to the driving module;

s8, the positions of the steering knuckles 13 on the lower die 9 are different, and the positions of the steering knuckles 13 deviate, at this time, the driving module controls the air cylinder 14 according to the positions of the parts scanned by the scanning module, so as to drive the position of the air pump 10 to be adjusted, and drive the position of the clamping plate 12 to be changed;

s9, the driving module controls the air pump 10 according to the instruction, controls the amount of air input into the telescopic pipe 11 by the air pump 10, controls the telescopic pipe 11 to extend out, drives the clamping plate 12 to clamp the parts, controls the clamping force of the parts, and controls the clamping force of the parts according to the offset amount of the steering knuckle 13;

s10, the driving module calculates according to the instruction, the sizes of the steering knuckles 13 are different, the calculation is carried out according to the sizes, the retreating distance of the telescopic cavity 4 is smaller when the processed steering knuckle 13 is smaller, and the retreating distance of the telescopic cavity 4 is larger when the processed steering knuckle 4 is larger;

s11, repeating S2 to S10, and continuing to process, wherein if the processing needs to be stopped, the control center 6 is driven by an external power supply to stop operation, so that the intelligent forging system stops operating, and the processing operation stops;

in S1-S4, the steering knuckle 13 is judged through scanned parts, proper operation data of each part are selected, the data are transmitted into a control module, the control module drives the die connector 5 to operate, and the butt joint port of the die required by the part is selected, so that the die is more intelligently butted, operators can rapidly install the die conveniently, and forging efficiency is improved;

in the step S5, the control module controls the motor 8, so that the rotating ball 7 starts to rotate, the lower die 9 is driven to tilt, the tilt angle of the component is changed, the forging angle of the knuckle 13 is different, the angle of the component is adjusted to improve the forging precision, the weight on the left side of the knuckle 13 is heavy, the position on the lower die 9 is easy to shift, and the scanning module determines the shift distance of the knuckle 13;

in the steps S6 to S8, the placement position of the part is scanned, the air cylinder 14 is electrically driven, the air cylinder 14 runs to drive the air pump 10 to change, the position of the clamping plate 12 also changes, the position of the steering knuckle 13 deviates greatly, and the deviation distance is judged by the scanning module, so that an operator can accurately fix the part no matter where the part is placed on the lower die 9, the processing efficiency is improved, and the part is prevented from being damaged due to the fact that the clamping plate 12 clamps wrong positions;

in the step S9, the air pump 10 is controlled to extend the telescopic tube 11, so as to drive the holding plate 12 to hold and fix the parts, and to control the amount of gas injected into the telescopic tube 11 by the air pump 10, thereby controlling the holding force of the holding plate 12 to the parts, avoiding the quality problem caused by the holding deformation of the parts, and selecting an appropriate holding force according to the offset distance determined by the scanning module, so as to avoid the damage caused by the dropping of the knuckle 13, in view of the large offset distance of the knuckle 13;

in the step S10, in order to prevent the parts damaged due to the inconvenience of taking caused by the consistent retraction distance of the telescopic cavity 4 after the machining, the following formula is used to solve the problem:

L_{extension arm}＝(S_Zero*l_{Is a system})²+L_{Decrease in the thickness of the steel}；

In the formula, L_{Extension arm}The distance for retracting the bellows 4, S_ZeroIs the size of the volume of the part, /)_{Is a system}Is the distance, L, by which the telescopic cavity 4 corresponding to the part is retracted in one volume unit_{Decrease in the thickness of the steel}The distance loss value of the distance loss caused by the internal friction of the telescopic cavity 4 is larger, the retraction distance of the telescopic cavity 4 is larger when the parts are larger, the retraction distance is increased for the larger parts, the damage of the parts caused by the collision of the parts taken after the parts are processed and the forming mechanism 3 is avoided, andthe retracting distance is reduced for smaller parts, the telescopic cavity 4 is accelerated to the specified position when the parts are taken conveniently, and the production efficiency is improved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.