阅读说明：本技术 一种高效热脱附模块化处理装置 (High-efficient thermal desorption modularization processing apparatus ) 是由 吴小龙 尹业新 陈宇航 穆立铭 常钰 于 2021-10-18 设计创作，主要内容包括：本发明公开了一种高效热脱附模块化处理装置,涉及土壤修复技术领域。包括加热单元；加热单元包括箱体；箱体顶部可拆卸设置有上盖；箱体一侧铰接有侧门；箱体另一侧顶部设置有排气管；排气管用于与冷凝降温装置连接；箱体内部设置有加热装置；箱体内部用于盛放待处理土壤；还包括多个多相抽提井；多相抽提井插设于待处理土壤内；加热单元通过载重卡车和吊车进行运输与吊装。本发明具有模块化处理的优势,可以根据污染土壤处理量灵活调整加热单元数量,处理能力可通过增加加热单元的方式快速提升,解决了处理规模越大,处理能力或处理效率下降的问题。(The invention discloses a high-efficiency thermal desorption modular treatment device, and relates to the technical field of soil remediation. Comprises a heating unit; the heating unit comprises a box body; the top of the box body is detachably provided with an upper cover; a side door is hinged to one side of the box body; an exhaust pipe is arranged at the top of the other side of the box body; the exhaust pipe is used for being connected with the condensation cooling device; a heating device is arranged in the box body; the interior of the box body is used for containing soil to be treated; the device also comprises a plurality of multiphase extraction wells; the multiphase extraction well is inserted into soil to be treated; the heating unit is transported and hoisted by a truck and a crane. The invention has the advantage of modular treatment, can flexibly adjust the number of the heating units according to the treatment capacity of the polluted soil, can quickly improve the treatment capacity by increasing the heating units, and solves the problem that the treatment capacity or the treatment efficiency is reduced when the treatment scale is larger.)

1. The high-efficiency thermal desorption modular treatment device is characterized by comprising a heating unit; the heating unit comprises a box body; the top of the box body is detachably provided with an upper cover; a side door is hinged to one side of the box body; an exhaust pipe is arranged at the top of the other side of the box body; the exhaust pipe is used for being connected with the condensation cooling device; a heating device is arranged in the box body; the interior of the box body is used for containing soil to be treated; the device also comprises a plurality of multiphase extraction wells; the multiphase extraction well is inserted into soil to be treated; the heating unit is transported and hoisted by a truck and a crane.

2. The efficient thermal desorption modular processing device as claimed in claim 1, wherein the box body, the upper cover and the outer part of the side door are all wrapped with heat insulation materials.

3. A high-efficiency thermal desorption modular processing device as claimed in claim 1 or 2, wherein the bottom of the box body is provided with a drain pipe; the drain pipe is used for being connected with a wastewater treatment system.

4. A high efficiency thermal desorption modular processing apparatus as claimed in claim 3, wherein said heating means are arranged in eight groups in parallel; two groups of the side surfaces of the box body adjacent to the side doors are respectively arranged; four groups are arranged at the bottom of the box body.

5. The efficient thermal desorption modular processing apparatus of claim 4, further comprising a tail gas and wastewater treatment system; the tail gas and wastewater treatment system comprises a condensation cooling device, a multiphase separator, a solid waste collection device, a water suction pump, a wastewater treatment system, a pre-filter, a vacuum pump and an active carbon adsorption device; the condensation cooling device is connected with the multiphase separator; a solid waste outlet of the multiphase separator is connected with a solid waste collecting device; a wastewater outlet of the multiphase separator is connected with a water pump; the water suction pump is connected with a wastewater treatment system; the waste gas outlet of the multiphase separator is connected with a pre-filter; the pre-filter is connected with a vacuum pump; and the outlet of the vacuum pump is connected with an activated carbon adsorption device.

6. The efficient thermal desorption modular processing apparatus of claim 5, further comprising a waste heat recovery and utilization system; the waste heat recovery and utilization system comprises a heat exchange pipe and an aeration pipe; the heat exchange pipe is arranged in the condensation cooling device and is connected with the aeration pipe; the aeration pipe is arranged at the bottom of the inner side of the box body.

7. The efficient thermal desorption modular processing apparatus of claim 6, further comprising a comprehensive control system; the comprehensive control system is respectively and electrically connected with the heating unit, the waste heat recovery and utilization system and the tail gas and wastewater treatment system; the system is used for uniformly monitoring and controlling various indexes of the heating unit, the waste heat recovery and utilization system and the tail gas and wastewater treatment system.

8. The efficient thermal desorption modular processing apparatus of claim 7, wherein a plurality of heating units correspond to a set of integrated control system, waste heat recovery and utilization system and tail gas and wastewater treatment system.

Technical Field

The invention relates to the technical field of soil remediation, in particular to a high-efficiency thermal desorption modular processing device.

Background

In recent years, with the upgrading of industrial structures and the acceleration of urban construction speed in China, a large number of sites left after urban industrial enterprises are moved have serious pollution problems, typical organic pollutants such as benzene series, petroleum hydrocarbon, polycyclic aromatic hydrocarbon and the like are distributed in a large amount in soil and underground water, the organic pollutants have the characteristics of high concentration, high toxicity, easiness in diffusion and the like, serious threats are caused to ecological environment and human health, and the redevelopment and utilization of land are influenced.

Thermal desorption repair technology is one of the main technologies for repairing contaminated sites, and has been widely applied to repair and treatment of organic contaminated sites. The thermal desorption technology can be divided into an in-situ thermal desorption technology and an ex-situ thermal desorption technology, and the ex-situ thermal desorption technology has the advantages of easiness in control, high removal efficiency, short repair period, strong applicability and the like, so that the research and development and application of the ex-situ thermal desorption device in China in recent years show the trend of accelerating the process, but the existing ex-situ thermal desorption device still generally has the problems of low energy utilization efficiency, large occupied area, poor mobility, soil treatment scale limitation on repair time and the like.

Disclosure of Invention

In order to solve the problems in the prior art, the invention provides a high-efficiency thermal desorption modular treatment device, which concentrates polluted soil into a closed heating unit, and efficiently performs thermal desorption treatment on the polluted soil on site or in a designated area of a polluted site by adopting a batch feeding indirect thermal desorption mode, so that organic pollutants are volatilized and separated from the soil, and the purpose of removing the pollutants in the soil is achieved. Compared with the existing ex-situ thermal desorption repair device, the device has expandability, the number of the heating units can be flexibly adjusted according to the soil treatment capacity, and the repair time can not be influenced by the soil quantity; in addition, the device has mobility, can realize rapid deployment, efficient treatment and safe discharge, and is suitable for emergency soil treatment scenes; the method can also effectively solve the challenges brought by factors such as complex hydrogeological conditions, extreme weather changes and the like.

In order to achieve the above object, the present invention provides a high-efficiency thermal desorption modular processing apparatus, comprising a heating unit; the heating unit comprises a box body; the top of the box body is detachably provided with an upper cover; a side door is hinged to one side of the box body; an exhaust pipe is arranged at the top of the other side of the box body; the exhaust pipe is used for being connected with the condensation cooling device; a heating device is arranged in the box body; the interior of the box body is used for containing soil to be treated; the device also comprises a plurality of multiphase extraction wells; the multiphase extraction well is inserted into soil to be treated; the heating unit is transported and hoisted by a truck and a crane.

Furthermore, the box body, the upper cover and the outer parts of the side doors are all wrapped with heat insulation materials.

Furthermore, a drain pipe is arranged at the bottom of the box body; the drain pipe is used for being connected with a wastewater treatment system.

Further, eight groups of heating devices are arranged in parallel; two groups of the side surfaces of the box body adjacent to the side doors are respectively arranged; four groups are arranged at the bottom of the box body.

Further, the system also comprises a tail gas and wastewater treatment system; the tail gas and wastewater treatment system comprises a condensation cooling device, a multiphase separator, a solid waste collection device, a water suction pump, a wastewater treatment system, a pre-filter, a vacuum pump and an active carbon adsorption device; the condensation cooling device is connected with the multiphase separator; a solid waste outlet of the multiphase separator is connected with a solid waste collecting device; a wastewater outlet of the multiphase separator is connected with a water pump; the water suction pump is connected with a wastewater treatment system; the waste gas outlet of the multiphase separator is connected with a pre-filter; the pre-filter is connected with a vacuum pump; and the outlet of the vacuum pump is connected with an activated carbon adsorption device.

Further, the system also comprises a waste heat recovery and utilization system; the waste heat recovery and utilization system comprises a heat exchange pipe and an aeration pipe; the heat exchange pipe is arranged in the condensation cooling device and is connected with the aeration pipe; the aeration pipe is arranged at the bottom of the inner side of the box body.

Further, the system also comprises a comprehensive control system; the comprehensive control system is respectively and electrically connected with the heating unit, the waste heat recovery and utilization system and the tail gas and wastewater treatment system; the system is used for uniformly monitoring and controlling various indexes of the heating unit, the waste heat recovery and utilization system and the tail gas and wastewater treatment system.

Furthermore, the plurality of heating units correspond to a set of comprehensive control system, a waste heat recovery and utilization system and a tail gas and wastewater treatment system.

Compared with the prior art, the invention has the following beneficial effects:

(1) the invention has the advantage of modular treatment, can flexibly adjust the number of the heating units according to the treatment capacity of the polluted soil, can quickly improve the treatment capacity by increasing the heating units, and solves the problem that the treatment capacity or the treatment efficiency is reduced when the treatment scale is larger.

(2) The modularized heating unit can be rapidly deployed to a treatment site through a trailer or a special truck, the heating unit can be used as a container to load polluted soil while the polluted soil is excavated, the upper cover is closed, and the modularized heating unit can start to operate after being connected with a tail gas and wastewater treatment system which is arranged in advance, and can be applied to emergency treatment. In addition, the problems of short construction period, short period and the like in the repair engineering are solved.

(3) The heating unit has high energy utilization rate, and can ensure that the soil in the heating unit can be heated to the target heating temperature.

(4) The risks of construction difficulty, system damage, rapid increase of underground water quantity, exceeding of extraction treatment capacity, site temperature reduction, construction period delay and the like caused by extreme weather are effectively avoided; in addition, the ectopic thermal remediation can also effectively avoid misjudgment on a processing area due to insufficient site survey.

(5) The heating unit has good sealing performance, so the heating unit can be used as a container for heat treatment and can also be used as a container for transporting and storing polluted soil.

(6) Compared with auger type or rotary kiln type thermal desorption equipment, the device does not need continuous feeding, only needs to load soil into a heating unit before treatment, and is simple and convenient to operate; in addition, the auger type thermal desorption equipment has adhesion problem to the soil with higher oil content and water content, which causes low thermal efficiency, and the device can treat the soil with wide adaptability, does not need pretreatment and is not limited by parameters such as oil content, water content, particle size and the like.

(7) To the soil that oiliness, moisture content are higher, adopt heap thermal desorption to have the difficult fashioned problem of heap, and the unable reuse of heat preservation concrete of adoption, cause the wasting of resources, under the comparison, the device deals with the soil wide range, adopts the steel container form, but equipment cyclic utilization, and in the long run, the cost of dealing with is compared in heap thermal desorption greatly reduced.

Drawings

Fig. 1 is a perspective view of a heating unit of the high-efficiency thermal desorption modular processing apparatus of the present invention.

Fig. 2 is a perspective view of the high-efficiency thermal desorption modular processing apparatus of the present invention with a side door of the heating unit removed.

Fig. 3 is a perspective view of another perspective view of a heating unit in the high-efficiency thermal desorption modular processing apparatus according to the present invention.

Fig. 4 is a flow chart of the operation of the high-efficiency thermal desorption modular treatment device of the invention.

Wherein, 1-upper cover; 2-side door; 3, a box body; 4-a heating device; 5-a multiphase extraction well; 6-an aerator pipe; 7-an exhaust pipe; 8-a drain pipe; 10-soil to be treated.

Detailed Description

To achieve the above objects and advantages, the present invention provides a technical means and a structure thereof, which are described in detail with reference to the accompanying drawings.

As shown in fig. 1-4, the present invention provides a high-efficiency thermal desorption modular processing apparatus, comprising a heating unit; the heating unit comprises a box body 3; the top of the box body is detachably provided with an upper cover 1; a side door 2 is hinged to one side of the box body; the box body 3, the upper cover 1 and the side door 2 are all coated with heat insulation materials; a drain pipe 8 is arranged at the bottom of the other side of the box body 3, and an exhaust pipe 7 is arranged at the top of the box body; the drain pipe 8 is used for being connected with a wastewater treatment system; the exhaust pipe 7 is used for being connected with a condensation cooling device; a heating device 4 is arranged in the box body 3; the box body 3 is used for containing soil 10 to be treated; also comprises a plurality of multiphase extraction wells 5; the multiphase extraction well 5 is inserted into soil to be treated; the heating unit is transported and hoisted by a truck and a crane.

Eight groups of heating devices 4 are arranged in parallel; two groups of the side surfaces of the box body 3 adjacent to the side doors 2 are respectively arranged; four groups are arranged at the bottom of the box body 3.

Also comprises a tail gas and wastewater treatment system; the tail gas and wastewater treatment system comprises a condensation cooling device, a multiphase separator, a solid waste collection device, a water suction pump, a wastewater treatment system, a pre-filter, a vacuum pump and an active carbon adsorption device; the condensation cooling device is connected with the multiphase separator; a solid waste outlet of the multiphase separator is connected with a solid waste collecting device; a wastewater outlet of the multiphase separator is connected with a water pump; the water suction pump is connected with a wastewater treatment system; the waste gas outlet of the multiphase separator is connected with a pre-filter; the pre-filter is connected with a vacuum pump; and the outlet of the vacuum pump is connected with an activated carbon adsorption device.

The system also comprises a waste heat recovery and utilization system; the waste heat recovery and utilization system comprises a heat exchange pipe and an aeration pipe 6; the heat exchange pipe is arranged in the condensation cooling device and is connected with the aeration pipe 6; the aeration pipe 6 is arranged at the bottom of the inner side of the box body. And injecting the waste heat into the heating unit again for utilization.

The system also comprises a comprehensive control system; the comprehensive control system comprises an upper computer, and the specific function control is realized through the upper computer; the comprehensive control system is respectively and electrically connected with the heating unit, the waste heat recovery and utilization system and the tail gas and wastewater treatment system; the system is used for uniformly monitoring and controlling various indexes of the heating unit, the waste heat recovery and utilization system and the tail gas and wastewater treatment system.

The heating units correspond to a set of comprehensive control system, a waste heat recovery and utilization system and a tail gas and wastewater treatment system.

The following description is given with reference to specific examples:

after detailed investigation and risk assessment are carried out on a certain enterprise, the fact that trichloroethylene pollution exists in part of shallow soil of the enterprise is found, and the part of the polluted soil of the area needs to be repaired. The total amount of the polluted soil in the area is 25m³The concentration of the pollutants is 7681mg/kg, the porosity is 0.3, and the water content isThe rate was 0.3 and the initial temperature was 20 ℃. After evaluation and comparison, the repair scheme selects an ex-situ thermal desorption technology and selects the high-efficiency thermal desorption modular treatment device designed by the invention.

The specific implementation steps are as follows:

after the heating unit is transported to a material filling destination through a load-carrying truck, the side door 2 is kept in a closed state, the upper cover 1 is opened through a hoisting machine, and the heating unit is properly and horizontally placed on the ground. The soil 10 to be treated is dumped into the heating unit from the top by means of a digging machine. After the feeding is completed, the multiphase extraction well is inserted vertically by means of a hoisting machine into the soil to be treated 10 of the heating unit. The upper lid 1 is mounted on top of the heating unit by a lifting machine, closing all the airtight valves. And hoisting the heating unit integrally and horizontally on a load-carrying truck by using a hoisting machine. After being transported to a designated processing center, the heating unit is detached from the load-carrying truck by a lifting machine and placed at a designated position.

Connecting the drain pipe 8 with a wastewater treatment system; connecting the exhaust pipe 7 with a condensation cooling device of a tail gas and wastewater treatment system; the aeration pipe 6 is connected with a heat exchange pipe of a waste heat recovery and utilization system. The drain pipe 8 is first opened to drain the liquid in the tank 3 through the drain pipe 8 into the wastewater treatment system. The drain 8 valve is then closed. And starting the tail gas and wastewater treatment system, the heating device and the multiphase extraction well. By heating, the temperature of the cold spot in the heating unit is gradually increased to the azeotropic temperature, so that volatile and semi-volatile pollutants in the material are volatilized and enter a gas phase.

Under the negative pressure of the vacuum pump, the mixture of water vapor and gas phase contaminants is allowed to enter the exhaust pipe 7. After most of the contaminants are evaporated, the temperature is raised to about 300 ℃ so that the residual contaminants undergo pyrolysis reaction and are destroyed. The total heat treatment time is about 10-15 days.

The water vapor and gas phase mixture generates condensed water and non-condensable waste gas under the action of the condensation cooling device, so that the gas phase mixture is separated into a gas phase and a liquid phase. The temperature of the gas phase mixture is about 100-200 ℃. The gas-liquid phase mixture comprises part of soil water and pollutant trichloroethylene. Condensed water directly enters a wastewater treatment system, and waste gas enters a multiphase separation device for continuous separation; the waste gas separated by the multiphase separation device removes pollutants from the gas through an activated carbon adsorption device, and the standard emission is realized. The mass of gas phase contaminants adsorbed by the activated carbon unit was about 62 kg. The wastewater separated by the multiphase separation device enters a wastewater treatment system for treatment. The total wastewater treatment capacity was 2.03 cubic meters. The mass of the liquid pollutant is 267kg, and the residual is polluted soil water. The solid waste separated by the multiphase separation device is collected by the solid waste collection device.

Waste heat generated by the condensing device enters the aeration pipe 6 in the heating unit through the heat exchange pipe to carry out high-temperature aeration on the soil, so that the waste heat is recycled. And after the concentration of the pollutants in the untreated tail gas is stably lower than the emission standard, closing the heating system, and performing multiphase extraction, ventilation and heat dissipation on the system. When the temperature of the soil in the box body 3 is lower than 40 ℃, the airtight valve is closed, and the connection between the heating unit and other systems is disconnected. After transporting the heating unit to the disposal destination, the upper cover 1 and the side door 2 are opened, and the material is dumped through the assistance of the hoisting system. At the moment, the contaminated soil is removed through ex-situ thermal desorption, so that the aim of soil remediation is fulfilled.

The above description is only a preferred embodiment of the present invention, and not all embodiments, and all structural changes made under the teaching of the present invention should be understood as belonging to the protection scope of the present invention.