Heat exchange plate group and heat exchanger

文档序号:1886814 发布日期:2021-11-26 浏览:14次 中文

阅读说明:本技术 换热板片组以及换热器 (Heat exchange plate group and heat exchanger ) 是由 张小彬 苏骏 陈雨春 于 2021-09-09 设计创作,主要内容包括:本发明提供一种换热板片组,包括若干层层叠加板片,板片正面与另一板片正面组装形成供热介质流通的第一介质通道,板片反面与另一板片反面组装形成供冷介质通过的第二介质通道,第一介质通道与第二介质通道彼此相邻设置,以实现热量交换;所述板片正面具有波纹区以及非波纹区,所述波纹区包括构造在板片上、自上至下依次均匀间隔排列的多个单元波纹组,相邻两个单元波纹组之间形成第一波纹谷,每个单元波纹组包括压制在板片上的两条波纹脊以及形成于两条波纹脊之间的第二波纹谷,多个第一波纹谷连接形成平面P,多个第二波纹谷连接形成平面M,所述平面P与平面M平行或者重合。(The invention provides a heat exchange plate set, which comprises a plurality of layers of superposed plates, wherein the front surface of one plate and the front surface of the other plate are assembled to form a first medium channel for circulating a heating medium, the back surface of the other plate and the back surface of the other plate are assembled to form a second medium channel for passing a cooling medium, and the first medium channel and the second medium channel are arranged adjacent to each other to realize heat exchange; the front surface of the plate is provided with a corrugated area and a non-corrugated area, the corrugated area comprises a plurality of unit corrugated groups which are constructed on the plate and are sequentially and uniformly arranged from top to bottom at intervals, a first corrugated valley is formed between every two adjacent unit corrugated groups, each unit corrugated group comprises two corrugated ridges pressed on the plate and a second corrugated valley formed between the two corrugated ridges, the first corrugated valleys are connected to form a plane P, the second corrugated valleys are connected to form a plane M, and the plane P is parallel to or coincided with the plane M.)

1. Heat transfer plate group, its characterized in that: the heat exchanger comprises a plurality of layers of laminated plates (1), wherein the front surface of one plate is assembled with the front surface of the other plate to form a first medium channel (2) for circulating a heat supply medium, the back surface of the other plate is assembled with the back surface of the other plate to form a second medium channel (3) for passing a cold supply medium, and the first medium channel and the second medium channel are arranged adjacent to each other to realize heat exchange; the front surface of the plate is provided with a corrugated area and a non-corrugated area, the corrugated area comprises a plurality of unit corrugated groups (4) which are constructed on the plate and are uniformly arranged at intervals from top to bottom in sequence, a first corrugated valley (5) is formed between every two adjacent unit corrugated groups, each unit corrugated group comprises two corrugated ridges (6) pressed on the plate and a second corrugated valley (7) formed between the two corrugated ridges, the first corrugated valleys are connected to form a plane P, the second corrugated valleys are connected to form a plane M, and the plane P is parallel to or coincided with the plane M;

the non-corrugated area comprises first through holes (8) and second through holes (9) which are respectively arranged at the lower corners of the plate and a welding section (10) which is circumferentially arranged at the outer side of the corrugated area, the first through holes are sequentially connected to form a water inlet communicated with the second medium channel, and the second through holes are sequentially connected to form a water outlet communicated with the second medium channel.

2. A heat exchanger plate package according to claim 1, wherein: a plurality of grooves (11) are arranged on the two corrugated ridges at uniform intervals, and the bottoms of the grooves are provided with groove inclined surfaces (12) inclined towards the first corrugated valleys.

3. A heat exchanger plate package according to claim 1, characterised in that said two corrugated ridges are arranged parallel to each other and form an angle β with the short sides of the plates, wherein β is an acute angle.

4. A heat exchanger plate package according to claim 1, characterised in that the opposite side of the plate, corresponding to the middle of the corrugated area, is provided with a stop protrusion extending from side to side, the transverse length of which is always smaller than the transverse length of the corrugated area, so that the flow direction of the cooling medium in the second medium channel is "S" shaped.

5. A heat exchanger plate package according to claim 2, characterised in that the corrugated ridges have a number of weld surfaces (14) formed between adjacent channels, the weld surfaces having a width d1Not less than 4 mm;

the distance between the corrugated ridges at the upper and lower adjacent sides of the first corrugated valley is L1L is arranged between the corrugation ridges on the two adjacent sides of the upper and lower parts of the second corrugation valley2Wherein L is1、L2Not less than 4 mm.

6. A heat exchanger plate package according to claim 2, characterised in that the groove bevels form an angle α with the plane P, M, where 0< α <45 °.

7. A heat exchanger plate package according to claim 1, characterised in that said plane M is located at a distance L from the plate surface1The distance between the plane P and the plate surface is L2Wherein L is1>L2

8. A heat exchange plate group according to claim 1, characterised in that the welding section is provided with a plurality of grooves (15) at regular intervals, and correspondingly, the corresponding groove on the back side of the plate is a groove boss, so that the back side of the plate is circumferentially sealed and welded with the back side of the other plate, and the second medium channel is in a closed state.

9. A heat exchange plate group according to claim 1, characterised in that bosses (16) are provided on the peripheral sides of the first and second through holes, so that when the front surface of the plate is welded with the front surface, the joints of the first and second through holes and the adjacent first and second through holes are sealed.

10. The heat exchanger is characterized by comprising the heat exchange plate group as claimed in any one of the claims 1 to 9.

Technical Field

The invention relates to the technical field of heat exchangers, in particular to a heat exchange plate set and a heat exchanger with the same.

Background

In an asymmetric plate heat exchanger, the volume or area of the first flow medium channel is different from the volume or area of the second flow medium channel. In an open plate heat exchanger, one side is closed to form an inner loop, while the other side is open to communicate with the outside.

Open asymmetric plate heat exchangers are of interest in a variety of applications. One example of such an application is to introduce the cooling medium water to the closed first medium flow side, to introduce the vapor to the open side, and to condense the vapor to liquid, which drips down the plate wall surface, and to achieve the cooling medium-vapor heat exchange.

For many conventional open plate heat exchangers, the flow resistance on the cooling side is required to be reduced as small as possible, and the problem can be effectively solved by the asymmetric corrugations; however, if the open side is provided with the conventional herringbone corrugation, the top surfaces of the corrugated ridges are generally flat due to the limitation of the processing technology, and liquid formed after steam is cooled can be attached to the surface to influence the heat exchange performance; furthermore, the heat exchange performance is better improved by limiting the deflection kinetic energy of the cooling measuring fluid between the plates on the closed side according to a certain limiting direction.

Disclosure of Invention

In order to solve the problems in the prior art, the invention provides a heat exchange plate set with good heat exchange performance and a heat exchanger.

One of the purposes of the invention is to provide a heat exchange plate group, which adopts the following technical scheme:

the heat exchange plate set comprises a plurality of layers of superposed plates, wherein the front surface of one plate and the front surface of the other plate are assembled to form a first medium channel for circulating a heat supply medium, the back surface of the other plate and the back surface of the other plate are assembled to form a second medium channel for passing a cooling medium, and the first medium channel and the second medium channel are arranged adjacent to each other to realize heat exchange;

the front surface of the plate sheet is provided with a corrugated area and a non-corrugated area, the corrugated area comprises a plurality of unit corrugated groups which are constructed on the plate sheet and are sequentially and uniformly arranged at intervals from top to bottom, a first corrugated valley is formed between every two adjacent unit corrugated groups, each unit corrugated group comprises two corrugated ridges pressed on the plate sheet and a second corrugated valley formed between the two corrugated ridges, the first corrugated valleys are connected to form a plane P, the second corrugated valleys are connected to form a plane M, and the plane P is parallel to or coincided with the plane M;

the non-corrugated area comprises first through holes and second through holes which are respectively arranged at the lower corners of the plate and a welding section which is circumferentially arranged at the outer side of the corrugated area, the first through holes are sequentially connected to form a water inlet communicated with the second medium channel, and the second through holes are sequentially connected to form a water outlet communicated with the second medium channel.

Preferably, a plurality of grooves are uniformly arranged on the two corrugated ridges at intervals, and the bottom of each groove is provided with a groove inclined surface inclined towards the first corrugated valley.

Preferably, the two corrugated ridges are arranged in parallel, and an angle formed by the two corrugated ridges and the short plate sheet is beta, wherein the beta is an acute angle.

Preferably, a stop bulge extending left and right is arranged on the back surface of the plate corresponding to the middle of the corrugated area, and the transverse length of the stop bulge is always smaller than that of the corrugated area, so that the circulation direction of the cold medium in the second medium channel is S-shaped.

Preferably, the corrugated ridge is provided with a plurality of welding surfaces formed between adjacent grooves, and the width d of each welding surface1Not less than 4 mm;

the distance between the corrugated ridges at the upper and lower adjacent sides of the first corrugated valley is L1L is arranged between the corrugation ridges on the two adjacent sides of the upper and lower parts of the second corrugation valley2Wherein L is1、L2Not less than 4 mm.

Preferably, the inclined surface of the groove forms an included angle α with the plane P and the plane M, wherein 0< α <45 °.

Preferably, the distance between the plane M and the plate surface is L1The distance between the plane P and the plate surface is L2Wherein L is1>L2

As the preferred scheme, the welding section is provided with a plurality of grooves at uniform intervals, correspondingly, the positions of the reverse side of the plate corresponding to the grooves are groove bosses, and the reverse side of the plate and the reverse side of the other plate are welded in a circumferential sealing manner, so that the second medium channel is in a closed state.

Preferably, bosses are arranged on the peripheries of the first through hole and the second through hole, so that when the front surface and the front surface of the plate are welded, the joints of the first through hole and the second through hole, which are adjacent to the first through hole and the second through hole, are sealed respectively.

Another object of the present invention is to provide a heat exchanger, which includes the above heat exchange plate set.

The invention provides an open asymmetric heat exchange plate set, wherein a plurality of unit corrugated sets are designed on a plate, two corrugated ridges are arranged in each unit corrugated set, and corrugated valleys are respectively formed between the two corrugated ridges and two adjacent unit corrugated sets; the grooves on the corrugated ridges are provided with inclined planes facing the corrugated valleys, so that the service life of the device is prolonged; the heat exchange plate set provided by the invention is provided with a plurality of welding points, and the structural stability is higher.

Drawings

FIG. 1 is a schematic view of a heat exchanger according to the present invention;

FIG. 2 is a schematic view of a cold and hot medium channel structure of a heat exchange plate set according to the present invention;

FIG. 3 is a schematic structural view of forward welding and backward welding of plates of the heat exchange plate set of the present invention;

FIG. 4 is a schematic view of the plate construction of the present invention;

FIG. 5 is a schematic view of a heat exchange plate assembly according to the present invention;

FIG. 6 is an enlarged view of the structure of the area Y in FIG. 5;

fig. 7 is a structural schematic view of a corrugated group of plate units.

Wherein, 1, a plate sheet; 2. a first medium passage; 3. a second medium passage; 4. a unit corrugation group; 5. a first corrugation valley; 6. a corrugated ridge; 7. a second corrugation valley; 8. a first through hole; 9. a second through hole; 10. welding a section; 11. a trench; 12. a groove slope; 13. a stopper groove; 14. welding a surface; 15. a groove; 16. a boss; 100. a base plate; 200. an end plate; 300. a water pipe.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate positional relationships based on the orientations and positional relationships shown in the drawings, are only for convenience of description and simplicity of description, and do not indicate or imply that the method or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the present invention.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," "retained," and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; the two elements can be directly connected or electrically connected, or indirectly connected through an intermediate medium, or the two elements can be communicated with each other at the inner sections. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in fig. 1 to 7, an embodiment of the present invention provides a heat exchanger plate 1 set, including a plurality of stacked plates 1, a first medium channel 2 for flowing a heat medium is formed by assembling a front surface of one plate 1 with a front surface of another plate 1, a second medium channel 3 for passing a cooling medium is formed by assembling a back surface of the plate 1 with a back surface of another plate 1, the first medium channel 2 and the second medium channel 3 are disposed adjacent to each other to achieve heat exchange, that is, the plates 1 are mounted in a manner of being stacked in sequence in a positive-negative-positive-negative manner, and the formed cold-heat exchange channels are disposed at intervals: forming a hot and cold channel;

the front surface of the plate sheet 1 is provided with a corrugated area and a non-corrugated area, the corrugated area comprises a plurality of unit corrugated groups 4 which are constructed on the plate sheet 1 and are uniformly arranged at intervals from top to bottom in sequence, a first corrugated valley 5 is formed between every two adjacent unit corrugated groups 4, each unit corrugated group 4 comprises two corrugated ridges pressed on the plate sheet 1 and a second corrugated valley 7 formed between the two corrugated ridges, the first corrugated valleys 5 are connected to form a plane P, the second corrugated valleys 7 are connected to form a plane M, and the plane P is parallel to or coincided with the plane M; correspondingly, the back surface of the plate 1 corresponding to the first corrugation valley 5 is provided with a first corrugation valley groove, the back surface of the plate corresponding to the second corrugation valley 7 is provided with a second corrugation valley groove, the plane P is parallel to or coincided with the plane M, namely the depth of the first corrugation valley groove is smaller than or equal to that of the second corrugation valley groove, and the first corrugation valley groove and the second corrugation valley groove can guide cold media to flow from the water inlet to the water outlet; when the depth of the first corrugation valley grooves is not equal to that of the second corrugation valley grooves, the resistance of cold medium flowing can be reduced while the cold medium is guided to pass through, and the heat exchange efficiency can be improved better;

the non-corrugated area comprises first through holes 8 and second through holes 9 which are respectively arranged at the upper and lower corners of the plate sheet 1 and a welding section 10 which is circumferentially arranged at the outer side of the corrugated area, the first through holes 8 are sequentially connected to form a water inlet communicated with the second medium channel 3, the second through holes 9 are sequentially connected to form a water outlet communicated with the second medium channel 3, the water inlet is not communicated with the water outlet and the first medium channel 2, and cold medium is prevented from flowing into the first medium channel 2 to influence the heat exchange effect.

As shown in fig. 7, in some embodiments, a plurality of grooves 11 are disposed on two corrugated ridges at regular intervals to facilitate the flow of the medium and increase the heat exchange area; in the heat exchange process of the cold and hot media, the hot media can be condensed in the first media channel 2 to form water beads, the water beads can flow out along the first corrugated valley 5, the second corrugated valley 7 and the groove 11, but through long-time cold and hot exchange, dirt can be accumulated in the groove 11 in the existing design to influence the heat exchange efficiency, so in the application, the bottom of the groove 11 is provided with a groove inclined surface 12 inclined towards the first corrugated valley 5, the inclined surface is arranged to facilitate the outflow of the water beads to avoid accumulation influence, and meanwhile, the inclined surface is inclined towards the first corrugated valley 5 to facilitate the outflow of the water beads, because the two sides of the second corrugated valley 7 in the same unit corrugated group 4 form a certain height difference with the plate 1 compared with the first corrugated valley 5 between the two adjacent unit corrugated groups 4, and the flow of the water beads can be blocked to a certain extent; preferably, the groove slope 12 forms an angle α with the plane P and the plane M, where 0< α <45 °.

In a preferred embodiment, as shown in fig. 4, the two corrugated ridges 6 are arranged parallel to each other, and the angle formed by the two corrugated ridges and the short sheet of the plate 1 is β, wherein β is an acute angle, i.e. the corrugated ridges are inclined.

In a further preferred embodiment, as shown in fig. 4, a stopping protrusion extending from left to right is disposed on the back surface of each plate 1 corresponding to the middle of the corrugated area, a stopping groove 13 is disposed on the front surface of the corresponding plate 1, and the transverse length of the stopping protrusion is always smaller than the transverse length of the corrugated area, so that the flow direction of the cooling medium in the second medium channel 3 is "S" type, the cooling-heating heat exchange area is increased, and the heat exchange efficiency is improved.

In a more preferred embodiment, as shown in fig. 7, in order to ensure a stable welding point when the front surface of one plate 1 is mounted on the front surface of another plate 1, the corrugated ridge is provided with a plurality of welding surfaces 14 formed between adjacent grooves 11, and the width d of each welding surface 14 is shown as1Not less than 4 mm;

the distance between the corrugated ridges at the upper and lower adjacent sides of the first corrugated valley 5 is L1L is specifically arranged between the corrugated ridges on the two adjacent upper and lower sides of the second corrugated valley 72Wherein L is1、L2Not less than 4 mm; preferred is L1、L2、d1Be 4mm, can guarantee that the positive and each welding face 14 of another face of the positive of slab 1 can be accurate combine with corresponding welding face 14 and form the welding point, the welding point that forms as above is the rhombus, and the steadiness is stronger.

More preferred toolIn the embodiment, as shown in fig. 7, the distance between the plane M and the plate surface is L1The distance between the plane P and the plate surface is L2Wherein L is1>L2And correspondingly, the depth of the first corrugated valley groove and the depth of the second corrugated valley groove in the second medium channel 3 are different, so that the heat exchange area is ensured, the impact resistance of medium flow is reduced, and the structural stability is enhanced.

In a further specific embodiment, as shown in the figure, the welding section 10 is provided with a plurality of grooves 15 at uniform intervals, correspondingly, the positions of the reverse side of the plate 1 corresponding to the grooves 15 are groove bosses, so that the reverse side of the plate 1 and the reverse side of the other plate are welded in a circumferential sealing manner, and the second medium channel 3 is in a closed state; the first medium passage 2 is in an open state, and the sheet 1 does not need to be folded around.

In a further embodiment, as shown in fig. 4, bosses 16 are provided on the peripheral sides of the first through hole 8 and the second through hole 9, so that when the front surface of the plate 1 is welded to the front surface, the joints of the first through hole 8 and the second through hole 9 adjacent to the first through hole 8 and the second through hole 9 are sealed respectively.

Another embodiment of the present invention further provides a heat exchanger, as shown in fig. 1, including the group of heat exchange plates 1 described in the above embodiments, a water pipe 300 connected to the first through hole 8 and the second through hole 9, and an end plate 200 and a bottom plate 100 respectively disposed at the front side and the rear side of the group of heat exchange plates 1.

It should be noted that the above embodiments are merely representative examples of the present invention. Many variations of the invention are possible. Any simple modification, equivalent change and modification of the above embodiments according to the spirit of the present invention should be considered to be within the protection scope of the present invention.

11页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:一种强化换热器

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!