Process for accurately judging texture of colored yarn

文档序号:188488 发布日期:2021-11-02 浏览:16次 中文

阅读说明:本技术 一种精确评判色纱质感的工艺 (Process for accurately judging texture of colored yarn ) 是由 叶美明 于 2021-08-05 设计创作,主要内容包括:本发明公开了一种精确评判色纱质感的工艺,包括核磁共振仪、脱水机和烘干箱,先通过核磁共振仪检测客户送来的纱线样本中硅油的含量,然后再进行打办,再测试打办硅油的含量,客户纱线样本中的硅油含量数据与生产的纱线样本中的硅油含量数据在±5%内就符合标准;客户纱线样本中的硅油含量数据与生产的纱线样本中的硅油含量数据超过±5%,则根据数据对比调整工艺生产检测,直到数据对比在±5%内,再送客户批办,确定手感是否符合客户要求。本发明具有创造性采用核磁共振仪测定硅油含量的方式来评价纱线的手感,测定更加准确;通过纱线烘干的方法解决纱线含水率影响测试结果的优点。(The invention discloses a process for accurately judging texture of colored yarn, which comprises a nuclear magnetic resonance instrument, a dehydrator and a drying box, wherein the content of silicone oil in a yarn sample sent by a client is detected by the nuclear magnetic resonance instrument, then the yarn sample is printed, the content of printed silicone oil is tested, and the content data of silicone oil in the yarn sample of the client and the content data of silicone oil in the produced yarn sample meet the standard within +/-5%; and if the silicone oil content data in the yarn sample of the customer and the silicone oil content data in the produced yarn sample exceed +/-5%, adjusting the process production detection according to the data comparison until the data comparison is within +/-5%, and sending the data to the customer for approval to determine whether the hand feeling meets the customer requirements. The method creatively adopts a mode of measuring the content of the silicone oil by the nuclear magnetic resonance spectrometer to evaluate the hand feeling of the yarn, and the measurement is more accurate; the method solves the problem that the moisture content of the yarn influences the test result by a yarn drying method.)

1. The utility model provides an accurate technology of judging look yarn feel, includes nuclear magnetic resonance appearance, hydroextractor and stoving case, its characterized in that: the method comprises the steps of detecting the content of silicone oil in a yarn sample sent by a customer through a nuclear magnetic resonance spectrometer, then conducting printing, testing the content of printed silicone oil, adjusting the process according to data comparison, sending the yarn sample to the customer for batch processing, and determining whether the hand feeling meets the customer requirements.

2. The process of claim 1, wherein the process comprises the following steps: the process flow comprises the following steps:

s1, selecting a yarn sample sent by a customer, and testing the silicone oil content in the yarn sample of the customer by using a nuclear magnetic resonance spectrometer to obtain silicone oil content data;

s2, feeding the produced yarn sample into a dehydrator, dehydrating the yarn sample through the operation of the dehydrator, and taking out the dehydrated yarn sample;

s3, selecting 3-5 g of the dehydrated yarn sample, sending the yarn sample into a drying box, and drying the selected yarn sample through the work of the drying box to remove moisture in the selected yarn sample;

s4, taking out the dried yarn sample, quickly compacting the yarn sample, and sending the compacted yarn sample into a test tube for cooling;

s5, carrying out silicone oil content test on the cooled yarn sample by using a nuclear magnetic resonance spectrometer, so as to determine the silicone oil content in the yarn sample and obtain silicone oil content data;

s6, comparing the silicone oil content data in the yarn sample of the customer with the silicone oil content data in the produced yarn sample;

s6.1, the silicone oil content data in the yarn sample of the customer and the silicone oil content data in the produced yarn sample meet the standard within +/-5%;

s6.2, if the content data of the silicone oil in the yarn sample of the customer and the content data of the silicone oil in the produced yarn sample exceed +/-5%, adjusting the process production detection according to data comparison until the data comparison is within +/-5%;

sampling detection is carried out on the cylinder-out products according to the method when large goods are produced, and the detection data is required to be within +/-5% of the standard value range.

3. The process of claim 2, wherein the process comprises the following steps: the temperature in the oven was set to 105 ± 3 ℃, and the time for which the selected yarn sample was dried in the oven was set to 1 hour.

4. The process of claim 2, wherein the process comprises the following steps: the cooling time of the yarn sample fed into the test tube was set to 30-45 minutes.

Technical Field

The invention relates to the technical field of colored yarn texture detection, in particular to a process for accurately judging colored yarn texture.

Background

The yarn is a textile, is processed into products with certain fineness by various textile fibers, is used for weaving, rope making, thread making, knitting, embroidery and the like, and is divided into staple fiber yarn, continuous filament yarn and the like. There are various methods of expressing the fineness of the yarn, such as number, metric count, english count, denier, and the like. The twist of the yarn is expressed in turns per meter or inch. The wool yarn and the wool yarn are generally used for spinning woolen sweaters, woolen trousers, woolen vests, scarves, hats and gloves and weaving various articles for clothes in spring and autumn, and have the decoration effect besides the heat preservation effect.

The yarn is white, and the colored spun yarn is that the fiber is dyed into colored fiber, and then the fiber with two or more different colors is fully mixed to be spun into the yarn with unique color mixing effect. The colored spun yarn can realize hazy three-dimensional effect and texture which cannot be achieved by white blank dyeing. The colored spun yarn has no pollution in use, and the color difference can be controlled to the maximum extent. Therefore, the color spun yarn which is soft and fashionable in color and can be flexibly produced in small batches and multiple varieties is increasingly applied to middle-high-grade clothing products.

The main application of the colored spun yarn is in sweaters and woven belts. Different fabrics have ever-changing hand feeling for the yarns in order to pursue different styles; besides the idea of raw materials, the dyeing and finishing auxiliary agent can be used, and different types of auxiliary agents can be selected to achieve ideal effects. The main component of the most used softening agent in yarn dyeing is silicone oil. The quality of the hand feeling of the yarn is analyzed by touching the hand of an experienced worker for judgment, certain personal subjective judgment exists in the quality judgment by depending on the hand feeling, and the detection structure of the hand feeling is not accurate enough.

Disclosure of Invention

The invention aims to provide a process for accurately judging the texture of dyed yarns, so as to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a process for accurately judging color yarn texture comprises a nuclear magnetic resonance instrument, a dehydrator and a drying box, wherein the nuclear magnetic resonance instrument is used for detecting the content of silicone oil in a yarn sample sent by a client, then the yarn sample is printed, the content of printed silicone oil is tested, the process is adjusted according to data comparison, and then the yarn sample is sent to the client for approval to determine whether the hand feeling meets the requirements of the client.

As a further scheme of the invention, the process flow is as follows:

s1, selecting a yarn sample sent by a customer, and testing the silicone oil content in the yarn sample of the customer by using a nuclear magnetic resonance spectrometer to obtain silicone oil content data;

s2, feeding the produced yarn sample into a dehydrator, dehydrating the yarn sample through the operation of the dehydrator, and taking out the dehydrated yarn sample;

s3, selecting 3-5 g of the dehydrated yarn sample, sending the yarn sample into a drying box, and drying the selected yarn sample through the work of the drying box to remove moisture in the selected yarn sample;

s4, taking out the dried yarn sample, quickly compacting the yarn sample, and sending the compacted yarn sample into a test tube for cooling;

s5, carrying out silicone oil content test on the cooled yarn sample by using a nuclear magnetic resonance spectrometer, so as to determine the silicone oil content in the yarn sample and obtain silicone oil content data;

s6, comparing the silicone oil content data in the yarn sample of the customer with the silicone oil content data in the produced yarn sample;

s6.1, the silicone oil content data in the yarn sample of the customer and the silicone oil content data in the produced yarn sample meet the standard within +/-5%;

s6.2, if the content data of the silicone oil in the yarn sample of the customer and the content data of the silicone oil in the produced yarn sample exceed +/-5%, adjusting the process production detection according to data comparison until the data comparison is within +/-5%;

sampling detection is carried out on the cylinder-out products according to the method when large goods are produced, and the detection data is required to be within +/-5% of the standard value range.

As a further aspect of the invention, the temperature in the oven is set to 105 + -3 deg.C and the selected yarn sample is dried in the oven for 1 hour.

As a further development of the invention, the cooling time of the yarn sample fed into the test tube is set to 30 to 45 minutes.

Compared with the prior art, the invention has the beneficial effects that: the hand feeling of the yarn is creatively evaluated by adopting a mode of measuring the content of the silicone oil by a nuclear magnetic resonance spectrometer, and the data of the content of the silicone oil in the yarn sample of a customer and the data of the content of the silicone oil in the produced yarn sample meet the standard within +/-5%; and if the silicon oil content data in the yarn sample of the customer and the silicon oil content data in the produced yarn sample exceed +/-5%, adjusting the process production detection according to the data comparison until the data comparison is within +/-5%, and determining more accurately.

The problem that the moisture content of the yarns influences the test result is solved by a yarn drying method.

Detailed Description

The technical solutions in the present invention will be described clearly and completely with reference to the following embodiments of the present invention, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown herein, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1

The embodiment provided by the invention comprises the following steps: a process for accurately judging the texture of colored yarn includes such steps as detecting the content of silicone oil in the yarn sample by nuclear magnetic resonance instrument, making up, testing the content of silicone oil, comparing with data, regulating process, and determining if the texture is in accordance with the requirement of customer.

Example 2

The embodiment provided by the invention comprises the following steps: the process for accurately judging the texture of the colored yarn comprises a nuclear magnetic resonance spectrometer, a dehydrator and a drying box, and comprises the following process flows:

s1, selecting a yarn sample sent by a customer, and testing the silicone oil content in the yarn sample of the customer by using a nuclear magnetic resonance spectrometer to obtain silicone oil content data;

s2, feeding the produced yarn sample into a dehydrator, dehydrating the yarn sample through the operation of the dehydrator, and taking out the dehydrated yarn sample;

s3, selecting 3 g of the dehydrated yarn sample, sending the yarn sample into a drying box, setting the temperature in the drying box to be 102 ℃, setting the drying time of the selected yarn sample in the drying box to be 1 hour, and drying the selected yarn sample through the work of the drying box to remove moisture in the selected yarn sample;

s4, taking out the dried yarn sample, quickly compacting, sending the compacted yarn sample into a test tube, and cooling for 30 minutes;

s5, carrying out silicone oil content test on the cooled yarn sample by using a nuclear magnetic resonance spectrometer, so as to determine the silicone oil content in the yarn sample and obtain silicone oil content data;

s6, comparing the silicone oil content data in the yarn sample of the customer with the silicone oil content data in the produced yarn sample;

s6.1, the silicone oil content data in the yarn sample of the customer and the silicone oil content data in the produced yarn sample meet the standard within +/-5%;

s6.2, if the content data of the silicone oil in the yarn sample of the customer and the content data of the silicone oil in the produced yarn sample exceed +/-5%, adjusting the process production detection according to data comparison until the data comparison is within +/-5%;

sampling detection is carried out on the cylinder-out products according to the method when large goods are produced, and the detection data is required to be within +/-5% of the standard value range.

Example 3

The embodiment provided by the invention comprises the following steps: the process for accurately judging the texture of the colored yarn comprises a nuclear magnetic resonance spectrometer, a dehydrator and a drying box, and comprises the following process flows:

s1, selecting a yarn sample sent by a customer, and testing the silicone oil content in the yarn sample of the customer by using a nuclear magnetic resonance spectrometer to obtain silicone oil content data;

s2, feeding the produced yarn sample into a dehydrator, dehydrating the yarn sample through the operation of the dehydrator, and taking out the dehydrated yarn sample;

s3, selecting 5 g of the dehydrated yarn sample, sending the yarn sample into a drying box, setting the temperature in the drying box to be 108 ℃, setting the drying time of the selected yarn sample in the drying box to be 1 hour, and drying the selected yarn sample through the work of the drying box to remove moisture in the selected yarn sample;

s4, taking out the dried yarn sample, quickly compacting, sending the compacted yarn sample into a test tube, and cooling for 45 minutes;

s5, carrying out silicone oil content test on the cooled yarn sample by using a nuclear magnetic resonance spectrometer, so as to determine the silicone oil content in the yarn sample and obtain silicone oil content data;

s6, comparing the silicone oil content data in the yarn sample of the customer with the silicone oil content data in the produced yarn sample;

s6.1, the silicone oil content data in the yarn sample of the customer and the silicone oil content data in the produced yarn sample meet the standard within +/-5%;

s6.2, if the content data of the silicone oil in the yarn sample of the customer and the content data of the silicone oil in the produced yarn sample exceed +/-5%, adjusting the process production detection according to data comparison until the data comparison is within +/-5%;

sampling detection is carried out on the cylinder-out products according to the method when large goods are produced, and the detection data is required to be within +/-5% of the standard value range.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

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