阅读说明：本技术 一种边坡浇筑设备及系统 (Slope pouring equipment and system ) 是由 杨锐淇 赵毫杰 肖立维 孙建东 秦志鹏 孙素元 马同玉 汤沛 于 2021-09-18 设计创作，主要内容包括：本发明提供了一种边坡浇筑设备及系统,属于土木工程领域,该边坡浇筑系统包括滑模导向仓、反推挤压件、滑模成型仓、浇筑仓及驱动件。该边坡浇筑设备可以利用驱动件的输出力,实现混凝土的压实、边坡浇筑设备统的移动,从而实现持续的压料和前进,人工参与度低,效率高。该系统包括连接支架和通过连接支架连接的两个前述边坡浇筑设备。(The invention provides side slope pouring equipment and a side slope pouring system, which belong to the field of civil engineering. This equipment is pour to side slope can utilize the output power of driving piece, realizes the compaction of concrete, the removal of equipment is pour to side slope system to realize that the material of lasting pressing is with advancing, artifical participation degree is low, and is efficient. The system comprises a connecting bracket and two pieces of slope pouring equipment connected through the connecting bracket.)

1. The utility model provides a slope equipment of pouring which characterized in that includes:

the sliding mould guide bin comprises a guide plate basically matched with a side slope and a first mounting frame fixedly connected with the guide plate;

the reverse thrust extrusion part comprises an extrusion plate, the extrusion plate is arranged close to one side of the guide plate, which is far away from the side slope, and can slide along a first direction relative to the guide plate;

the sliding form forming bin comprises a forming plate and a second mounting frame which are fixedly connected, the sliding form forming bin is relatively fixed with the sliding form guiding bin, the forming plate and the guiding plate are arranged at intervals in the first direction, a discharge hole is formed in the interval between the guiding plate and the forming plate, the extrusion plate can slide towards the forming plate, and when the extrusion plate slides towards the direction close to the forming plate, the surface of the extrusion plate far away from the guiding plate is close to the surface of the forming plate close to a side slope;

the lower end of the slip form forming bin is communicated with the discharge hole;

and the driving piece is connected with the reverse pushing extrusion piece and is used for driving the reverse pushing extrusion piece to slide along the first direction in a reciprocating manner.

2. The slope casting apparatus of claim 1, wherein a forming baffle is fixedly connected to a lower end of the forming plate.

3. The slope pouring equipment of claim 1, wherein the driving member comprises a hydraulic cylinder, the reverse-thrust extrusion member further comprises a sliding plate which is arranged at an included angle with the extrusion plate and fixedly connected with the extrusion plate, one end of the hydraulic cylinder is fixedly connected with the first mounting frame, and the other end of the hydraulic cylinder is fixedly connected with the sliding plate.

4. The slope casting apparatus of claim 3, further comprising a guide, wherein one end of the guide is fixedly connected to the first mounting bracket and the other end of the guide is fixedly connected to the second mounting bracket;

the guide member is relatively slidably passed through the slide plate.

5. The slope casting apparatus of claim 4, wherein the guide is a hollow tubular structure.

6. The slope casting apparatus of claim 5, wherein a vibratory motor is provided in the slipform forming silo, and a line of the vibratory motor passes through the hollow tubular structure of the guide member.

7. The slope casting apparatus of any one of claims 1-6, wherein the slipform guide comprises road wheels.

8. A slope casting system, comprising a connecting bracket and two slope casting devices according to any one of claims 1-7, wherein both of the two slope casting devices are connected to the connecting bracket, and the two slope casting devices are arranged in axial symmetry.

9. The slope casting system of claim 8, wherein both of the slope equipment are removably connected to the connecting bracket.

Technical Field

The invention relates to the field of civil engineering, in particular to a side slope pouring device and a side slope pouring system.

Background

With the development of the times, the traditional ditch side slope manufacturing mode can not meet the social requirements gradually, and a mechanical equipment side slope pouring machine is used for pouring the side slope of the ditch in situ. At present, the side slopes of rural water delivery ditches are manufactured by adopting methods of manual excavation, on-site mold fixing, cement pouring, mold dismantling and the like. Or a method of transporting the prefabricated slope to the site for splicing is adopted. The traditional manufacturing method is very inconvenient and has very high labor cost.

Disclosure of Invention

The invention provides a side slope pouring device and a side slope pouring system, and aims to solve the problems in the prior art.

The invention is realized by the following steps:

in a first aspect, the present invention provides a slope casting apparatus, including: the sliding mould guide bin comprises a guide plate basically matched with a side slope and a first mounting frame fixedly connected with the guide plate; the reverse thrust extrusion part comprises an extrusion plate, the extrusion plate is arranged close to one side of the guide plate, which is far away from the side slope, and can slide along a first direction relative to the guide plate; the sliding form forming bin comprises a forming plate and a second mounting frame which are fixedly connected, the forming plate and the second mounting frame are relatively fixed with the sliding form guiding bin, the forming plate and the guiding plate are arranged at intervals in the first direction and are relatively fixed, a discharge hole is formed in the interval between the guiding plate and the forming plate, the extrusion plate can slide towards the forming plate, and when the extrusion plate slides towards the direction close to the forming plate, the surface, far away from the guiding plate, of the extrusion plate is close to the surface, close to the side slope, of the forming plate; the lower end of the slip form forming bin is communicated with the discharge hole; and the driving piece is connected with the reverse pushing extrusion piece and is used for driving the reverse pushing extrusion piece to slide along the first direction in a reciprocating manner.

Optionally, the lower end of the forming plate is fixedly connected with a forming baffle.

Optionally, the driving piece includes the pneumatic cylinder, the counterthrust extruded article still include with the stripper plate is contained angle setting and fixed connection's slide, pneumatic cylinder one end with first mounting bracket fixed connection, the other end with slide fixed connection.

Optionally, the device further comprises a guide member, wherein one end of the guide member is fixedly connected with the first mounting frame, and the other end of the guide member is fixedly connected with the second mounting frame; the guide member is relatively slidably passed through the slide plate.

Optionally, the guide member is a hollow tubular structure.

Optionally, a vibration motor is arranged in the slip form forming bin, and a line of the vibration motor passes through the hollow tubular structure of the guide member.

Optionally, the sliding form guide bin further comprises a travelling wheel.

In a second aspect, the invention provides a side slope pouring system, which comprises a connecting support and two side slope pouring devices, wherein the two side slope pouring devices are connected with the connecting support and are arranged in an axisymmetric manner.

Optionally, two slope equipment all with linking bridge detachable connects.

The invention has the beneficial effects that: the slope pouring equipment comprises a slip form guide bin, a backward pushing extrusion piece, a slip form forming bin, a pouring bin and a driving piece, wherein the slip form guide bin comprises a guide plate basically matched with a slope and a first mounting frame fixedly connected with the guide plate. The reverse thrust extrusion piece comprises an extrusion plate, the extrusion plate is close to one side, far away from the side slope, of the guide plate, and can slide along a first direction relative to the guide plate. Slipform shaping storehouse includes fixed connection's shaping board and second mounting bracket, slipform shaping storehouse and slipform guide bin relatively fixed, the shaping board with the deflector is in interval setting on the first direction, the deflector with between the shaping board interval department is the discharge gate, the stripper plate can to the direction of shaping board slides, the stripper plate is to being close to when the direction of shaping board slides, keeping away from of stripper plate the surface next-door neighbour of deflector the surface of shaping board is close to the surface of side slope. The lower end of the pouring bin is communicated with the slip form forming bin, and the slip form forming bin is communicated with the discharge hole; the driving piece is connected with the reverse pushing extrusion piece and used for driving the reverse pushing extrusion piece to slide along the first direction in a reciprocating mode.

When the slope pouring equipment is used for pouring a slope, the guide plate of the slip form guide bin is basically attached to the position of the slope to be poured, a preset distance is basically formed between the forming plate of the slip form forming bin and the slope to be poured, and the slip form guide bin and the slip form forming bin are arranged in a staggered mode in the length direction of the slope.

In an initial state, the material in the pouring bin flows down from a feed opening between the slip form guide bin and the slip form forming bin. The driving piece extends out to drive the extrusion plate to move along the length direction of the side slope, the extrusion plate is far away from the guide plate, moves towards the direction of the forming plate and is positioned between the forming plate and the side slope to be poured, so that a discharge hole is blocked, the material does not fall any more, and the material which has fallen earlier is pushed into the forming plate and the side slope to be poured by the extrusion plate to be tightly pressed;

along with the continuous pushing of the extrusion plate, when the material is compressed, a large reaction force acts on the extrusion plate, the reaction force is transmitted to the slip form guide bin through the driving part, and when the reaction force is large enough to overcome the friction force between the slip form guide bin and the ground, the slip form guide bin moves forwards under the pushing of the reaction force and drives the slip form forming bin to move forwards together;

the driving piece drives the extrusion plate to retract, the extrusion plate is separated from the material which is compacted on the side slope until the extrusion plate retracts into the sliding mode guide bin, the discharge hole is exposed again, the relative position between each part of the device returns to the initial state, and the steps are repeated, so that the continuous advancing and pouring of the side slope pouring equipment can be realized.

The slope pouring equipment provided by the invention can realize continuous material pressing and advancing, and has low manual participation and high efficiency.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

Fig. 1 is a schematic structural view of a slope casting system provided by an embodiment of the present invention when a discharge port is exposed.

Fig. 2 is a schematic structural diagram of the slope pouring equipment provided by the embodiment of the invention when the discharge hole is blocked.

Fig. 3 is a schematic view of a slope casting device provided by an embodiment of the invention in an initial state.

Fig. 4 is a schematic view of a slope pouring device provided by an embodiment of the invention when a driving element drives an extrusion plate to extrude concrete.

Fig. 5 is a schematic diagram of the slope casting device provided by the embodiment of the invention, wherein the driving element drives the extrusion plate to extrude concrete, and the reaction force forces the slope casting device to move.

Fig. 6 is a schematic connection diagram of a thrust reverser extrusion, a guide and a drive of a slope casting apparatus according to an embodiment of the invention.

Fig. 7 is a schematic structural diagram of a slope casting system according to an embodiment of the present invention.

Icon: 1-a sliding mode guide bin; 11-a guide plate; 12-a first mounting frame; 2-a slip form forming bin; 21-forming a plate; 22-a second mounting frame; 23-forming a baffle plate; 3-pouring a bin; 4-a discharge hole; 5-pushing back the extrusion; 51-a squeeze plate; 52-a slide plate; 6-a driving member; 7-a guide; 8-walking wheels; 9-connecting the bracket; 15-triangular cover; 151-rotating side.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.

In the description of the present invention, it is to be understood that the terms indicating an orientation or positional relationship are based on the orientation or positional relationship shown in the drawings only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

Examples

Please refer to fig. 1-7.

Please refer to fig. 1 and fig. 2. The embodiment of the invention provides side slope pouring equipment which comprises a slip form guide bin 1, a reverse thrust extrusion piece 5, a slip form forming bin 2 and a driving piece 6.

The slipform guide bin 1 comprises a guide plate 11 basically matched with the side slope and a first mounting frame 12 fixedly connected with the guide plate 11. Specifically, the sliding-form guide bin 1 may be a substantially hollow quadrangular prism structure, the cross section of the sliding-form guide bin may be a right trapezoid, and the guide plate 11 forms the hypotenuse of the right trapezoid. The inclination angle of the guide plate 11 is set according to the slope of the slope surface, as long as the guide plate 11 can be basically attached to the slope surface in the working process. The purpose of the first mounting frame 12 is to be fixedly connected with the guide plate 11, so as to facilitate indirect connection between the guide plate 11 and other components, and the first mounting frame 12 may be the rest of structural surfaces of the hollow quadrangular prism or a support structure fixedly mounted inside the hollow quadrangular prism.

The reverse-thrust pressing member 5 includes a pressing plate 51, and the pressing plate 51 is disposed adjacent to a side of the guide plate 11 away from the slope and is slidable in the first direction with respect to the guide plate 11. In other words, in operation, one surface of the guide plate 11 substantially conforms to the slope and the other surface opposite the one surface substantially conforms to the squeeze plate 51. The first direction is disposed substantially along the length of the side slope.

The slipform forming magazine 2 comprises a fixedly connected forming plate 21 and a second mounting frame 22. The slip form forming bin 2 and the slip form guiding bin 1 are relatively fixed. Specifically, the slip-form molding bin 2 may have a substantially hollow quadrangular prism structure, the cross section of which may be a right trapezoid, and the molding plate 21 forms the hypotenuse of the right trapezoid. The purpose of the second mounting frame 22 is to be fixedly connected with the forming plate 21, so as to facilitate indirect connection between the forming plate 21 and other components, and the second mounting frame 22 may be the rest of structural surfaces of the hollow quadrangular prism or a support structure fixedly installed inside the hollow quadrangular prism. The forming plate 21 and the guide plate 11 are arranged at an interval in the first direction and are relatively fixed, the discharge hole 4 is arranged at the interval between the guide plate 11 and the forming plate 21, the extrusion plate 51 can slide towards the forming plate 21, and when the extrusion plate 51 slides towards the forming plate 21, the surface of the extrusion plate 51 far away from the guide plate 11 is closely adjacent to the surface of the forming plate 21 close to the slope. In other words, in the working state, the slope soil surface of the guide plate 11 is basically attached, a certain interval is formed between the forming plate 21 and the slope soil surface, and when the extrusion plate 51 slides towards the forming plate 21, the extrusion plate can be just positioned between the forming plate 21 and the slope soil surface, so that the concrete between the forming plate 21 and the slope soil can be extruded and formed. The lower end of the pouring bin 3 is communicated with the slip form forming bin 2, and the slip form forming bin 2 is communicated with the discharge hole 4. The driving member 6 is connected to the backward extrusion member 5 for driving the backward extrusion member to slide back and forth in the first direction.

When the slope pouring equipment is used for pouring a slope, the guide plate 11 of the slip form guide bin 1 is basically attached to the position of the slope soil to be poured, a preset distance is basically formed between the forming plate 21 of the slip form forming bin 2 and the slope soil to be poured, and the slip form guide bin 1 and the slip form forming bin 2 are arranged in a staggered mode in the length direction of the slope.

Referring to fig. 3, in an initial state, the material in the pouring bin 3 flows out from the discharge port 4 between the sliding form guiding bin 1 and the sliding form forming bin 2. The driving piece 6 extends out to drive the extrusion plate 51 to move along the length direction of the side slope, the extrusion plate 51 is far away from the guide plate 11, moves towards the direction of the forming plate 21 and is positioned between the forming plate 21 and the side slope to be poured, so that the discharge hole 4 is blocked, the material does not fall off any more, and the material discharged in the early stage is pushed to the forming plate 21 and the side slope to be poured by the extrusion plate 51 to be compressed;

referring to fig. 4 and 5, as the material is continuously pushed by the extrusion plate 51, when the material is compacted, a large reaction force acts on the extrusion plate 51, the reaction force is transmitted to the sliding mode guide bin 1 through the driving member 6, and when the reaction force is large enough to overcome the friction force between the sliding mode guide bin 1 and the ground, the sliding mode guide bin 1 moves forward under the pushing of the reaction force and drives the sliding mode forming bin 2 to move forward together;

the driving piece drives the extrusion plate 51 to retract, the extrusion plate 51 is separated from the compacted materials on the side slope until the extrusion plate 51 retracts into the sliding mode guide bin 1, the discharge hole 4 is exposed again, the relative positions of all parts of the device return to the initial state shown in the figure 3, and the steps are repeated, so that the continuous advancing and pouring of the side slope pouring equipment can be realized.

It should be noted that fig. 3 to 5 are schematic diagrams of relative positions of the slip form guide bin, the slip form forming bin, the driving member and the backward pushing extrusion member in a top view.

According to the slope pouring equipment provided by the embodiment of the invention, the sliding mode guide bin 1 can realize self-walking through the driving force of the driving piece 6, so that the labor input cost can be greatly reduced.

In some embodiments, referring to fig. 1, a forming baffle 23 is fixedly connected to the lower end of the forming plate 21. The forming baffle 23 is fixedly connected with the forming plate 21, and an included angle is formed between the forming baffle and the forming plate. In the working process of the side slope pouring equipment, the lower edge of the forming baffle 23 is in contact with the bottom of the side slope, the forming baffle 23 can be used for supporting the forming plate 21, a pouring space for concrete forming can be formed among the side slope, the forming baffle 23 and the forming plate 21, and the forming baffle 23 is used for limiting the lower edge of the pouring space.

In some embodiments, referring to fig. 3-5, the drive member 6 comprises a hydraulic cylinder that can be used to effect the reciprocating motion. In particular, the drive member 6 may be arranged such that: when the hydraulic cylinder extends out, the extrusion plate 51 moves towards the slip form molding bin 2; during the pneumatic cylinder withdrawal, stripper plate 51 removes to 11 directions of slipform deflector, and the flexible direction of pneumatic cylinder and stripper plate 51's face extending direction are basically in the coplanar, and for the convenience of connecting pneumatic cylinder and stripper plate 51, the extrusion 5 of backstepping still includes and is contained angle setting and fixed connection's slide 52 with stripper plate 51, pneumatic cylinder one end and first mounting bracket 12 fixed connection, the other end and slide 52 fixed connection. Further, the slide plate 52 is disposed substantially perpendicular to the pressing plate 51.

In some embodiments, referring to fig. 3-5, the slope casting apparatus further includes a guide 7, one end of the guide 7 is fixedly connected to the first mounting frame 12, and the other end is fixedly connected to the second mounting frame 22, in other words, the slipform guiding chamber 1 and the slipform forming chamber 2 are fixedly connected through the guide 7. The guide 7 relatively slidably passes through the slide plate 52. The guide 7 has a length extending substantially in accordance with the length extending of the hydraulic cylinder. During the extension and retraction of the hydraulic cylinder, the slide plate 52 slides relative to the guide 7. The guide 7 serves to guide the slide plate 52 to slide.

In some embodiments, referring to fig. 6, the guide 7 is a hollow tubular structure. The guide part 7 is set to be a hollow tubular structure, so that a hydraulic pipeline can penetrate through the guide part 7, and the concrete is prevented from influencing the normal work of a hydraulic system.

In some embodiments, a vibrating motor is provided in the slipform forming magazine 2, the circuit of which passes through the hollow tubular structure of the guide 7. The vibrating motor is arranged in the slip form forming bin 2, so that the concrete can be vibrated in the pouring process, and the concrete forming quality can be improved.

In some embodiments, the slipform guide magazine 1 further comprises road wheels 8. The walking wheels 8 are used for helping the sliding mode guide bin 1 to move forwards. Specifically, the front part of the slip form guide bin 1 is provided with a wheel shaft, and one end of the wheel shaft is provided with a walking wheel 8.

In some embodiments, the slope casting apparatus further comprises a triangular cover 15, the triangular cover 15 being substantially hollow triangular prism-shaped. The inner space of the triangular cover 15 is communicated with the inner space of the sliding mould guiding bin 1. For example, the side surface of the triangular cover 15 adjacent to the sliding form guide bin 1 may be missing, and a through hole is provided near the triangular cover of the sliding form guide bin 1, so that the triangular cover 15 communicates with the inner space of the sliding form guide bin 1. The triangular cover 15 comprises a rotating side surface 151, one side of the rotating side surface 151 is rotatably connected with the outer surface of the pouring bin 2, and the other side of the rotating side surface 151 is overlapped on the sliding form guiding bin 1. The slipform guide bin 1 can be opened or closed by rotating the rotating side 151 of the triangular cover 15, thereby facilitating shielding of structures inside the slipform guide bin 1, such as a backward extrusion, in the working state of the slope casting equipment; and the condition inside the sliding mode guide bin 1 can be checked and maintained conveniently under the fault condition.

The invention also provides a side slope pouring system, please refer to fig. 7, which includes a connecting bracket 9 and two side slope pouring devices, wherein both the two side slope pouring devices are connected with the connecting bracket 9, and the two side slope pouring devices are arranged in axial symmetry. In other words, the guide plate 11 of one of the slope casting devices is used for being attached to the side slope on one side, and the guide plate 11 of the other slope casting device is used for being attached to the side slope on the other side.

In some embodiments, both of the slope casting devices are removably connected to the connecting bracket 9. When the device is used for slopes with different widths, the distance between two slope pouring devices can be adjusted by replacing connecting brackets 9 with different sizes. According to the slope pouring system provided by the invention, the two slope pouring devices are detachably connected with the connecting support 9, so that the slope pouring system can be adapted to slopes with different widths by replacing the connecting support 9, and the application range is wider.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.