阅读说明：本技术 一种智能化金属热处理方法 (Intelligent metal heat treatment method ) 是由 张恒华 于 2020-05-20 设计创作，主要内容包括：一种智能化金属热处理方法,包括自动化送料系统、自动化加热系统、自动化出料系统、自动化保温退火系统和数据处理系统；其特征在于：所述自动化送料系统由无人驾驶装载车和机械手组成；所述自动化加热系统由加热器、测温器和智能控温器组成,所述自动化出料系统由出料轨道和机械手组成,所述自动化保温退火系统由恒温室和自动测温报警器组成；所述数据处理系统由收发模块和计算机组成；有益效是：热处理作业过程标准化,实现无人或少人化操作；热处理质量可靠性,降低了生产成本、减少能源消耗；保证批量件热处理质量的稳定性和一致性；降低劳动强度,大幅提高生产效率,提高热处理经济效益。(An intelligent metal heat treatment method comprises an automatic feeding system, an automatic heating system, an automatic discharging system, an automatic heat preservation annealing system and a data processing system; the method is characterized in that: the automatic feeding system consists of an unmanned loading vehicle and a manipulator; the automatic heating system consists of a heater, a temperature detector and an intelligent temperature controller, the automatic discharging system consists of a discharging track and a manipulator, and the automatic heat-preservation annealing system consists of a thermostatic chamber and an automatic temperature-measuring alarm; the data processing system consists of a transceiver module and a computer; the beneficial effects are that: the heat treatment process is standardized, and unmanned or less-man operation is realized; the heat treatment quality is reliable, the production cost is reduced, and the energy consumption is reduced; the stability and consistency of the heat treatment quality of the batch pieces are ensured; the labor intensity is reduced, the production efficiency is greatly improved, and the heat treatment economic benefit is improved.)

1. An intelligent metal heat treatment method comprises an automatic feeding system, an automatic heating system, an automatic discharging system, an automatic heat preservation annealing system and a data processing system; the method is characterized in that: the automatic feeding system consists of an unmanned loading vehicle and a manipulator; the automatic heating system consists of a heater, a temperature detector and an intelligent temperature controller, the automatic discharging system consists of a discharging track and a manipulator, and the automatic heat-preservation annealing system consists of a thermostatic chamber and an automatic temperature-measuring alarm; the data processing system consists of a transceiver module and a computer.

2. The intelligent metal heat treatment method according to claim 1, wherein: the unmanned loading vehicle of the automatic feeding system is provided with a 5G network communication and a computer controller.

3. The intelligent metal heat treatment method according to claim 1, wherein: the manipulator device of the automatic feeding system is arranged on a middle hanging beam of the unmanned loading vehicle.

4. The intelligent metal heat treatment method according to claim 1, wherein: the manipulator of the automatic feeding system is a three-section force arm, the maximum clamping diameter is 1000-1200cm, and the maximum load is 2.5 tons.

5. The intelligent metal heat treatment method according to claim 1, wherein: the heater of the automatic heating system is a variable-frequency magnetic induction heater, the temperature detector is an infrared temperature detector, and the intelligent temperature controller consists of a micro single chip microcomputer, a switch module, a relay and an alternating current contactor.

6. The intelligent metal heat treatment method according to claim 1, wherein: the discharging track of the automatic discharging system is a double track, the loading vehicle is a high-power storage battery car, and the manipulator is arranged on a middle hanging beam of the high-power storage battery car; the manipulator is a three-section force arm, the maximum clamping diameter is 1000-1200cm, and the maximum load is 2.5 tons.

7. The intelligent metal heat treatment method according to claim 1, wherein: the thermostatic chamber of the automatic heat-preservation annealing system is provided with a heat-preservation wall and a plurality of independent heat-preservation bins; the automatic temperature measuring alarm is provided with a thermal infrared sensor and an audible and visual alarm.

8. The intelligent metal heat treatment method according to claim 1, wherein: the receiving and transmitting module of the data processing system is a 485 wireless network module, the computer is configured in such a way that a CPU is i5-4570, a mainboard is technically Jia B85M-D2V 449, a memory is 8G (restored to 4G after activity), 419, a hard disk is a 256G solid hard disk, a display card is a seven-rainbow battle axe version GTX750-Twin-1GD5, a power supply is a Jinhetian black box 410 mute power supply, and the rated power is 300W.

Technical Field

The invention relates to a metal heat treatment method for industrial production, in particular to an intelligent metal heat treatment method.

Background

The traditional heat treatment production mode has high labor intensity, low working efficiency and difficult mastering and control of heat treatment parameters, so that the heat treatment processing quality is poor, the production benefit is low, and the development pace of the heat treatment industry is seriously restricted, therefore, people urgently hope for an intelligent heat treatment method with high automation degree, high working efficiency and low labor intensity

The heat treatment workshop mainly meets the heat treatment requirements of products, the types of the heat treatment workshop comprise quenching, quenching and tempering, normalizing, annealing, stress relieving, solid solution, aging strengthening treatment and the like, and the materials comprise various materials such as ferrous metal, aluminum and aluminum alloy, copper and copper alloy, partial functional alloy and the like. The parts are characterized by single piece, small batch and multiple varieties.

Disclosure of Invention

In order to solve the defects and requirements of the prior art, the invention provides an intelligent metal heat treatment method, which is used for automatically feeding and discharging materials and automatically controlling the temperature, and further solves the problems of high labor cost, high energy consumption, low working efficiency and high labor intensity in the heat treatment production process.

The technical scheme for solving the technical problem is as follows: the intelligent metal heat treatment method comprises an automatic feeding system, an automatic heating system, an automatic discharging system, an automatic heat preservation annealing system and a data processing system; the automatic feeding system consists of an unmanned loading vehicle and a manipulator; the automatic heating system consists of a heater, a temperature detector and an intelligent temperature controller, the automatic discharging system consists of a discharging track and a manipulator, and the automatic heat-preservation annealing system consists of a thermostatic chamber and an automatic temperature-measuring alarm; the data processing system consists of a transceiver module and a computer;

the unmanned loading vehicle of the automatic feeding system is provided with a 5G network communication and a computer controller.

The manipulator device of the automatic feeding system is arranged on a middle hanging beam of the unmanned loading vehicle.

The manipulator of the automatic feeding system is a three-section force arm, the maximum clamping diameter is 1000-1200cm, and the maximum load is 2.5 tons.

The heater of the automatic heating system is a variable-frequency magnetic induction heater, the temperature detector is an infrared temperature detector, and the intelligent temperature controller consists of a micro single chip microcomputer, a switch module, a relay and an alternating current contactor.

The discharging track of the automatic discharging system is a double track, the loading vehicle is a high-power storage battery car, and the manipulator is arranged on a middle hanging beam of the high-power storage battery car; the manipulator is a three-section force arm, the maximum clamping diameter is 1000-1200cm, and the maximum load is 2.5 tons.

The thermostatic chamber of the automatic heat-preservation annealing system is provided with a heat-preservation wall and a plurality of independent heat-preservation bins; the automatic temperature measuring alarm is provided with a thermal infrared sensor and an audible and visual alarm.

The receiving and transmitting module of the data processing system is a 485 wireless network module, and the computer is configured by CPUi54690, motherboard technoJia B85M-D2V 449, memory 8G (recovered to 4G after activity), 419, a hard disk 256G solid state disk, a display card seven rainbow battle axe version GTX750-Twin-1GD5, a power supply Jinhetian black box 410 mute power supply, and a rated power of 300W.

The beneficial effects of the invention are as follows: the heat treatment process is standardized, and unmanned or less-man operation is realized; the heat treatment quality is reliable, the production cost is reduced, and the energy consumption is reduced; the stability and consistency of the heat treatment quality of the batch pieces are ensured; the labor intensity is reduced, the production efficiency is greatly improved, the heat treatment economic benefit is improved, and the healthy development of the heat treatment industry is promoted.

Detailed Description

The first embodiment.

An intelligent metal heat treatment method comprises an automatic feeding system, an automatic heating system, an automatic discharging system, an automatic heat preservation annealing system and a data processing system; the method is characterized in that: the automatic feeding system consists of an unmanned loading vehicle and a manipulator; the automatic heating system consists of a heater, a temperature detector and an intelligent temperature controller, the automatic discharging system consists of a discharging track and a manipulator, and the automatic heat-preservation annealing system consists of a thermostatic chamber and an automatic temperature-measuring alarm; the data processing system consists of a transceiver module and a computer.

The unmanned loading vehicle of the automatic feeding system is provided with a 5G network communication and a computer controller.

The manipulator device of the automatic feeding system is arranged on a middle hanging beam of the unmanned loading vehicle.

The manipulator of the automatic feeding system is a three-section force arm, the maximum clamping diameter is 1000-1200cm, and the maximum load is 2.5 tons.

The heater of the automatic heating system is a variable-frequency magnetic induction heater, the temperature detector is an infrared temperature detector, and the intelligent temperature controller consists of a micro single chip microcomputer, a switch module, a relay and an alternating current contactor.

The discharging track of the automatic discharging system is a double track, the loading vehicle is a high-power storage battery car, and the manipulator is arranged on a middle hanging beam of the high-power storage battery car; the manipulator is a three-section force arm, the maximum clamping diameter is 1000-1200cm, and the maximum load is 2.5 tons.

The thermostatic chamber of the automatic heat-preservation annealing system is provided with a heat-preservation wall and a plurality of independent heat-preservation bins; the automatic temperature measuring alarm is provided with a thermal infrared sensor and an audible and visual alarm.

The receiving and transmitting module of the data processing system is a 485 wireless network module, the computer is configured in such a way that a CPU is i5-4570, a mainboard is technically Jia B85M-D2V 449, a memory is 8G (restored to 4G after activity), 419, a hard disk is a 256G solid hard disk, a display card is a seven-rainbow battle axe version GTX750-Twin-1GD5, a power supply is a Jinhetian black box 410 mute power supply, and the rated power is 300W.

Example two.

An intelligent metal heat treatment method comprises an automatic feeding system, an automatic heating system, an automatic discharging system, an automatic heat preservation annealing system and a data processing system; the method is characterized in that: the automatic feeding system consists of an unmanned loading vehicle and a manipulator; the automatic heating system consists of a heater, a temperature detector and an intelligent temperature controller, the automatic discharging system consists of a discharging track and a manipulator, and the automatic heat-preservation annealing system consists of a thermostatic chamber and an automatic temperature-measuring alarm; the data processing system consists of a transceiver module and a computer.

The unmanned loading vehicle of the automatic feeding system is provided with a 5G network communication and a computer controller.

The automatic feeding system is characterized in that two mechanical arms are arranged on front and rear hanging beams of a carriage of the unmanned loading vehicle respectively.

The manipulator of the automatic feeding system is a four-section force arm, the maximum clamping diameter is 500-800cm, and the maximum load is 1.5 tons.

The heater of the automatic heating system is a variable-frequency magnetic induction heater, the temperature detector is an infrared temperature detector, and the intelligent temperature controller consists of a micro single chip microcomputer, a switch module, a relay and an alternating current contactor.

The discharging track of the automatic discharging system is double tracks, the loading vehicle is a high-power storage battery car, and the two mechanical arms are respectively arranged on front and rear hanging beams of the high-power storage battery car; the manipulator is a four-section force arm, the maximum clamping diameter is 500-800cm, and the maximum load is 1.5 tons.

The thermostatic chamber of the automatic heat-preservation annealing system is provided with a heat-preservation wall and a plurality of independent heat-preservation bins; the automatic temperature measuring alarm is provided with a thermal infrared sensor and an audible and visual alarm.

The receiving and transmitting module of the data processing system is a 485 wireless network module, the computer is configured to have a CPU of i5-4690, a mainboard of Kajia B85M-D2V 449, a memory of 8G (restored to 4G after activity), a hard disk of 256G solid state disk, a display card of GTX750-Twin-1GD5, a power supply of a Jinhetian black box 410 mute power supply and a rated power of 300W.