阅读说明：本技术 一种具有阻隔紫外线效果的防腐瓦及其生产装置 (Anticorrosive tile with ultraviolet ray blocking effect and production device thereof ) 是由 张坤 胡强 于 2021-08-18 设计创作，主要内容包括：本发明提供一种具有阻隔紫外线效果的防腐瓦。所述具有阻隔紫外线效果的防腐瓦包括再生料层和支撑结构层；耐腐蚀层,所述耐腐蚀层设置于所述基层的外表面,用于增强瓦体结构的防腐性能；外防护层,所述外防护层设置于所述耐腐蚀层的外表面,用于增强瓦体结构外表面的抗摩擦和抗紫外线性能。本发明提供的具有阻隔紫外线效果的防腐瓦具有采用废旧原料与新料的混合使用,节约原料的消耗,同时充分利用可重复利用资源,节约废料的产生,降低生产的成本,同时瓦体结构的耐腐蚀层和外防护层增强瓦体整体的耐摩擦和防护性能,延长使用寿命,耐腐蚀层提高瓦体表面的防腐蚀性能和抗紫外线照射性能,增强瓦体整体对环境的适应能力。(The invention provides an anti-corrosion tile with an ultraviolet ray blocking effect. The anti-corrosion tile with the ultraviolet blocking effect comprises a regeneration material layer and a support structure layer; the corrosion-resistant layer is arranged on the outer surface of the base layer and is used for enhancing the corrosion resistance of the tile body structure; and the outer protective layer is arranged on the outer surface of the corrosion-resistant layer and is used for enhancing the friction resistance and the ultraviolet resistance of the outer surface of the tile body structure. The anti-corrosion tile with the effect of blocking ultraviolet rays provided by the invention has the advantages that the waste raw materials and the new materials are mixed for use, the consumption of the raw materials is saved, meanwhile, the recyclable resources are fully utilized, the generation of waste materials is saved, the production cost is reduced, meanwhile, the anti-corrosion layer and the outer protective layer of the tile body structure enhance the friction resistance and the protective performance of the whole tile body, the service life is prolonged, the anti-corrosion layer improves the anti-corrosion performance and the anti-ultraviolet irradiation performance of the surface of the tile body, and the adaptability of the whole tile body to the environment is enhanced.)

1. An anticorrosive tile with ultraviolet blocking effect, comprising:

the base layer comprises a regeneration material layer and a support structure layer;

the corrosion-resistant layer is arranged on the outer surface of the base layer and is used for enhancing the corrosion resistance of the tile body structure;

the outer protective layer is arranged on the outer surface of the corrosion-resistant layer and is used for enhancing the friction resistance and ultraviolet resistance of the outer surface of the tile body structure;

and the inner supporting layer is arranged on the inner side surface of the base layer and is used for keeping the integrity of the integral structure of the tile body and facilitating further processing.

2. The corrosion-resistant tile with the effect of blocking ultraviolet rays as claimed in claim 1, wherein the supporting structure layer is coated on the outer surface of the regeneration material layer, and the surface thickness of the supporting structure layer is the same as the thickness of the regeneration material layer.

3. The anti-corrosion tile with the effect of blocking ultraviolet rays as claimed in claim 2, wherein the regeneration layer is prepared by crushing waste asbestos cement tiles and mixing cement, and the thickness is controlled to be 5 mm-10 mm.

4. The anti-corrosion tile with the effect of blocking ultraviolet rays as claimed in claim 1, wherein the support structure layer is made of PVC tile material, and the thickness is controlled to be 5 mm-10 mm.

5. The anti-corrosion tile with the effect of blocking ultraviolet rays as claimed in claim 2, wherein the anti-corrosion layer is made of petroleum asphalt and is laid on the outer surface of the supporting structure layer, the thickness of the anti-corrosion layer is controlled to be 2 mm-5 mm, the anti-corrosion performance of the outer surface of the tile body structure is enhanced, and meanwhile, the petroleum asphalt material can block ultraviolet rays generated by sunlight.

6. The corrosion-resistant tile with the effect of blocking ultraviolet rays as claimed in claim 5, wherein the outer protective layer is made of a ceramic coating and is laid on the outer surface of the corrosion-resistant layer, and the thickness of the outer protective layer is controlled to be 5 mm-8 mm, so as to enhance the protective performance of the outer surface of the tile body.

7. The anti-corrosion tile with the effect of blocking ultraviolet rays according to claim 1, wherein the inner supporting layer is formed by cement concrete, and the thickness of the inner supporting layer is controlled to be 5 mm-10 mm, so that the strength of the overall structure of the tile body is enhanced.

8. The corrosion-resistant tile with the effect of blocking ultraviolet rays as claimed in claim 7, wherein the inner side surface of the inner supporting layer is cast with a resistance bump, and the resistance bump is made of plastic rubber and used for enhancing the buffering performance and the protection performance of the tile body in the transportation process.

9. The utility model provides a apparatus for producing of anticorrosive tile with separation ultraviolet effect which characterized in that, the anticorrosive tile with separation ultraviolet effect need pour the shaping resistance lug at the medial surface of inner support layer at the in-process of preparation, need use when pouring and pour apparatus for producing, include:

the inner side of the box body is fixedly connected with a supporting template;

the bottom of the hydraulic lifting piece is fixed to the top of the box body, the output end of the hydraulic lifting piece is fixedly connected with a linkage plate, the bottom of the linkage plate is fixedly connected with a limiting sliding shaft, and a supporting spring is sleeved on the outer surface of the limiting sliding shaft;

the top of the mounting frame is fixed to the bottom end of the limiting sliding shaft, and a limiting sliding hole is formed in the mounting frame;

one side of the first telescopic piece is fixed on the outer surface of the mounting frame, a supporting sliding plate is fixedly connected to the output end of the first telescopic piece, and a rotating motor is arranged on the supporting sliding plate;

the rotary drum is fixed at the axis of the rotary drum at the output end of the rotary motor, at least three groups of shaping rollers are fixedly connected to the outer surface of the rotary drum, connecting grooves and shaping grooves are formed in the shaping rollers respectively, and a material injection pipe is arranged on one side of each shaping roller.

10. The corrosion-resistant tile with the effect of blocking ultraviolet rays as claimed in claim 9, wherein the surface of the supporting sliding plate is slidably connected with the inner surface of the limiting sliding hole, the inside of the connecting groove is communicated with the inside of the fixed groove, and the inside of the connecting groove is communicated with the inside of the injecting pipe.

Technical Field

The invention relates to the technical field of building tiles, in particular to an anti-corrosion tile with an ultraviolet ray blocking effect and a production device thereof.

Background

With the continuous development and progress of the building industry, the requirements on the functionality and the convenience of building materials are continuously improved, a waterproof tile structure needs to be laid above a roof after the building is formed, the waterproof tile structure is used for waterproofing and protecting the roof, the stability and the safety of the use of the building are enhanced, and the corrosion resistance of the surface of the traditional tile structure needs to be improved when the traditional tile structure faces severe environment and weather.

The anticorrosive tile is also called as a synthetic resin anticorrosive tile and a colored synthetic resin plate, is a novel environmental-friendly building material in China in recent years, is commonly used as a roof anticorrosive tile and the like, and is suitable for large-scale industrial building roof and wall newly-built and factory building reconstruction projects of modernized factories, chemical fertilizer factories, sewage treatment plants, electroplating plants, forging plants, casting plants, power plants, markets, warehouses and the like.

In the prior art, although the existing anticorrosion tile can play a certain anticorrosion role and can play a certain protection role in the face of chemical plants and severe weather, the ultraviolet blocking capability is limited in the face of strong sunlight irradiation, the property of the anticorrosion tile is influenced, and meanwhile, the indoor environment is easily influenced.

Therefore, it is necessary to provide an anti-corrosion tile with an effect of blocking ultraviolet rays and a production device thereof to solve the above technical problems.

Disclosure of Invention

The invention provides an anti-corrosion tile with an ultraviolet ray blocking effect, and solves the problem that the ultraviolet ray resistance of the anti-corrosion tile needs to be improved.

In order to solve the technical problems, the anti-corrosion tile base layer with the ultraviolet ray blocking effect comprises a regeneration material layer and a support structure layer;

the corrosion-resistant layer is arranged on the outer surface of the base layer and is used for enhancing the corrosion resistance of the tile body structure;

the outer protective layer is arranged on the outer surface of the corrosion-resistant layer and is used for enhancing the friction resistance and ultraviolet resistance of the outer surface of the tile body structure;

and the inner supporting layer is arranged on the inner side surface of the base layer and is used for keeping the integrity of the integral structure of the tile body and facilitating further processing.

Preferably, the support structure layer is coated on the outer surface of the regeneration material layer, and the surface thickness of the support structure layer is the same as the thickness of the regeneration material layer.

Preferably, the regeneration material layer is prepared by crushing waste asbestos cement tiles and mixing the crushed waste asbestos cement tiles with cement, and the thickness is controlled to be 5-10 mm.

Preferably, the support structure layer is made of PVC tile materials, and the thickness is controlled to be 5-10 mm.

Preferably, the corrosion-resistant layer is prepared from petroleum asphalt and is paved on the outer surface of the supporting structure layer, the thickness of the corrosion-resistant layer is controlled to be 2-5 mm, the corrosion-resistant layer is used for enhancing the corrosion resistance of the outer surface of the tile body structure, and meanwhile, the petroleum asphalt material can block ultraviolet rays generated by sunlight.

Preferably, the outer protective layer is prepared by adopting a ceramic coating, is laid on the outer surface of the corrosion-resistant layer, is controlled to be 5-8 mm in thickness, and is used for enhancing the protective performance of the outer surface of the tile body.

Preferably, the inner support layer is prepared and molded by adopting cement concrete, and the thickness is controlled to be 5-10 mm so as to enhance the strength of the integral structure of the tile body.

Preferably, the inner side surface of the inner supporting layer is poured with a resistance lug which is made of plastic rubber and used for enhancing the buffering performance and the protection performance of the tile body in the transportation process.

Preferably, the anticorrosive tile with separation ultraviolet effect need pour the shaping resistance lug at the medial surface of inner support layer in the in-process of preparation, need use when pouring to pour apparatus for producing, include:

the inner side of the box body is fixedly connected with a supporting template;

the bottom of the hydraulic lifting piece is fixed to the top of the box body, the output end of the hydraulic lifting piece is fixedly connected with a linkage plate, the bottom of the linkage plate is fixedly connected with a limiting sliding shaft, and a supporting spring is sleeved on the outer surface of the limiting sliding shaft;

the top of the mounting frame is fixed to the bottom end of the limiting sliding shaft, and a limiting sliding hole is formed in the mounting frame;

one side of the first telescopic piece is fixed on the outer surface of the mounting frame, a supporting sliding plate is fixedly connected to the output end of the first telescopic piece, and a rotating motor is arranged on the supporting sliding plate;

the rotary drum is fixed at the axis of the rotary drum at the output end of the rotary motor, at least three groups of shaping rollers are fixedly connected to the outer surface of the rotary drum, connecting grooves and shaping grooves are formed in the shaping rollers respectively, and a material injection pipe is arranged on one side of each shaping roller.

Preferably, the surface of the supporting sliding plate is slidably connected with the inner surface of the limiting sliding hole, the inside of the connecting groove is communicated with the inside of the fixed groove, and the inside of the connecting groove is communicated with the inside of the material injection pipe.

Compared with the related art, the anti-corrosion tile with the ultraviolet ray blocking effect has the following beneficial effects:

the invention provides an anti-corrosion tile with an ultraviolet ray blocking effect, which is characterized in that waste raw materials and new materials are mixed for use, so that the consumption of the raw materials is saved, meanwhile, recyclable resources are fully utilized, the generation of waste materials is saved, the production cost is reduced, meanwhile, the anti-corrosion layer and the outer protective layer of the tile body structure enhance the friction resistance and the protective performance of the whole tile body, the service life is prolonged, the anti-corrosion layer improves the anti-corrosion performance and the ultraviolet ray irradiation resistance of the surface of the tile body, and the adaptability of the whole tile body to the environment is enhanced.

Drawings

FIG. 1 is a schematic structural view of a corrosion-resistant tile with UV blocking effect according to a preferred embodiment of the present invention;

FIG. 2 is a schematic structural diagram of the base layer shown in FIG. 1;

FIG. 3 is a schematic structural view of the inner support layer shown in FIG. 1;

FIG. 4 is a schematic structural diagram of a device for producing corrosion-resistant tiles with an ultraviolet blocking effect according to the present invention;

FIG. 5 is a three-dimensional view of the portion of the mounting bracket shown in FIG. 4;

FIG. 6 is a top view of the ensemble shown in FIG. 5;

FIG. 7 is a cross-sectional view of portion A-A shown in FIG. 6;

fig. 8 is a schematic structural view of the docking assembly shown in fig. 4.

Reference numbers in the figures:

1. a base layer 11, a regeneration material layer 12 and a support structure layer;

2. a corrosion-resistant layer;

3. an outer protective layer;

4. an inner support layer 41, a resistance bump;

5. a box body 51 for supporting the template;

6. the device comprises a hydraulic lifting piece 61, a linkage plate 62, a limiting sliding shaft 63 and a supporting spring;

7. a mounting frame 71 and a limiting slide hole;

8. a first telescopic member 81, a support sliding plate 82 and a rotating motor;

9. rotating a roller, 91, shaping rollers, 911, connecting grooves, 912, shaping grooves, 92 and material injection pipes;

100. butt joint subassembly, 110, mount, 120, second extensible member, 130, butt joint pipe, 140, inlet pipe.

Detailed Description

The invention is further described with reference to the following figures and embodiments.

The first embodiment:

please refer to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7 and fig. 8 in combination, wherein fig. 1 is a schematic structural view of a corrosion protection tile with an ultraviolet blocking effect according to a preferred embodiment of the present invention; FIG. 2 is a schematic structural diagram of the base layer shown in FIG. 1; FIG. 3 is a schematic structural view of the inner support layer shown in FIG. 1; FIG. 4 is a schematic structural diagram of a device for producing corrosion-resistant tiles with an ultraviolet blocking effect according to the present invention; FIG. 5 is a three-dimensional view of the portion of the mounting bracket shown in FIG. 4; FIG. 6 is a top view of the ensemble shown in FIG. 5; FIG. 7 is a cross-sectional view of portion A-A shown in FIG. 6; fig. 8 is a schematic structural view of the docking assembly shown in fig. 4.

An anticorrosive tile having an ultraviolet ray blocking effect includes: the base layer 1 comprises a regeneration material layer 11 and a support structure layer 12; the corrosion-resistant layer 2 is arranged on the outer surface of the base layer 1, and is used for enhancing the corrosion resistance of the tile body structure; the outer protective layer 3 is arranged on the outer surface of the corrosion-resistant layer 2 and is used for enhancing the friction resistance and ultraviolet resistance of the outer surface of the tile body structure; and the inner supporting layer 4 is arranged on the inner side surface of the base layer 1, and is used for maintaining the integrity of the integral structure of the tile body and facilitating further processing.

The support structure layer 12 is coated on the outer surface of the regeneration material layer 11, and the surface thickness of the support structure layer 12 is the same as that of the regeneration material layer 11.

The regeneration material layer 11 is prepared by mixing crushed waste asbestos cement tiles with cement, and the thickness is controlled to be 5-10 mm.

The support structure layer 12 is made of PVC tile material, and the thickness is controlled to be 5-10 mm.

The corrosion-resistant layer 2 is prepared from petroleum asphalt, is laid on the outer surface of the supporting structure layer 12, is controlled to be 2-5 mm in thickness, is used for enhancing the corrosion resistance of the outer surface of the tile body structure, and can be used for blocking ultraviolet rays generated by sunlight.

The outer protective layer 3 is prepared by adopting a ceramic coating, is laid on the outer surface of the corrosion-resistant layer 2, has the thickness controlled between 5mm and 8mm, and is used for enhancing the protective performance of the outer surface of the tile body.

The inner supporting layer 4 is prepared and molded by adopting cement concrete, and the thickness is controlled to be 5-10 mm to enhance the strength of the integral structure of the tile body.

And a resistance lug 41 is poured on the inner side surface of the inner supporting layer 4, and the resistance lug 41 is made of plastic rubber and is used for enhancing the buffering performance and the protection performance in the tile body transportation process.

Compared with the related art, the anti-corrosion tile with the ultraviolet ray blocking effect has the following beneficial effects:

the mixed use of adopting old and useless raw materials and new material practices thrift the consumption of raw materials, and the while make full use of reuse resource practices thrift the production of waste material, reduces the cost of production, and the whole antifriction and the protective properties of tile body are strengthened to corrosion-resistant layer 2 and the outer inoxidizing coating 3 of tile body structure simultaneously, increase of service life, and corrosion-resistant layer 2 improves the corrosion resistance and the ultraviolet irradiation resistance on tile body surface, strengthens the whole adaptability to the environment of tile body.

The invention also provides a production device of the anti-corrosion tile with the ultraviolet blocking effect, the anti-corrosion tile with the ultraviolet blocking effect needs to be cast and molded with the resistance lug 41 on the inner side surface of the inner supporting layer 4 in the preparation process, and the casting production device needs to be used in the casting process, and the production device comprises:

the box body 5, the inside of the box body 5 is fixedly connected with a supporting template 51;

the bottom of the hydraulic lifting piece 6 is fixed to the top of the box body 5, the output end of the hydraulic lifting piece 6 is fixedly connected with a linkage plate 61, the bottom of the linkage plate 61 is fixedly connected with a limiting sliding shaft 62, and a supporting spring 63 is sleeved on the outer surface of the limiting sliding shaft 62;

the top of the mounting frame 7 is fixed at the bottom end of the limiting sliding shaft 62, and a limiting sliding hole 71 is formed in the mounting frame 7;

one side of the first telescopic piece 8 is fixed on the outer surface of the mounting frame 7, a support sliding plate 81 is fixedly connected to the output end of the first telescopic piece 8, and a rotating motor 82 is arranged on the support sliding plate 81;

the rotary drum type filling machine comprises a rotary drum 9, wherein the axis of the rotary drum 9 is fixed at the output end of a rotary motor 82, at least three groups of shaping rollers 91 are fixedly connected to the outer surface of the rotary drum 9, connecting grooves 911 and shaping grooves 912 are respectively formed in the shaping rollers 91, and a filling pipe 92 is arranged on one side of each shaping roller 91.

Openings are formed in two sides of the box body 5 and are used for feeding and blanking of the tile body structure;

the size of the supporting template 51 is matched with that of the tile body structure, so that the tile body can be stably installed on the supporting template 51 with the reverse side facing upwards, and pouring treatment on the surface of the inner supporting layer 4 is facilitated;

the hydraulic lifting piece 6 adopts a hydraulic cylinder, is connected with external hydraulic equipment when in use, and provides a power source for lifting adjustment for the mounting frame 7 as a whole;

the surface of the limiting sliding shaft 62 penetrates through the box body 5 and extends to the inside of the box body 5, and the surface of the limiting sliding shaft 62 is connected with the surface of the box body 5 in a sliding mode, so that limiting and supporting functions are provided for lifting adjustment of the mounting frame 7, and the stability of lifting adjustment of the mounting frame 7 is guaranteed.

The mounting frame 7 is provided with a rotating roller 9 capable of moving horizontally and rotating, at least three groups of sizing rollers 91 are arranged on the rotating roller 9, sizing grooves 912 on the three groups of sizing rollers 91 are different in size and used for pouring the resistance lugs 41 with different sizes so as to meet the requirements of actual use, and the sizes of the resistance lugs 41 can be switched to pour according to the requirements of use;

first extensible member 8 adopts electric telescopic handle, connects external power during the use, and first extensible member 8 starts the rear and just drives support slide 81 horizontal migration, supports slide 81 and drives through rotating motor 82 and rotate cylinder 9 synchronous motion, rotates cylinder 9 and drives shaping roller 91 synchronous rotation, conveniently pours the different positions on tile body surface when shaping roller 91 removes.

During pouring, the material injection pipe 92 on the bottommost shaping roller 91 is connected with external material injection equipment, and during material injection, the surface of the shaping roller 91 is preferentially and tightly abutted against the surface of the tile body, so that the stability and convenience of pouring and forming are facilitated.

The surface of the supporting sliding plate 81 is slidably connected with the inner surface of the limiting sliding hole 71, the inside of the connecting groove 911 is communicated with the inside of the fixed groove 912, and the inside of the connecting groove 911 is communicated with the inside of the material injection pipe 92.

Has the advantages that:

the size diverse of the sizing groove 912 on three groups of sizing rollers 91 for pour not unidimensional resistance lug 41, in order to satisfy the demand of in-service use, can switch the size of resistance lug 41 according to the demand of using and pour, support slide 81 conveniently drives through rotating motor 82 and rotates cylinder 9 synchronous motion, it drives sizing rollers 91 synchronous rotation to rotate cylinder 9, conveniently pour the different positions on tile body surface when sizing rollers 91 remove.

Further, the bottom of the rotating motor 82 is fixedly connected with a docking assembly 100, the docking assembly 100 includes a fixed frame 110, one side of the fixed frame 110 is fixedly connected with a second telescopic member 120, an output end of the second telescopic member 120 is fixedly connected with a docking pipe 130, the docking pipe 130 is provided with a feeding pipe 140, the feeding pipe 140 is connected with external material injection equipment when in use, the interior of the feeding pipe 140 is mutually communicated with the interior of the docking pipe 130, and the use position of the docking pipe 310 is conveniently regulated and controlled through the second telescopic member 120;

when the butt joint pipe 310 is butted against the port of the material injection pipe 92, the inner surface of the butt joint pipe 310 is sleeved on the outer surface of the material injection pipe 92 in a sliding and sealing manner, so that the inside of the butt joint pipe 310 is communicated with the inside of the material injection pipe 92, injection molding raw materials are injected into the material injection pipe 92, the injection molding raw materials enter the inside of the connecting groove 911 and the inside of the shaping groove 912 after passing through the inside of the material injection pipe 92, the injection molding raw materials are used for injection molding the resistance bump 41 after aligning the shaping roller 91 with the surface of the tile body, and the shaping roller 91 is lifted upwards after the resistance bump 41 is molded;

when the butt joint pipe 310 is separated from the port of the material injection pipe 92, the rotary drum 9 and the shaping roller 91 can be rotationally adjusted according to the use requirement, so that the resistance lugs 41 with different sizes can be switched, and the switched use method is the same.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.