Preparation method of ceramic solid wood floor and ceramic solid wood floor prepared by same

文档序号:1882377 发布日期:2021-11-26 浏览:15次 中文

阅读说明:本技术 一种瓷化实木地板的制备方法及其制备的瓷化实木地板 (Preparation method of ceramic solid wood floor and ceramic solid wood floor prepared by same ) 是由 周祖全 钟保民 罗强 曹伯兴 徐瑜 于 2021-08-09 设计创作,主要内容包括:本发明公开了一种瓷化实木地板的制备方法及其制备的瓷化实木地板,瓷化实木地板的制备方法,包括以下步骤:(1)制备瓷化耐磨涂料;其中,所述瓷化耐磨涂料的原料包括耐磨填料和基体涂料,所述耐磨填料的原料包括熔块粉和三氧化二铝;(2)将实木基材进行烘干和碳化处理,得到碳化实木基材;(3)在所述碳化实木基材的表面布施瓷化耐磨涂料,并形成瓷化耐磨涂料层,得到瓷化实木地板。本发明的通过对实木基材进行改性处理,并在实木基材的表面布施瓷化耐磨涂料,使得所制备的瓷化实木地板具有较强的耐磨性、硬度和玻璃质感,且实木基材的形变反应小,可解决现有实木地板耐磨性差、硬度低和实木基材易变形的问题。(The invention discloses a preparation method of a ceramic solid wood floor and the ceramic solid wood floor prepared by the same, wherein the preparation method of the ceramic solid wood floor comprises the following steps: (1) preparing a vitrified wear-resistant coating; the vitrified wear-resistant coating comprises wear-resistant filler and matrix coating, wherein the wear-resistant filler comprises frit powder and aluminum oxide; (2) drying and carbonizing the solid wood base material to obtain a carbonized solid wood base material; (3) and (3) distributing a ceramic wear-resistant coating on the surface of the carbonized solid wood substrate, and forming a ceramic wear-resistant coating layer to obtain the ceramic solid wood floor. According to the invention, the solid wood base material is modified, and the ceramic wear-resistant coating is distributed on the surface of the solid wood base material, so that the prepared ceramic solid wood floor has stronger wear resistance, hardness and glass texture, the deformation reaction of the solid wood base material is small, and the problems of poor wear resistance, low hardness and easy deformation of the solid wood base material of the existing solid wood floor can be solved.)

1. The preparation method of the ceramic solid wood floor is characterized by comprising the following steps:

(1) preparing a vitrified wear-resistant coating; the vitrified wear-resistant coating comprises wear-resistant filler and matrix coating, wherein the wear-resistant filler comprises frit powder and aluminum oxide;

(2) drying and carbonizing the solid wood base material to obtain a carbonized solid wood base material;

(3) and (3) distributing a ceramic wear-resistant coating on the surface of the carbonized solid wood substrate, and forming a ceramic wear-resistant coating layer to obtain the ceramic solid wood floor.

2. The method for preparing the vitrified solid wood floor according to the claim 1, wherein the step (1) is that the abrasion resistant filler accounts for 5 to 20 percent of the matrix coating by weight percent in the vitrified abrasion resistant coating;

in the wear-resistant filler, the weight ratio of the clinker powder to the aluminum oxide is (1.8-2.2) to (0.9-1.1).

3. The method for preparing a ceramic solid wood floor as claimed in claim 1, wherein the base coating comprises 55-65 parts by weight of silicon resin, 25-35 parts by weight of isopropyl alcohol, 2-6 parts by weight of silica sol, 6-12 parts by weight of cross-linking agent, 0.1-0.4 part by weight of defoaming agent, 0.2-0.5 part by weight of leveling agent and 0.1-0.4 part by weight of dispersing agent.

4. The method for preparing the porcelain solid wood floor as claimed in claim 1, wherein the raw materials of the clinker powder comprise, by weight, 45-65 parts of quartz, 6-12 parts of calcite, 10-18 parts of albite, 6-12 parts of spodumene, 1-5 parts of zinc oxide, 5-12 parts of barium carbonate and 1-3 parts of borax.

5. The method for preparing the porcelain solid wood floor as claimed in claim 1, wherein the drying treatment of the solid wood substrate in the step (2) is carried out by the following steps: and drying the solid wood base material for 22-26 hours at the temperature of 55-65 ℃ to obtain the solid wood base material with the water content of 14-16%.

6. The method for preparing the porcelain solid wood floor as claimed in claim 5, wherein in the step (2), the dried solid wood substrate is carbonized, and the carbonization comprises the following steps:

a: placing the dried solid wood base material in a normal-temperature environment, gradually increasing the temperature to 43-47 ℃, and consuming 1.5-2.5 days in the process;

b: c, preserving the heat of the solid wood base material obtained in the step A for 10-12 days at the temperature of 43-47 ℃;

c: and D, gradually cooling the solid wood substrate obtained in the step A from 43-47 ℃ to normal temperature, wherein the process takes 1.5-2.5 days, and obtaining the carbonized solid wood substrate with the water content of 9-11%.

7. The method for preparing the vitrified solid wood floor according to claim 1, wherein the ratio of the particle size of the wear-resistant filler to the thickness of the vitrified wear-resistant coating layer is 0.5 to 0.8.

8. The method for preparing a glazed solid wood floor as claimed in claim 1, wherein in the step (3), before applying the glazed wear-resistant coating on the surface of the carbonized solid wood substrate, the surface of the carbonized solid wood substrate is adhered with a solid wood skin, and the surface of the solid wood skin is coated with a primer, and the glazed wear-resistant coating is applied on the surface of the primer;

the primer is UV paint or PU paint.

9. The method for preparing the vitrified solid wood floor according to the claim 1, wherein the preparation method of the vitrified wear resistant coating in the step (1) is as follows:

firing the frit, wherein the temperature curve of the frit during firing is 1-2 h when the temperature is increased to 1500 ℃, the temperature is kept at 1500 ℃ for 0.5-1.5 h, and the frit powder is obtained by grinding after firing;

weighing and uniformly mixing the clinker powder, the aluminum oxide and the matrix coating according to the formula, and dispersing for 20-40 min by using a high-speed dispersion machine under the condition that the revolution is 1500r/min to obtain the vitrified wear-resistant coating.

10. A ceramic solid wood floor, which is prepared by the preparation method of the ceramic solid wood floor as claimed in any one of claims 1 to 9, and comprises a carbonized solid wood substrate layer, a solid wood skin layer, a primer layer and a ceramic wear-resistant coating layer which are arranged in sequence from bottom to top;

the thickness of carbonization wood substrate layer is 15~20mm, the thickness of wood cortex is 0.3~2mm, the thickness of priming paint layer is 20~25 mu m, the thickness of porcelainized wear-resistant coating layer is 10~30 mu m.

Technical Field

The invention relates to the technical field of solid wood floors, in particular to a preparation method of a ceramic solid wood floor and the ceramic solid wood floor prepared by the same.

Background

The solid wood floor is a ground decoration material formed by drying and processing natural wood, and has the texture of natural growth of the wood, and the solid wood floor is a poor heat conductor and can play a role in warming in winter and cooling in summer, so the solid wood floor is deeply liked by people, and the demand of people on the solid wood floor is increased increasingly along with the improvement of the biochemical level of people.

At present, because forest resources are limited, the requirement of wood floor processing can be met only by planting trees with high growth speed, but the wood of the trees with high growth speed is loose, and the manufactured solid wood floor has low hardness and easy surface abrasion.

In order to prevent surface abrasion and improve the hardness of the solid wood floor, a wear-resistant paint layer is usually coated on the surface of the solid wood floor at present, the main raw materials of the wear-resistant paint layer of the existing solid wood floor are UV spray paint, PU spray paint or wear-resistant paint containing a small amount of aluminum oxide, although the wear resistance and hardness of the surface of the solid wood floor can be increased to a certain extent by coating the paint on the surface of the solid wood floor, the hardness of the surface of the solid wood floor obtained by coating the paint can only reach 2-grade molar hardness, the hardness and the wear resistance are still lower, and in the process of using the solid wood floor, when sand is adhered to the sole of a person, the solid wood floor with the molar hardness of 2 is easily ground by the sand due to the fact that the molar hardness of the sand is generally about 3, and surface scratches are formed; meanwhile, since the solid wood flooring is easily deformed, the coating is easily split and falls off from the solid wood flooring substrate, and particularly, when the hardness of the surface coating is higher, the problem of splitting and falling off between the coating and the solid wood flooring substrate is more serious.

Disclosure of Invention

Aiming at the problems brought forward by the background technology, the invention aims to provide a preparation method of a ceramic solid wood floor, which is characterized in that a solid wood substrate is subjected to modification treatment, and ceramic wear-resistant coating is distributed on the surface of the solid wood substrate, so that the prepared ceramic solid wood floor has stronger wear resistance, hardness and glass texture, the deformation reaction of the solid wood substrate is small, and the problems of poor wear resistance, low hardness and easy deformation of the solid wood substrate of the existing solid wood floor can be solved.

The invention also aims to provide the ceramic solid wood floor, the surface of the ceramic solid wood floor has strong glass texture, the solid wood floor has good wear resistance and strong hardness, and the deformation reaction of the solid wood substrate is small.

In order to achieve the purpose, the invention adopts the following technical scheme:

the preparation method of the porcelain solid wood floor comprises the following steps:

(1) preparing a vitrified wear-resistant coating; the vitrified wear-resistant coating comprises wear-resistant filler and matrix coating, wherein the wear-resistant filler comprises frit powder and aluminum oxide;

(2) drying and carbonizing the solid wood base material to obtain a carbonized solid wood base material;

(3) and (3) distributing a ceramic wear-resistant coating on the surface of the carbonized solid wood substrate, and forming a ceramic wear-resistant coating layer to obtain the ceramic solid wood floor.

Further, in the step (1), in the vitrified wear-resistant coating, the wear-resistant filler accounts for 5-20% of the matrix coating in percentage by weight;

in the wear-resistant filler, the weight ratio of the clinker powder to the aluminum oxide is (1.8-2.2) to (0.9-1.1).

Further, the base coating comprises, by weight, 55-65 parts of silicon resin, 25-35 parts of isopropanol, 2-6 parts of silica sol, 6-12 parts of a cross-linking agent, 0.1-0.4 part of an antifoaming agent, 0.2-0.5 part of a leveling agent and 0.1-0.4 part of a dispersing agent.

Further, the raw materials of the clinker powder comprise, by weight, 45-65 parts of quartz, 6-12 parts of calcite, 10-18 parts of albite, 6-12 parts of spodumene, 1-5 parts of zinc oxide, 5-12 parts of barium carbonate and 1-3 parts of borax.

Further, in the step (2), the drying treatment of the solid wood substrate is specifically performed as follows: and drying the solid wood base material for 22-26 hours at the temperature of 55-65 ℃ to obtain the solid wood base material with the water content of 14-16%.

Further, in the step (2), the dried solid wood substrate is carbonized, and the carbonization specifically includes the following steps:

a: placing the dried solid wood base material in a normal-temperature environment, gradually increasing the temperature to 43-47 ℃, and consuming 1.5-2.5 days in the process;

b: c, preserving the heat of the solid wood base material obtained in the step A for 10-12 days at the temperature of 43-47 ℃;

c: and D, gradually cooling the solid wood substrate obtained in the step A from 43-47 ℃ to normal temperature, wherein the process takes 1.5-2.5 days, and obtaining the carbonized solid wood substrate with the water content of 9-11%.

Further, the ratio of the particle size of the wear-resistant filler to the thickness of the vitrified wear-resistant coating layer is 0.5-0.8.

Further, in the step (3), before applying the vitrified wear-resistant coating on the surface of the carbonized solid wood substrate, adhering a solid wood skin on the surface of the carbonized solid wood substrate, spraying a primer on the surface of the solid wood skin, and applying the vitrified wear-resistant coating on the surface of the primer;

the primer is UV paint or PU paint.

Further, in the step (1), the preparation method of the vitrified wear-resistant coating comprises the following steps:

firing the frit, wherein the temperature curve of the frit during firing is 1-2 h when the temperature is increased to 1500 ℃, the temperature is kept at 1500 ℃ for 0.5-1.5 h, and the frit powder is obtained by grinding after firing;

weighing and uniformly mixing the clinker powder, the aluminum oxide and the matrix coating according to the formula, and dispersing for 20-40 min by using a high-speed dispersion machine under the condition that the revolution is 1500r/min to obtain the vitrified wear-resistant coating.

The ceramic solid wood floor is prepared by the preparation method of the ceramic solid wood floor and comprises a carbonized solid wood substrate layer, a solid wood skin layer, a primer layer and a ceramic wear-resistant coating layer which are sequentially arranged from bottom to top;

the thickness of carbonization wood substrate layer is 15~20mm, the thickness of wood cortex is 0.3~2mm, the thickness of priming paint layer is 20~25 mu m, the thickness of porcelainized wear-resistant coating layer is 10~30 mu m.

The technical scheme has the following beneficial effects:

1. the technical proposal comprises the steps of drying and carbonizing the solid wood floor, then carbonizing the surface of the solid wood substrate, applying the ceramic wear-resistant coating, can effectively improve the wear resistance and hardness of the solid wood floor, ensure that the wear resistance and hardness of the solid wood floor reach the level of ceramic tiles, moreover, because the solid wood base material is modified, the solid wood base material can be prevented from deforming, and the integration of the solid wood base material and the ceramic wear-resistant coating layer is improved, therefore, the technical scheme improves the wear resistance and the hardness of the ceramic solid wood floor, can effectively avoid the problems of splitting and falling off between the ceramic wear-resistant coating layer and the solid wood substrate, therefore, the problems of low abrasion resistance and low hardness of the existing solid wood floor are solved, and the problems that the existing solid wood floor is higher along with the hardness of the porcelain abrasion-resistant coating layer, and the splitting and falling between the porcelain abrasion-resistant coating layer and the solid wood substrate are more serious are solved.

2. The vitrified wear-resistant coating in the technology comprises a wear-resistant filler and a matrix coating, wherein the wear-resistant filler is composed of frit powder and aluminum oxide, the aluminum oxide has the advantage of high hardness, so that the hardness and the wear resistance of the surface of the vitrified solid wood floor can be greatly improved, in addition, the frit powder obtained by crushing a frit is added into the vitrified wear-resistant coating, the frit is a glass melt obtained by melting at high temperature and quenching with water, and has the characteristics of permeability, high surface hardness and high wear resistance, the frit powder is applied into the vitrified wear-resistant coating, the glass body is uniformly dispersed in a vitrified wear-resistant coating medium, after the vitrified wear-resistant coating is solidified, because the particle diameters of the frit powder and the aluminum oxide powder are larger than that of the matrix coating in the vitrified wear-resistant coating, the glittering glass body can be observed from the surface, so that the vitrified solid wood floor surface has the ceramic-like glass texture and ceramic texture, meanwhile, the wear resistance and the strength of the porcelain solid wood floor are improved, so that the hardness of the prepared porcelain solid wood floor can reach 4-5 molar hardness.

Detailed Description

The preparation method of the porcelain solid wood floor comprises the following steps:

(1) preparing a vitrified wear-resistant coating; the raw materials of the vitrified wear-resistant coating comprise wear-resistant filler and matrix coating, and the raw materials of the wear-resistant filler comprise clinker powder and aluminum oxide;

(2) drying and carbonizing the solid wood base material to obtain a carbonized solid wood base material;

(3) and (3) spreading a ceramic wear-resistant coating on the surface of the carbonized solid wood substrate, and forming a ceramic wear-resistant coating layer to obtain the ceramic solid wood floor.

Because the solid wood floor is prepared by natural wood, the problems of low abrasion resistance and low hardness generally exist, and the solid wood floor is easy to deform, so that the coating and the solid wood floor substrate are easy to split and fall off, particularly, when the hardness of the surface coating is higher, the problem of splitting and falling off between the coating and the solid wood substrate is more serious, the technical scheme can effectively improve the abrasion resistance and hardness of the solid wood floor and reach the level of ceramic tiles by firstly carrying out modification treatment on the solid wood floor by drying and carbonizing the solid wood floor and then carbonizing the surface of the solid wood substrate by distributing ceramic abrasion-resistant coating, and the solid wood substrate is modified, so that the deformation of the solid wood substrate can be avoided, the integration of the solid wood substrate and the ceramic abrasion-resistant coating layer is improved, therefore, the technical scheme can improve the abrasion resistance and hardness of the ceramic solid wood floor, the problems of low abrasion resistance and low hardness of the existing solid wood floor are solved, and the problems that the existing solid wood floor is higher along with the hardness of the ceramic abrasion-resistant coating layer, and the ceramic abrasion-resistant coating layer and the solid wood substrate are more serious in splitting and falling are solved.

Particularly, because the solid wood substrate is easy to deform, if the ceramic wear-resistant coating is directly applied on the surface of the solid wood substrate, the solid wood substrate and the ceramic wear-resistant coating layer are easy to fall off, therefore, when the ceramic solid wood floor is prepared, the technical scheme firstly carries out drying and carbonization modification treatment on the solid wood substrate, can reduce the water content of the solid wood substrate by drying, and then carries out carbonization treatment, so that the water content of the solid wood substrate can be further reduced, meanwhile, in the carbonization treatment process, grease in the solid wood substrate can be volatilized, internal stress between fibers of the solid wood substrate can also disappear, the carbonized solid wood substrate is obtained, so that the deformation reaction of the carbonized solid wood substrate to the change of the external temperature and humidity is reduced, the carbonized solid wood substrate is not easy to deform, and after the solid wood substrate is compounded with the ceramic wear-resistant coating layer, because the deformation of the carbonized solid wood substrate is stable and high, the carbonized solid wood substrate and the ceramic wear-resistant coating layer have high fusion property and are not easy to have the defects of layering, falling, deformation and the like.

The vitrified wear-resistant coating is applied on the surface of the carbonized solid wood substrate, and the aluminum oxide has the advantage of high hardness, so that the hardness and the wear resistance of the surface of the vitrified solid wood floor can be greatly improved, and the technical scheme adds the fusion block powder obtained by crushing the fusion block into the vitrified wear-resistant coating, and the fusion block is molten at high temperature and quenched by water to obtain a glass fusion body which has the characteristics of permeability, high surface hardness and high wear resistance, and the fusion block powder is applied in the vitrified wear-resistant coating, so that the glass body is uniformly dispersed in the vitrified wear-resistant coating medium, and after the vitrified wear-resistant coating is solidified, because the particle size of the fusion block powder and the alumina powder is larger than that of the matrix coating in the vitrified wear-resistant coating, the flash glass body can be observed from the surface, so that the vitrified solid wood floor surface has the glass texture and the porcelain texture as a ceramic tile, and simultaneously, the wear resistance and the strength of the vitrified solid wood floor are improved, so that the hardness of the prepared porcelain solid wood floor can reach 4-5 molar hardness.

In the step (3), the process of applying the porcelain wear-resistant coating on the surface of the primer is spraying or curtain coating, and a specific process for applying the porcelain wear-resistant coating can be selected according to different requirements of consumers on the surface effect of the porcelain solid wood floor.

Further, step (1), in the vitrified wear-resistant coating, the wear-resistant filler accounts for 5-20% of the matrix coating according to weight percentage;

in the wear-resistant filler, the weight ratio of the clinker powder to the aluminum oxide is (1.8-2.2) to (0.9-1.1).

It is worth to be noted that in the technical scheme, the clinker powder and the aluminum oxide are filled into the matrix coating as the wear-resistant filler, wherein the wear-resistant filler accounts for 5-20% of the matrix coating, the weight ratio of the clinker powder to the aluminum oxide is (1.8-2.2): (0.9-1.1), so that the hardness and the wear resistance of the ceramic solid wood floor can be effectively improved, if the content of the wear-resistant filler is low, the wear resistance of the ceramic wear-resistant coating is not obviously improved, and if the content of the wear-resistant filler is too high, the transparency and the surface roughness of the ceramic wear-resistant coating are influenced; if the content of the fusion cake powder is too much, the surface texture of the porcelain solid wood floor is too smooth, the touch feeling is not strong, if the content of the fusion cake powder is too little, the porcelain degree is poor, and the hardness and the wear resistance of the surface of the porcelain solid wood floor are also reduced.

Preferably, the wear-resistant filler accounts for 20% of the matrix coating in percentage by weight, and the weight ratio of the clinker powder to the alumina is 2:1, the performance of the porcelain solid wood floor prepared according to the formula ratio is optimal, and the molar hardness can reach 5.

Further, the base coating comprises, by weight, 55-65 parts of a silicon resin, 25-35 parts of isopropanol, 2-6 parts of silica sol, 6-12 parts of a cross-linking agent, 0.1-0.4 part of an antifoaming agent, 0.2-0.5 part of a leveling agent, and 0.1-0.4 part of a dispersing agent.

It is worth explaining that the vitrified wear-resistant coating is introduced into a system of silicon resin and silica sol, the silicon resin and the silica sol contain a large amount of SiO2, and the hardness of the vitrified solid wood floor can be further improved.

Specifically, according to the weight parts, the raw materials of the matrix coating in the technical scheme comprise 55-65 parts of silicon-based resin, 25-35 parts of isopropanol, 2-6 parts of silica sol, 6-12 parts of cross-linking agent, 0.1-0.4 part of defoaming agent, 0.2-0.5 part of flatting agent and 0.1-0.4 part of dispersing agent, so that the hardness and the wear resistance of the porcelain solid wood floor can be further improved, if the weight parts of the silicon-based resin are too many, the curing reaction time can be influenced, the curing time is prolonged, meanwhile, the hardness of the porcelain wear-resistant coating can be reduced, and if the weight parts of the silicon-based resin are too few, the hardness of the porcelain wear-resistant coating can be also influenced, and the hardness of the porcelain wear-resistant coating can be reduced; if the weight part of the silica sol is too much, the compatibility of the silica sol and the silicon resin is poor, and the dispersibility, hardness and wear resistance of the porcelain wear-resistant coating can be reduced; if the content of the cross-linking agent is too much, the curing time and the coating hardness are influenced, so that the porcelain wear-resistant coating has too high hardness, large brittleness and low toughness, and if the content of the cross-linking agent is too little, the hardness of the porcelain wear-resistant coating is reduced; if the content of the defoaming agent is too small, the bubbles are not fully removed, the coating has bubbles, the attractiveness is affected, and if the content of the defoaming agent is too large, the hardness of the vitrified wear-resistant coating after curing is reduced; if the content of the leveling agent is too much, the viscosity of the porcelain wear-resistant coating is too low, which is not beneficial to construction, and if the content of the leveling agent is too little, the leveling property is insufficient, which results in insufficient surface smoothness of the porcelain wear-resistant coating; if the content of the dispersant is too much, the hardness of the coating is influenced, and if the content of the dispersant is too little, the dispersion uniformity of the vitrified wear-resistant coating is insufficient; the isopropanol mainly has the function of adjusting the viscosity of the vitrified wear-resistant paint, and too much or too little content of the isopropanol can cause the viscosity of the vitrified wear-resistant paint to be too small or too large, which is not beneficial to construction.

Preferably, the cross-linking agent is an isocyanate type cross-linking agent, such as a cross-linking agent with the model number of N-75 of the German Bike company, the yellowing resistance of the coating on the surface of the coating can be improved, the silicon resin is the silicon resin with the model number of A-162 of the Foshan danning chemical company, the defoaming agent is the defoaming agent with the model number of BYK-045 of the German Bike company, the leveling agent is the leveling agent with the model number of BYK-333 of the German Bike company, and the dispersing agent is the dispersing agent with the model number of BYK-066 of the German Bike company.

Preferably, the raw materials of the matrix coating comprise, by weight, 56 parts of silicon-based resin, 29.3 parts of isopropanol, 4 parts of silica sol, 10 parts of cross-linking agent, 0.2 part of defoaming agent, 0.3 part of leveling agent and 0.2 part of dispersing agent, and when the matrix coating adopts the formula ratio, the prepared ceramic solid wood floor has excellent performance, the molar hardness can reach 5, the light transmittance is 95%, and the wear resistance is excellent.

Preferably, the silicon resin is introduced in a mode of methyl triethoxysilane, and the methyl triethoxysilane is combined with the hydroxyl-containing polyester through hydrolysis and polycondensation to form the organic silicon modified resin, so that the adhesive force of the ceramic wear-resistant coating can be remarkably improved, and the coating is further prevented from falling off.

Further, the raw materials of the clinker powder comprise, by weight, 45-65 parts of quartz, 6-12 parts of calcite, 10-18 parts of albite, 6-12 parts of spodumene, 1-5 parts of zinc oxide, 5-12 parts of barium carbonate and 1-3 parts of borax.

According to the technical scheme, the melting block powder is added into the vitrified wear-resistant coating, after the vitrified wear-resistant coating is cured, the surface of the vitrified solid wood floor has strong glass texture, and the transparency, the hardness and the wear resistance of the vitrified solid wood floor are further increased.

Specifically, quartz is a main component of a vitreous body in a fused mass powder formula, if the content of quartz is too much, the fused mass cannot be completely fused and cannot be discharged normally when being fired, and if the content of quartz is too little, the proportion of solvent is large, so that the hardness and the wear resistance of the ceramic solid wood floor can be reduced; calcite and albite in the raw materials are used as solvents, spodumene is used as a lithium-containing strong fluxing agent, zinc oxide is used as an active fluxing agent, barium carbonate is used as a solvent, and borax is used as a strong fluxing agent, if the content of the raw materials is too much, the hardness and the wear resistance are influenced, and if the content of the raw materials is too little, the frit is not vitrified completely when being fired, and the transparency and the blanking viscosity of the frit powder are influenced.

Preferably, the raw materials of the clinker powder comprise, by weight, 50 parts of quartz, 10 parts of calcite, 15 parts of albite, 10 parts of spodumene, 3 parts of zinc oxide, 10 parts of barium carbonate and 2 parts of borax, and when the clinker powder adopts the formula, the prepared ceramic solid wood floor has high light transmittance and high hardness.

Further, in the step (2), the drying of the solid wood substrate is specifically performed as follows: and drying the solid wood base material for 22-26 hours at the temperature of 55-65 ℃ to obtain the solid wood base material with the water content of 14-16%.

Most of water in the solid wood base material can be evaporated through drying treatment, and when the external temperature and humidity change, the deformation reaction of the solid wood base plate can be reduced.

Further, in the step (2), the dried solid wood substrate is carbonized, and the specific operation of the carbonization includes the following steps:

a: placing the dried solid wood base material in a normal-temperature environment, gradually increasing the temperature to 43-47 ℃, and consuming 1.5-2.5 days in the process;

b: c, preserving the heat of the solid wood base material obtained in the step A for 10-12 days at the temperature of 43-47 ℃;

c: and D, gradually cooling the solid wood substrate obtained in the step A from 43-47 ℃ to normal temperature, wherein the process takes 1.5-2.5 days, and obtaining the carbonized solid wood substrate with the water content of 9-11%.

In the carbonization treatment process of the solid wood substrate, grease in the solid wood substrate can be volatilized, internal stress between fibers in the solid wood substrate disappears, so that the solid wood substrate is stable and high in deformation, when the external temperature and humidity change, the deformation reaction of the solid wood substrate is greatly reduced, and after the solid wood substrate is compounded with the primer and the ceramic wear-resistant coating on the surface, the solid wood substrate is higher in miscibility and is not easy to delaminate, fall off, deform and the like.

Further, the ratio of the particle size of the wear-resistant filler to the thickness of the vitrified wear-resistant coating layer is 0.5-0.8.

The particle diameter of wear-resisting filler and the ratio of the thickness of porcelainized wear-resisting coating layer can influence the performance of porcelainized wear-resisting coating layer, wherein, the particle diameter of wear-resisting filler and the ratio of the thickness of porcelainized wear-resisting coating layer are when 0.5~0.8, the performance preferred of coating, when the thickness of porcelainized wear-resisting coating layer is certain, if the particle diameter of wear-resisting filler is too big, can make porcelainized wear-resisting coating layer surface dull and rough, if the particle diameter of wear-resisting filler is too little, then the hardness and the abrasion resistance of porcelainized wear-resisting coating layer are lower, be difficult to resist external impact, lead to being easily ground flower.

Further, in the step (3), before applying the vitrified wear-resistant coating on the surface of the carbonized solid wood substrate, adhering a solid wood skin on the surface of the carbonized solid wood substrate, spraying a primer on the surface of the solid wood skin, and applying the vitrified wear-resistant coating on the surface of the primer;

the primer is UV paint or PU paint.

Further, after the solid wood substrate is dried and carbonized, the natural texture of the solid wood on the surface of the solid wood substrate is weaker, so that the surface decoration effect of the solid wood substrate is influenced, and therefore, the solid wood skin is stuck on the surface of the carbonized solid wood substrate, so that the ceramic solid wood floor prepared by the scheme can keep the natural texture of the solid wood.

The common solid wood substrate has the molar hardness of 0.5-1, the technical scheme is that before the ceramic wear-resistant coating is applied, the primer is applied to the surface of the solid wood skin, on one hand, the surface of the solid wood skin can be colored, the hardness of the solid wood substrate can be increased preliminarily on the other reverse side, after the primer is sprayed, the hardness of the solid wood substrate can be increased to 2, the primer has strong adhesive force and cohesive force, the cohesive force between the solid wood skin and the ceramic wear-resistant coating can be improved, the solid wood substrate can be firmly attached to the surface of the solid wood skin, and the solid wood skin is prevented from falling off.

Surface coloring and wear-resistant protection are carried out on the surface of the solid wood by adopting UV (ultraviolet) paint spraying or PU (polyurethane) paint spraying

Further, in the step (1), the preparation method of the vitrified wear-resistant coating comprises the following steps:

firing the frit, wherein the temperature curve of the frit during firing is 1-2 h when the temperature is increased to 1500 ℃, the temperature is kept at 1500 ℃ for 0.5-1.5 h, and the frit powder is obtained by grinding after firing;

weighing and uniformly mixing the clinker powder, the aluminum oxide and the matrix coating according to the formula, and dispersing for 20-40 min by using a high-speed dispersion machine under the condition that the revolution is 1500r/min to obtain the vitrified wear-resistant coating.

The ceramic solid wood floor is prepared by the preparation method of the ceramic solid wood floor and comprises a carbonized solid wood substrate layer, a solid wood skin layer, a primer layer and a ceramic wear-resistant coating layer which are sequentially arranged from bottom to top;

the thickness of carbonization wood substrate layer is 15~20mm, and the thickness of wood cortex is 0.3~2mm, and the thickness of priming paint layer is 20~25 mu m, and the thickness of porcelainized wear-resistant coating layer is 10~30 mu m.

Because the glazing mode of the porcelain wear-resistant coating layer can be spraying or curtain coating, different glazing modes can lead the thickness of the porcelain wear-resistant coating layer to be different, when the porcelain wear-resistant coating is applied in a spraying mode, the thickness of the porcelain wear-resistant coating layer is 20-30 mu m, when the porcelain wear-resistant coating is applied in a curtain coating mode, the thickness of the porcelain wear-resistant coating layer is 10-20 mu m, and the thickness of the porcelain wear-resistant coating layer can be determined according to the requirements of consumers.

The thickness of priming paint layer can influence the roughness on porcelainized solid wood floor surface and the sense organ fullness of coating, can reduce porcelainized solid wood floor surface smoothness and the sense organ fullness of whole coating if the thickness of priming paint layer is crossed low, if the thickness of priming paint layer is too high, can make the material quantity big, increase manufacturing cost height.

The technical scheme of the invention is further illustrated by combining specific examples and comparative examples.

Example A1

The utility model provides a porcelainized solid wood floor, includes by lower supreme carbonization wood substrate layer, wood cortex, priming paint layer and the porcelainized wear-resistant coating layer that sets gradually, the particle diameter of wear-resistant filler with the ratio of porcelainized wear-resistant coating layer's thickness is 0.5.

The preparation method of the vitrified solid wood floor in the embodiment comprises the following steps:

(1) preparing a vitrified wear-resistant paint for later use, wherein the vitrified wear-resistant paint comprises a wear-resistant filler and a matrix paint, the weight of the wear-resistant filler accounts for 20% of the weight of the matrix paint, the wear-resistant filler comprises clinker powder and aluminum oxide, the weight ratio of the clinker powder to the aluminum oxide is 2:1, the matrix paint comprises 56 parts of silicon resin, 29.3 parts of isopropanol, 4 parts of silica sol, 10 parts of cross-linking agent, 0.2 part of defoaming agent, 0.3 part of flatting agent and 0.2 part of dispersing agent according to the parts by weight, and the clinker powder comprises 50 parts of quartz, 10 parts of calcite, 15 parts of albite, 10 parts of spodumene, 3 parts of zinc oxide, 10 parts of barium carbonate and 2 parts of borax;

the preparation method of the porcelain wear-resistant coating comprises the following steps: firing the frit, wherein the temperature curve of the frit during firing is 1.5h when the temperature is raised to 1500 ℃ and 1h when the temperature is maintained at 1500 ℃, grinding the frit after firing to obtain frit powder, weighing the frit powder, aluminum oxide and matrix paint according to the formula, uniformly mixing, and dispersing for 30min by using a high-speed dispersion machine under the condition that the revolution is 1500r/min to obtain the vitrified wear-resistant paint;

(2) drying and carbonizing the solid wood base material to obtain a carbonized solid wood base material;

the drying treatment of the solid wood substrate comprises the following specific operations: drying the solid wood base material for 24 hours at the temperature of 60 ℃ until the water content of the solid wood base material is 15%;

the concrete operation of the carbonization treatment comprises the following steps:

a: placing the dried solid wood base material in a normal temperature environment, gradually increasing the temperature to 45 ℃ in 2 days, and consuming 2 days in the process;

b: c, preserving the temperature of the solid wood substrate obtained in the step A for 11 days at the temperature of 45 ℃;

c: and D, gradually cooling the solid wood substrate obtained in the step A from 45 ℃ to normal temperature, wherein the process takes 2 days, and obtaining the carbonized solid wood substrate with the water content of 10%.

(3) Sticking a solid wood skin on the surface of the carbonized solid wood substrate;

(4) spraying a layer of UV paint on the surface of the solid wood skin;

(5) and spraying a ceramic wear-resistant coating on the surface of the primer, and forming a ceramic wear-resistant coating layer on the top surface of the solid wood substrate to obtain the ceramic solid wood floor.

Example A2

The utility model provides a porcelainized solid wood floor, includes by lower supreme carbonization wood substrate layer, wood cortex, priming paint layer and the porcelainized wear-resistant coating layer that sets gradually, the particle diameter of wear-resistant filler with the ratio of porcelainized wear-resistant coating layer's thickness is 0.6.

The preparation method of the vitrified solid wood floor in the embodiment comprises the following steps:

(1) preparing a vitrified wear-resistant coating for later use, wherein the vitrified wear-resistant coating comprises a wear-resistant filler and a matrix coating, the weight of the wear-resistant filler accounts for 15% of the weight of the matrix coating, the wear-resistant filler comprises a clinker powder and aluminum oxide, and the weight ratio of the clinker powder to the aluminum oxide is 1.8: 1.1, the raw materials of the matrix coating comprise, by weight, 56 parts of silicon resin, 29.3 parts of isopropanol, 4 parts of silica sol, 10 parts of a cross-linking agent, 0.2 part of a defoaming agent, 0.3 part of a leveling agent and 0.2 part of a dispersing agent, and the raw materials of the clinker powder comprise 50 parts of quartz, 10 parts of calcite, 15 parts of albite, 10 parts of spodumene, 3 parts of zinc oxide, 10 parts of barium carbonate and 2 parts of borax;

the preparation method of the porcelain wear-resistant coating comprises the following steps: firing the frit, wherein the temperature curve of the frit during firing is 1.5h when the temperature is raised to 1500 ℃ and 1h when the temperature is maintained at 1500 ℃, grinding the frit after firing to obtain frit powder, weighing the frit powder, aluminum oxide and matrix paint according to the formula, uniformly mixing, and dispersing for 30min by using a high-speed dispersion machine under the condition that the revolution is 1500r/min to obtain the vitrified wear-resistant paint;

(2) drying and carbonizing the solid wood base material to obtain a carbonized solid wood base material;

the drying treatment of the solid wood substrate comprises the following specific operations: drying the solid wood base material for 24 hours at the temperature of 60 ℃ until the water content of the solid wood base material is 15%;

the concrete operation of the carbonization treatment comprises the following steps:

a: placing the dried solid wood base material in a normal temperature environment, gradually increasing the temperature to 45 ℃ in 2 days, and consuming 2 days in the process;

b: c, preserving the temperature of the solid wood substrate obtained in the step A for 11 days at the temperature of 45 ℃;

c: and D, gradually cooling the solid wood substrate obtained in the step A from 45 ℃ to normal temperature, wherein the process takes 2 days, and obtaining the carbonized solid wood substrate with the water content of 10%.

(3) Sticking a solid wood skin on the surface of the carbonized solid wood substrate;

(4) spraying a layer of PU paint on the surface of the solid wood skin;

(5) spraying and coating a porcelain wear-resistant coating on the surface of the primer, and forming a layer of porcelain wear-resistant coating layer on the top surface of the solid wood substrate to obtain the porcelain solid wood floor.

Example A3

The utility model provides a porcelainized solid wood floor, includes by lower supreme carbonization wood substrate layer, wood cortex, priming paint layer and the porcelainized wear-resistant coating layer that sets gradually, the particle diameter of wear-resistant filler with the ratio of porcelainized wear-resistant coating layer's thickness is 0.7.

The preparation method of the vitrified solid wood floor in the embodiment comprises the following steps:

(1) preparing a vitrified wear-resistant coating for later use, wherein the vitrified wear-resistant coating comprises a wear-resistant filler and a matrix coating, the weight of the wear-resistant filler accounts for 10% of the weight of the matrix coating, the wear-resistant filler comprises a clinker powder and aluminum oxide, and the weight ratio of the clinker powder to the aluminum oxide is 2: the base coating comprises, by weight, 56 parts of silicon resin, 29.3 parts of isopropanol, 4 parts of silica sol, 10 parts of a cross-linking agent, 0.2 part of a defoaming agent, 0.3 part of a leveling agent and 0.2 part of a dispersing agent, and the raw materials of clinker powder comprise 50 parts of quartz, 10 parts of calcite, 15 parts of albite, 10 parts of spodumene, 3 parts of zinc oxide, 10 parts of barium carbonate and 2 parts of borax;

the preparation method of the porcelain wear-resistant coating comprises the following steps: firing the frit, wherein the temperature curve of the frit during firing is 1.5h when the temperature is raised to 1500 ℃ and 1h when the temperature is maintained at 1500 ℃, grinding the frit after firing to obtain frit powder, weighing the frit powder, aluminum oxide and matrix paint according to the formula, uniformly mixing, and dispersing for 30min by using a high-speed dispersion machine under the condition that the revolution is 1500r/min to obtain the vitrified wear-resistant paint;

(2) drying and carbonizing the solid wood base material to obtain a carbonized solid wood base material;

the drying treatment of the solid wood substrate comprises the following specific operations: drying the solid wood base material for 24 hours at the temperature of 60 ℃ until the water content of the solid wood base material is 15%;

the concrete operation of the carbonization treatment comprises the following steps:

a: placing the dried solid wood base material in a normal temperature environment, gradually increasing the temperature to 45 ℃ in 2 days, and consuming 2 days in the process;

b: c, preserving the temperature of the solid wood substrate obtained in the step A for 11 days at the temperature of 45 ℃;

c: and D, gradually cooling the solid wood substrate obtained in the step A from 45 ℃ to normal temperature, wherein the process takes 2 days, and obtaining the carbonized solid wood substrate with the water content of 10%.

(3) Sticking a solid wood skin on the surface of the carbonized solid wood substrate;

(4) spraying a layer of PU paint on the surface of the solid wood skin;

(5) spraying and coating a porcelain wear-resistant coating on the surface of the primer, and forming a layer of porcelain wear-resistant coating layer on the top surface of the solid wood substrate to obtain the porcelain solid wood floor.

Example A4

The utility model provides a porcelainized solid wood floor, includes by lower supreme carbonization wood substrate layer, wood cortex, priming paint layer and the porcelainized wear-resistant coating layer that sets gradually, the particle diameter of wear-resistant filler with the ratio of porcelainized wear-resistant coating layer's thickness is 0.8.

The preparation method of the vitrified solid wood floor in the embodiment comprises the following steps:

(1) preparing a vitrified wear-resistant coating for later use, wherein the vitrified wear-resistant coating comprises a wear-resistant filler and a matrix coating, the weight of the wear-resistant filler accounts for 5% of the weight of the matrix coating, the wear-resistant filler comprises a clinker powder and aluminum oxide, and the weight ratio of the clinker powder to the aluminum oxide is 2.2: 0.9, the raw materials of the matrix coating comprise, by weight, 56 parts of silicon resin, 29.3 parts of isopropanol, 4 parts of silica sol, 10 parts of a cross-linking agent, 0.2 part of a defoaming agent, 0.3 part of a leveling agent and 0.2 part of a dispersing agent, and the raw materials of the clinker powder comprise 50 parts of quartz, 10 parts of calcite, 15 parts of albite, 10 parts of spodumene, 3 parts of zinc oxide, 10 parts of barium carbonate and 2 parts of borax;

the preparation method of the porcelain wear-resistant coating comprises the following steps: firing the frit, wherein the temperature curve of the frit during firing is 1.5h when the temperature is raised to 1500 ℃ and 1h when the temperature is maintained at 1500 ℃, grinding the frit after firing to obtain frit powder, weighing the frit powder, aluminum oxide and matrix paint according to the formula, uniformly mixing, and dispersing for 30min by using a high-speed dispersion machine under the condition that the revolution is 1500r/min to obtain the vitrified wear-resistant paint;

(2) drying and carbonizing the solid wood base material to obtain a carbonized solid wood base material;

the drying treatment of the solid wood substrate comprises the following specific operations: drying the solid wood base material for 24 hours at the temperature of 60 ℃ until the water content of the solid wood base material is 15%;

the concrete operation of the carbonization treatment comprises the following steps:

a: placing the dried solid wood base material in a normal temperature environment, gradually increasing the temperature to 45 ℃ in 2 days, and consuming 2 days in the process;

b: c, preserving the temperature of the solid wood substrate obtained in the step A for 11 days at the temperature of 45 ℃;

c: and D, gradually cooling the solid wood substrate obtained in the step A from 45 ℃ to normal temperature, wherein the process takes 2 days, and obtaining the carbonized solid wood substrate with the water content of 10%.

(3) Sticking a solid wood skin on the surface of the carbonized solid wood substrate;

(4) spraying a layer of UV paint on the surface of the solid wood skin;

(5) spraying and coating a porcelain wear-resistant coating on the surface of the primer, and forming a layer of porcelain wear-resistant coating layer on the top surface of the solid wood substrate to obtain the porcelain solid wood floor.

Specifically, the preparation method of the above embodiment a1-a4 is adopted to prepare the ceramic solid wood floor, and the molar hardness, the wear resistance, the light transmittance, the ceramic degree and the warping degree of the ceramic solid wood floor are detected according to the method shown in the following table 1, and the detection results are shown in the following table 2.

Table 1 method for detecting standard corresponding to each detection item

TABLE 2 test results of examples A1-A4

The detection results in table 2 show that the embodiments a1-a4 all have high light transmittance, high abrasion resistance and high hardness, the molar hardness of the surface of the porcelain solid wood floor can reach 4.5-5, and the hardness of the porcelain solid wood floor can reach the hardness of a ceramic tile, and the warping degree of the porcelain solid wood floor prepared in the embodiments a1-a4 is only 0.08% -0.11%, so that the deformation degree of the porcelain solid wood floor is low, and the porcelain abrasion-resistant coating layer and the primer layer can be prevented from falling off due to high deformation degree.

Example group B

The utility model provides a porcelainized solid wood floor, includes by lower supreme carbonization wood substrate layer, wood cortex, priming paint layer and the porcelainized wear-resistant coating layer that sets gradually, the particle diameter of wear-resistant filler with the ratio of porcelainized wear-resistant coating layer's thickness is 0.5.

The preparation method of the vitrified solid wood floor in the embodiment comprises the following steps:

(1) preparing a vitrified wear-resistant paint for later use, wherein the vitrified wear-resistant paint comprises a wear-resistant filler and a matrix paint, the weight of the wear-resistant filler accounts for 20% of the weight of the matrix paint, the wear-resistant filler comprises clinker powder and aluminum oxide, the weight ratio of the clinker powder to the aluminum oxide is 2:1, the matrix paint comprises 56 parts by weight of silicon resin, 29.3 parts by weight of isopropanol, 4 parts by weight of silica sol, 10 parts by weight of cross-linking agent, 0.2 part by weight of defoaming agent, 0.3 part by weight of flatting agent and 0.2 part by weight of dispersing agent, and the clinker powder comprises 50 parts by weight of quartz, 10 parts by weight of calcite, 15 parts by weight of albite, 10 parts by weight of spodumene, 3 parts by weight of zinc oxide, 10 parts by weight of barium carbonate and 2 parts by weight of borax;

the preparation method of the porcelain wear-resistant coating comprises the following steps: firing the frit, wherein the temperature curve of the frit during firing is 1.5h when the temperature is raised to 1500 ℃ and 1h when the temperature is maintained at 1500 ℃, grinding the frit after firing to obtain frit powder, weighing the frit powder, aluminum oxide and matrix paint according to the formula, uniformly mixing, and dispersing for 30min by using a high-speed dispersion machine under the condition that the revolution is 1500r/min to obtain the vitrified wear-resistant paint;

(2) drying and carbonizing the solid wood base material to obtain a carbonized solid wood base material;

the drying treatment of the solid wood substrate comprises the following specific operations: drying the solid wood base material for 24 hours at the temperature of 60 ℃ until the water content of the solid wood base material is 15%;

the concrete operation of the carbonization treatment comprises the following steps:

a: placing the dried solid wood base material in a normal temperature environment, gradually increasing the temperature to 45 ℃ in 2 days, and consuming 2 days in the process;

b: c, preserving the temperature of the solid wood substrate obtained in the step A for 11 days at the temperature of 45 ℃;

c: and D, gradually cooling the solid wood substrate obtained in the step A from 45 ℃ to normal temperature, wherein the process takes 2 days, and obtaining the carbonized solid wood substrate with the water content of 10%.

(3) Sticking a solid wood skin on the surface of the carbonized solid wood substrate;

(4) spraying a layer of UV paint on the surface of the solid wood skin;

(5) and spraying a ceramic wear-resistant coating on the surface of the primer, and forming a ceramic wear-resistant coating layer on the top surface of the solid wood substrate to obtain the ceramic solid wood floor.

The raw material formulation of the matrix coating and the clinker powder in this example group is shown in table 3 below;

TABLE 3 raw material formulation ratios of base coating and clinker powder in example group B

Specifically, the raw material formula ratio of the matrix coating and the clinker powder in table 3 is adopted, the ceramic solid wood floor is prepared by the preparation method, the molar hardness, the wear resistance, the light transmittance, the ceramic degree and the warping degree of the ceramic solid wood floor are detected according to the method shown in table 1, and the detection results are shown in table 4 below.

Table 4 test results of example group B

From the detection results in table 4, when the raw materials of the matrix coating comprise 55-65 parts of silicon-based resin, 25-35 parts of isopropanol, 2-6 parts of silica sol, 6-12 parts of cross-linking agent, 0.1-0.4 part of defoaming agent, 0.2-0.5 part of leveling agent and 0.1-0.4 part of dispersing agent, and the raw materials of the clinker powder comprise 45-65 parts of quartz, 6-12 parts of calcite, 10-18 parts of albite, 6-12 parts of spodumene, 1-5 parts of zinc oxide, 5-12 parts of barium carbonate and 1-3 parts of borax, the prepared ceramic solid wood floor has good light transmittance, wear resistance and high hardness, and the surface glass texture of the ceramic solid wood floor is strong and the ceramic degree is good.

Comparative example 1

The comparative example was prepared substantially the same as example a1, except that the comparative example applied a UV paint only on the surface of the veneer, and did not apply an enamel abrasion resistant coating, and a solid wood flooring was prepared using this method.

Comparative example 2

The formulation ratio of the clinker powder and the matrix paint in the vitrified wear-resistant paint of the comparative example is the same as that of the example A1, the preparation method of the comparative example is basically the same as that of the example A1, and the difference is that the vitrified wear-resistant paint is directly applied on the surface of the solid wood veneer without applying a layer of UV paint, and the vitrified solid wood floor is prepared by the method of the comparative example.

Comparative example 3

The preparation method of the comparative example is the same as that of the example A1, except that in the vitrified wear-resistant coating of the comparative example, the wear-resistant filler is only alumina and does not contain clinker powder, and the solid wood floor is prepared by the method of the comparative example.

Comparative example 4

The preparation method of the comparative example is the same as that of the example A1, except that in the vitrified wear-resistant coating of the comparative example, the wear-resistant filler is only the clinker powder and does not contain aluminum oxide, and the vitrified solid wood floor is prepared by the method of the comparative example.

Comparative example 5

The preparation method of the comparative example is the same as that of the example A1, except that when the vitrified solid wood floor is prepared, the solid wood substrate in the comparative example is not dried and carbonized, and a layer of solid wood skin, UV paint and vitrified wear-resistant paint are directly pasted on the surface of the solid wood substrate to obtain the vitrified solid wood floor.

Specifically, the vitrified solid wood floors or solid wood floors obtained in comparative examples 1 to 5 were tested for their molar hardness, wear resistance, light transmittance, degree of vitrification, and warpage according to the methods shown in table 1, and the test results are shown in table 5 below.

TABLE 5 test results of comparative examples 1 to 5

As can be seen from the above detection results of table 5, in comparative example 1, if only one layer of UV paint is applied to the surface of the solid wood veneer without applying the vitrified abrasion resistant coating when the solid wood floor is prepared, the hardness and abrasion resistance of the prepared solid wood floor are greatly reduced to only 1, and the prepared solid wood floor has no glass texture on the surface and is a common solid wood floor.

From the test results of comparative example 2, it can be seen that when the vitrified solid wood floor is prepared, if the vitrified wear-resistant coating is directly applied on the surface of the solid wood skin, the hardness and the wear resistance of the prepared vitrified solid wood floor are reduced, but the vitrified solid wood floor still has good hardness and wear resistance.

From the detection results of the comparative example 3 and the comparative example 4, it can be known that if the wear-resistant filler is only aluminum oxide or clinker powder in the vitrified wear-resistant coating, the hardness and the wear resistance of the prepared solid wood floor or vitrified solid wood floor are both reduced, and in the comparative example 3, if the wear-resistant filler is only aluminum oxide, the prepared solid wood floor has no glass texture.

According to the detection result of the comparative example 5, if the solid wood substrate is not dried and carbonized when the ceramic solid wood floor is prepared, the solid wood substrate is directly pasted with the solid wood skin, the UV paint is sprayed and the ceramic wear-resistant paint is sprayed on the surface of the solid wood substrate, and the warping degree of the prepared ceramic solid wood floor reaches 2.1 percent, so that the warping degree of the ceramic solid wood floor can be effectively reduced by drying and carbonizing the solid wood substrate, and the situation that the primer layer and the ceramic wear-resistant paint layer crack or fall off due to the overlarge warping degree of the solid wood substrate is avoided.

The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.

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