阅读说明：本技术 刀片以及具备该刀片的切削刀具 (Insert and cutting tool provided with same ) 是由 田中绫乃 野见山凉马 于 2020-04-20 设计创作，主要内容包括：本公开的刀片具备含有硬质粒子和粘结相的金属陶瓷的基体。基体具有第一面、第二面、位于第一面与第二面的棱线的至少一部分的切削刃、位于第一面的相反侧的第三面、以及从第一面贯穿至第三面的贯通孔。构成贯通孔的内壁在至少中央部具有粘结相的含有率比基体的内部高的粘结相富集层。中央部的粘结相富集层的厚度(T1)比内壁的端部的粘结相富集层的厚度(T2)厚。本公开的切削刀具具有刀柄,其具有从第一端跨至第二端的长度,且具有位于第一端侧的刀槽；上述刀片,其位于刀槽；以及夹紧件,其插入刀片的贯通孔。(The disclosed insert is provided with a matrix of cermet containing hard particles and a binder phase. The base body has a first surface, a second surface, a cutting edge located at least in part of a ridge line of the first surface and the second surface, a third surface located on the opposite side of the first surface, and a through hole penetrating from the first surface to the third surface. The inner wall constituting the through-hole has a binder phase-enriched layer having a higher binder phase content than the inside of the base body at least in the central portion. The thickness (T1) of the binder phase-concentrated layer at the central portion is thicker than the thickness (T2) of the binder phase-concentrated layer at the end portions of the inner wall. The cutting tool of the present disclosure has a shank having a length spanning from a first end to a second end, and having a pocket on a first end side; the blade is positioned in the cutter groove; and a clip inserted into the through hole of the blade.)

1. A cutting insert, wherein,

the insert is provided with a matrix of cermet comprising hard particles and a binder phase,

the base body has:

a first side;

a second face;

a cutting edge located on at least a portion of a ridge line of the first and second surfaces;

a third surface located on an opposite side of the first surface; and

a through hole penetrating from the first surface to the third surface,

the inner wall of the through-hole has a binder phase-enriched layer having a higher binder phase content than the inside of the base body at least in the central part,

the thickness T1 of the binder phase-enriched layer of the central portion is thicker than the thickness T2 of the binder phase-enriched layer of the end portions of the inner wall.

2. The blade of claim 1,

the T1 is 1 to 20 μm inclusive.

3. The blade of claim 1 or 2,

the T2 is 0.2 to 6 μm.

4. The blade of any of claims 1-3,

the diameter R1 of the central portion is greater than the diameter R2 of the end portions.

5. The blade of claim 4,

the R1 is larger than the R2 by 5 μm or more and 30 μm or less.

6. The blade of any of claims 1-5,

the hardness of the binder phase-enriched layer in the central portion is 10GPa or more and 20GPa or less.

7. The blade of any of claims 1-6,

the binder phase-enriched layer of the central portion has a metal layer having a larger content of binder phase than the binder phase-enriched layer on the through-axis side of the through-hole.

8. The blade of any of claims 1-7,

a coating layer having a higher hardness than the binder phase-enriched layer is provided on the binder phase-enriched layer of the central portion.

9. A cutting tool, wherein,

the cutting tool has:

a shank having a length from a first end to a second end and having a pocket on a side of the first end;

the blade of any of claims 1-8, located in the pocket; and

and a clip inserted into the through hole of the blade.

Technical Field

The present disclosure relates to an insert used for cutting and a cutting tool provided with the insert.

Background

At present, cermets containing titanium (Ti) as a main component are widely used as a base of a member requiring wear resistance, lubricity, and chipping resistance, such as a cutting tool, a wear-resistant member, and a lubricating member.

For example, patent document 1 describes a cutting insert having a through hole for mounting to a tool body, the surface of which is coated with a titanium carbide-based cermet. Patent document 1 describes that a metal bleeding layer is provided on the inner surface of a mounting through-hole in order to provide a blade with less abnormal damage even in high-load cutting.

Documents of the prior art

Patent document

Patent document 1: japanese laid-open patent publication No. 2012-245631

Disclosure of Invention

The disclosed insert is provided with a matrix of cermet containing hard particles and a binder phase. The base body has a first surface, a second surface, a cutting edge located at least in part of a ridge line of the first surface and the second surface, a third surface located on the opposite side of the first surface, and a through hole penetrating from the first surface to the third surface. The inner wall constituting the through-hole has a binder phase-enriched layer having a higher binder phase content than the inside of the base body at least in the central portion. The binder phase-concentrated layer in the central portion has a thickness T1 thicker than the binder phase-concentrated layers in the end portions T2.

The cutting tool of the present disclosure has a shank having a length spanning from a first end to a second end, and having a pocket on a first end side; the blade is positioned in the cutter groove; and a clip inserted into the through hole of the blade.

Drawings

Fig. 1 is a perspective view showing an example of a blade according to the present disclosure.

Fig. 2 is a schematic cross-sectional view showing an example of the insert of the present disclosure.

Fig. 3 is an enlarged schematic view of a cross section of the insert of the present disclosure.

Fig. 4 is an enlarged schematic cross-sectional view of another embodiment of the insert of the present disclosure.

Fig. 5 is an enlarged schematic cross-sectional view of another embodiment of the insert of the present disclosure.

Fig. 6 is a plan view showing an example of the cutting insert of the present disclosure.

Fig. 7 is an enlarged schematic cross-sectional view of an insert in the cutting tool of the present disclosure.

Detailed Description

< blade >

Hereinafter, the blade of the present disclosure will be described in detail with reference to the drawings. However, for convenience of explanation, the drawings referred to below simply show main members necessary for explaining the embodiment. Therefore, the blade of the present disclosure can include any structural member not shown in the drawings referred to. The dimensions of the members in the drawings do not faithfully represent the actual dimensions of the structural members, the dimensional ratios of the members, and the like. The same applies to a cutting tool described later.

The inserts of the present disclosure have a matrix of cermet having hard particles and a binder phase. The hard particles are, for example, TiCN, TiC, TiN, or (TiM) CN (M is one or more selected from W, Nb, Ta, Mo, and V). The binder phase contains an iron group metal such as Ni or Co as a main component. The main component means that the content of the constituent components is 50% by mass or more.

As shown in fig. 1, 2, the shape of the blade 1 of the present disclosure may be, for example, a four-sided plate shape. The upper surface in fig. 1, i.e. the first surface 5, is a so-called rake surface. In addition, the insert 1 has a side surface connected to the first surface 5, i.e. a second surface 7.

The insert 1 has a lower surface, i.e., a third surface 9, located on the opposite side of the first surface 5. The second surface 7 is connected to the first surface 5 and the third surface 9, respectively.

The insert 1 of the present disclosure has a cutting edge 13 located at least a portion of the ridge line 11 where the first face 5 and the second face 7 intersect. In other words, the cutting edge 13 has a ridge line 11 located at least partially at the intersection of the rake face and the flank face.

In the insert 1, the entire outer periphery of the first surface 5 may be the cutting edge 13, but the insert 1 is not limited to such a configuration, and for example, only one side of a rectangular rake surface may be the cutting edge 13 or the cutting edge 13 may be partially provided.

The insert 1 of the present disclosure has a through hole 15 penetrating the base 3 from the first surface 5 to the third surface 9. As shown in fig. 3, a binder phase-enriched layer 19 containing hard particles and a binder phase and having a higher binder phase content than the inside of the base body 3 is present in at least the central portion 17a of the inner wall 17 constituting the through-hole 15. The inside of the substrate 3 is a portion located at a distance of 500 μm or more from the surface of the substrate 3. The binder phase-enriched layer 19 need not be present over the entire inner wall 17 of the through-hole 15, but may be present at least in the central portion 17 a.

The central portion 17a is a portion centered when the through hole 15 is divided into nine equal parts in the depth direction. The end 17b is an end obtained by dividing the through hole 15 into nine equal parts in the depth direction.

As shown in fig. 3, with the blade 1 of the present disclosure, the thickness T1 of the binder phase-enriched layer 19 constituting the central portion 17a of the inner wall 17 of the through-hole 15 is thicker than the thickness T2 of the binder phase-enriched layer 19 constituting the end portion 17b of the inner wall 17 of the through-hole 15. The thickness T1 of the binder phase-enriched layer 19 of the central portion 17a and the thickness T2 of the binder phase-enriched layer 19 of the end portion 17b are average values, respectively. T1 and T2 can be measured by observing the cross section of the blade 1 with a metal microscope or an electron microscope. Note that the binder phase-enriched layer 19 may not be present in the end portion 17 b.

With the blade 1 of the present disclosure having such a configuration, the blade 1 suppresses abnormal damage from the inner wall 17 that applies a large force when fixed to the holder (not shown).

The binder phase-enriched layer 19 has a lower hardness than the base body 3 and a higher hardness than the metal-bleeding layer described in cited document 1. Therefore, the binder phase-enriched layer 19 is suppressed in deformation compared with the metal-exuded layer.

With the above-described configuration, when the insert 1 is fixed to the holder by the clip, the suppressed deformation of the binder phase-enriched layer 19 of the central portion 17a causes a small local force to be applied to the base 3 during contact between the central portion 17a of the inner wall 17 and the clip, and therefore the insert 1 is less likely to break and is less likely to be abnormally damaged.

The size of the insert 1 is not particularly limited, and for example, the length of one side of the rake face is set to about 3 to 20 mm. The thickness of the blade 1 is set to, for example, about 1 to 20 mm. In fig. 1, the quadrangular blade 1 is illustrated, but may be, for example, a triangular shape or a disk shape.

In addition, as shown in fig. 4, the insert 1 of the present disclosure may have an enlarged diameter portion 21 connected to the inner wall 17. A step is present at the boundary between the through hole 15 and the enlarged diameter portion 21. In the example shown in fig. 4, the binder phase-enriched layer 19 is not present on the inner wall of the enlarged diameter portion 21, but the binder phase-enriched layer 19 may be present also on the enlarged diameter portion 21. In the insert 1 of the present disclosure, the enlarged diameter portion 21 is not included in the through hole 15. The diameter-enlarged portion 21 is a so-called spot-facing surface. The diameter of the diameter-enlarged portion 21 is larger than the diameter of the through hole 15 by 300 μm or more.

The thickness T1 of the binder phase-enriched layer 19 of the central portion 17a may be 1 μm or more. T1 may be 20 μm or less. With such a configuration, abnormal damage of the insert 1 is suppressed. T1 may be 3 μm or more. T1 may be 10 μm or less.

The binder phase-enriched layer 19 of the end portion 17b may have a thickness T2 of 0.2 μm or more. T2 may be 6 μm or less. With such a configuration, abnormal damage of the insert 1 is suppressed. The thickness T2 may be 0.2 μm or more. The thickness T2 may be 6 μm or less.

As shown in FIG. 5, the diameter R1 of central portion 17a may be greater than the diameter R2 of end portions 17 b. With such a configuration, the contact area between the clip and the inner wall 17 increases, and the clamping force increases.

The diameter R1 of the central portion 17a may be larger than the diameter R2 of the end portion 17b by 5 μm or more and 30 μm or less. With such a configuration, abnormal damage of the insert 1 is suppressed.

The hardness of the binder phase-enriched layer 19 in the central portion 17a may be 10GPa or more and 20GPa or less. With such a configuration, the binder phase-enriched phase 19 is appropriately deformed when contacting the clamp pin, and the clamping force increases. The hardness of the binder phase-enriched layer 19 in the central portion 17a may be measured by a nanoindentation method for the exposed binder phase-enriched layer 19 in the cross section of the blade 1.

The binder phase-enriched layer 19 of the central portion 17a may have a metal layer (not shown) having a larger content of the binder phase than the binder phase-enriched layer 19 on the through-axis side of the through-hole 15. The metal layer does not contain a hard layer but is composed of only a metal. With such a structure, the metal layer functions as a buffer between the binder phase-enriched layer 19 and the binder phase-enriched layer, which will be described later, and therefore, abnormal damage of the blade 1 is suppressed. The thickness of the metal layer may be 0.3 μm or more and 2 μm or less.

The binder phase-enriched layer 19 in the central portion 17a may have a coating layer (not shown). The coating being, for example, of TiCN, TiN, TiCNO, Al₂O₃And the like. The coating layer has a portion with a higher hardness than the binder phase-enriched layer 19. With such a configuration, the wear resistance of the clamping part increases. The coating may be a single layer or a stack of layers. The coating layer may be formed by a CVD method or a PVD method.

< method for manufacturing blade >

Hereinafter, a method of manufacturing the insert of the present disclosure will be described.

The raw material powder used in the production of the blade of the present disclosure is a raw material powder generally used in the production of cermets. The insert of the present disclosure can be obtained by drilling the composition of the substrate, firing conditions, and the method of processing the substrate.

The composition of the matrix may be, for example, one containing 40 to 80 mass% of TiCN as hard particles and 6 to 30 mass% of Co as a binder phase. In addition, WC, TaC, NbC, Mo may be contained for further improvement of the characteristics₂C. VC, ZrC and the like.

Using a device having the above-mentioned groupThe resultant material is molded into a shape having a space which becomes a through hole after firing. Then, for example, firing is performed at a temperature of 1400 ℃ or higher and 1600 ℃ or lower. The firing atmosphere may be N₂Under a partial pressure atmosphere.

If N is to be₂When the partial pressure is 1kPa or more, the binder phase-enriched layer after firing becomes thick. When the average particle diameter d50 of the hard particles used as the raw material is 0.7 μm or less, a binder phase-enriched layer having a metal layer in which the content of the binder phase is higher than that of the binder phase-enriched layer on the side of the through-hole (not shown) can be obtained.

In the above molding, when the molding pressure is high, deformation during firing can be suppressed. On the other hand, when the molding pressure is reduced during molding, the diameter R1 of the central portion of the inner wall is likely to be larger than the diameter R2 of the end portion. Since the relationship between the molding pressure and the deformation changes depending on the composition and the firing temperature, various combinations can be adjusted.

For example, after firing, a rotating brush may be inserted into the through-hole from both ends of the through-hole to grind the inner wall of the through-hole so that the thickness T1 of the binder phase enriched layer in the central portion is thicker than the thickness T2 of the binder phase enriched layer in the end portions, thereby obtaining the blade of the present disclosure. The brush may be inserted from both sides of the through hole, or may be inserted from one side twice.

Then, a coating layer (not shown) may be provided as necessary. The coating layer may be a so-called hard film, and may be formed by, for example, a PVD method or a CVD method. The coating film may be a single layer or a laminated film.

As the coating film, for example, TiN, TiCN, TiCNO, Al can be used₂O₃And TiAlN. Coatings of materials other than those described above may also be used.

Further, at the time after firing, the binder phase-enriched layer may be present in a region other than the through-hole, for example, the first surface, the second surface, or the third surface.

< cutting tool >

Next, the cutting tool of the present disclosure will be explained with reference to the drawings.

As shown in fig. 6, the cutting tool 101 of the present disclosure is, for example, a rod-shaped body extending from a first end (upper end in fig. 6) toward a second end (lower end in fig. 6). As shown in fig. 6, the cutting tool 101 includes a holder 105 having a pocket 103 on a first end side (front end side), and the above-described insert 1 positioned in the pocket 103.

As shown in fig. 7, the clip 107 is inserted into the through hole 15 of the blade 1. In the example shown in fig. 7, the clamping member 107 is in direct or indirect contact with the binder phase-enriched layer 19 located at the central portion 17 a. Note that the clamping member 107 is indirectly in contact with the binder phase-enriched layer 19 means a state where a metal layer 23 or a coating layer is present between the binder phase-enriched layer 19 and the clamping member 107. The binder phase-enriched layer 19 in contact with the clamping member 107 is more easily deformed than the base body 3, and thus is less likely to apply a locally strong force to the blade 1. In addition, if the binder phase-enriched layer 19 is provided, the contact area between the clamping member 107 and the binder phase-enriched layer 19 is increased, and therefore the insert 1 is less likely to move in the pocket during cutting. In addition to such effects, the blade 1 of the present disclosure is less likely to be abnormally damaged. Since the cutting tool 101 includes the insert 1, stable cutting can be performed over a long period of time.

The pocket 103 is a portion for mounting the insert 1, and has a seating surface parallel to the lower surface of the holder 105 and a restricting side surface inclined with respect to the seating surface. The pocket 103 is open at a first end side of the shank 105.

The insert 1 is located in the pocket 103. In this case, the lower surface of the insert 1 may be directly in contact with the pocket 103, or a sheet (not shown) may be interposed between the insert 1 and the pocket 103.

The insert 1 is attached to the holder 105 in such a manner that at least a part of a portion serving as the cutting edge 13 at a ridge line where the rake face and the flank face intersect protrudes outward from the holder 105. In the present embodiment, the insert 1 is attached to the holder 105 by a fixing screw 107. That is, the insert 1 is mounted on the holder 105 by inserting the fixing screw 107 into the through hole 15 of the insert 1, inserting the tip of the fixing screw 107 into a screw hole (not shown) formed in the pocket 103, and screwing the screw portions together.

As a material of the shank 105, steel, cast iron, or the like can be used. In these components, steels with higher toughness can be used.

In the present embodiment, a cutting tool 101 used for so-called turning is exemplified. Examples of the turning include inner diameter machining, outer diameter machining, grooving machining, and end face machining. The cutting tool 101 is not limited to a cutting tool used for turning. For example, the insert 1 of the above-described embodiment may be used for a cutting tool 101 used for milling.

[ examples ] A method for producing a compound

Hereinafter, the blade of the present disclosure will be explained.

The substrate is fabricated in the following manner. A binder was added to a raw material powder containing 40 mass% of TiCN, 12 mass% of TiN, 20 mass% of WC, 8 mass% of NbC, 20 mass% of Co, and other unavoidable carbides, and the mixture was press-molded into a desired shape, thereby producing a tool-shaped compact having a through-hole. These raw material powders are those generally used in the production of cermets. The composition of the matrix of the present disclosure is also not particular. Then, after removing the binder component, the resultant was fired at 1530 ℃ for 1 hour in a nitrogen atmosphere of 3kPa, thereby obtaining a blade having a binder phase enriched layer having a metal layer on the inner wall of the through hole.

Then, the inner wall of the through-hole was ground with a brush, thereby producing a blade having a structure shown in table 1. The binder phase-enriched layer is not present, or the portion of the binder phase-enriched layer having a small thickness is obtained by extending the time of grinding with a brush.

[ TABLE 1 ]

The first, second, and third surfaces of any one of the inserts were subjected to sand blasting to remove the binder phase enriched layer.

The brush-based polishing is performed by applying a polishing liquid obtained by mixing 0.1 to 3 μm of diamond powder and a lubricating oil to a pig hair brush and inserting the pig hair brush into a through hole while rotating the pig hair brush.

The thickness of the binder phase-enriched layer at the center and end portions, the diameter R1 of the center portion, and the diameter R2 of the end portions were measured using a cross section obtained by cutting the base body along a plane including the through axis in the thickness direction.

When the hardness of the inside of the base body and the hardness of the binder phase-enriched layer were measured using the cross section of the blade, the hardness of the binder phase-enriched layer was lower than the hardness of the inside of the base body.

The obtained insert is placed in the pocket of the holder, and the clamping member is inserted into the through hole of the insert, thereby fixing the insert by the clamping member. Then, a cutting test was performed under the following conditions.

< test on resistance to Defect >

A workpiece to be cut: SCM435 with 4 grooves (5mm wide)

Cutting speed: 300m/min

Feeding: 0.3mm/rev

Incision amount: 0.5mm

Cutting state: wet type

The evaluation method comprises the following steps: the presence or absence of a state of chipping or defect after 10000 times of impact application was judged.

The samples nos. 1, 2, 9 without the structure of the blade of the present disclosure produced abnormal damage. Abnormal damage of the blade of the present disclosure is suppressed. Further, the insert is held well in the holder, and the surface roughness of the machined workpiece is also good.

The insert of the present disclosure and the cutting tool including the same described above are examples, and different configurations may be adopted without departing from the spirit of the present disclosure.

Description of the reference numerals

1. blade

3. base

5. first face

7. second face

9. third surface

11. ridge

13. cutting edge

15. through hole

17. inner wall

17 a. center part

17 b. end part

19. binder phase enriched layer

21. expanding part

T1. thickness of binder phase-enriched layer in center

T2. thickness of binder phase enriched layer at end

R1. diameter of the center part

R2. diameter of the end

101. cutting tool

103. knife groove

105. knife handle

107. clamp.