阅读说明：本技术 一种用于纳米涂层的加工设备 (Processing equipment for nano coating ) 是由 尹付铭 于 2021-10-11 设计创作，主要内容包括：本发明公开了一种用于纳米涂层的加工设备,加工设备包括反应池、支架、水平移动机构、吊举机构和吊笼,反应池由若干个直线排列的溶液池组成,支架通过水平移动机构横跨于反应池上,并通过水平移动机构驱动支架在各溶液池之间移动；吊举机构安装在支架上,吊笼内存放工件,通过吊举机构吊挂吊笼并带动吊笼上下移动以将吊笼浸没于溶液池的反应液中。本发明结构简单,使用方便,可实现自动生产。吊举机构采用吊绳与收卷轴配合,减小了设备体积,并且采用柔性连接,并配合设置在横梁两端的导向机构保证吊挂机构稳定的竖直移动。另外,吊笼上增设齿轮,并且在支架上设置主动齿轮,当吊笼吊起时,实现吊笼转动,进而促进吊笼内溶液的沥出。(The invention discloses processing equipment for a nano coating, which comprises a reaction tank, a support, a horizontal moving mechanism, a lifting mechanism and a suspension cage, wherein the reaction tank consists of a plurality of solution tanks which are arranged in a straight line; the lifting mechanism is arranged on the support, a workpiece is stored in the suspension cage, and the suspension cage is suspended through the lifting mechanism and is driven to move up and down so as to be immersed in the reaction liquid of the solution pool. The invention has simple structure and convenient use and can realize automatic production. The lifting mechanism adopts the matching of a lifting rope and a winding shaft, reduces the equipment volume, adopts flexible connection, and ensures the stable vertical movement of the lifting mechanism by matching with guide mechanisms arranged at two ends of the beam. In addition, the gear is additionally arranged on the suspension cage, the driving gear is arranged on the support, and when the suspension cage is suspended, the suspension cage rotates, so that the leaching of the solution in the suspension cage is promoted.)

1. The processing equipment for the nano coating is characterized by comprising a reaction tank, a support, a horizontal moving mechanism, a lifting mechanism and a suspension cage, wherein the reaction tank consists of a plurality of solution tanks which are arranged in a straight line; the lifting mechanism is installed on the support, a workpiece is stored in the suspension cage, and the suspension cage is hung by the lifting mechanism and driven to move up and down so as to immerse the suspension cage in the reaction liquid of the solution pool.

2. The processing equipment for the nano-coating according to claim 1, wherein the hoisting mechanism comprises a winding shaft, a lifting rope, a cross beam, a hanging mechanism, a guide mechanism and a first actuator, the winding shaft is arranged above the support, two ends of the cross beam are vertically and slidably connected with the support through the guide mechanism, and the hanging mechanism is fixed on the cross beam and used for hanging the suspension cage; the beam is connected with the winding shaft through the lifting rope, the winding shaft is driven to rotate by the first actuator so as to wind or unwind the lifting rope, and the lifting cage is driven to move upwards or downwards.

3. The processing equipment for nano-coating according to claim 2, wherein the hanging mechanism comprises a hanging bracket, a moving side plate, an air cylinder and a guide rod, the hanging bracket is fixed on the cross beam, the guide rod is horizontally installed on the hanging bracket, the moving side plate is respectively arranged at two ends of the hanging bracket and is in sliding connection with the guide rod, and the air cylinder is arranged on the hanging bracket to drive the moving side plate to horizontally move; and the movable side plate is provided with a hanging part for hanging the suspension cage.

4. The processing equipment for nano-coating according to claim 3, wherein two hanging parts are arranged on each moving side plate at intervals, and bearings are arranged on the hanging parts.

5. The processing equipment for nano coating according to claim 2, wherein the guide mechanism comprises a mounting plate, four first guide wheels, four second guide wheels and a vertical column, the mounting plate is of a groove-shaped structure, the bottom of the mounting plate is provided with the four first guide wheels in a square distribution, each side wall of the mounting plate is respectively provided with the two second guide wheels from top to bottom, the vertical column is vertically arranged on the support, the first guide wheels respectively act on two sides of the vertical column, and the second guide wheels act on the support.

6. The processing equipment for the nano-coating according to claim 1, wherein the suspension cage comprises a cage body, an cover plate and a locking mechanism, the cage body comprises two end plates and a draining plate, the draining plate is at least provided with three draining plates, the three draining plates are connected to form a polygonal tubular structure, the end plates are arranged at two ends of the draining plate, one end of the draining plate is provided with a discharging hole for taking and placing a workpiece, the cover plate passes through the locking mechanism and is arranged on the discharging hole, a circular ring is arranged on the end plate in a protruding mode, and the lifting mechanism is hung on the inner wall of the circular ring.

7. The processing equipment for the nano coating according to claim 6, wherein the locking mechanism comprises a locking rod, a locking head, a spring and a locking seat, the locking seat is provided with a guide hole allowing the locking rod to be matched, the locking head is hinged on the locking rod, the other end of the locking rod is provided with a limiting part, the spring is sleeved on the locking rod and positioned between the locking seat and the limiting part, and the end plate is provided with a locking hole; when the lock is locked, the lock head passes through the lock hole and then rotates, and the lock head and the lock rod are in a T-shaped structure.

8. The processing equipment for the nano-coating according to claim 6, wherein the suspension cage further comprises a rotating shaft and a driven gear, the rotating shaft penetrates through the axis of the cage body and is fixed with the cage body, and the driven gear is mounted on the rotating shaft.

9. The processing apparatus for nanolayered coating of claim 8, wherein said processing apparatus further comprises a second actuator and a drive gear, said second actuator disposed on said support, said drive gear disposed on an output shaft of said second actuator; when the suspension cage moves upwards to a specified position, the driving gear is meshed with the driven gear, and the second actuator is utilized to drive the driving gear to rotate so as to drive the suspension cage to rotate.

10. The processing equipment for nano-coating according to claim 1, wherein the horizontal moving mechanism comprises a horizontal guide rail, a traveling wheel, a rack, a driving gear and a third actuator, the horizontal guide rail and the rack are mounted on the reaction tank, the traveling wheel is mounted on the support and acts on the horizontal guide rail, the driving gear and the third actuator are arranged on the support, the driving gear is meshed with the rack, and the driving gear is driven to rotate by the third actuator to drive the support to move horizontally.

Technical Field

The invention relates to the technical field of nano coatings, in particular to processing equipment for a nano coating.

Background

The nano coating technology is a physical adhesion process carried out at normal temperature, and needs to be activated and adhered in a treatment solution and finally immersed in a cleaning tank for cleaning; then taking out, standing and drying; and finishing the nano coating on the surface of the workpiece.

Disclosure of Invention

Aiming at overcoming the defects in the prior art, the invention mainly aims to overcome the defects in the prior art and discloses processing equipment for a nano coating, which comprises a reaction tank, a support, a horizontal moving mechanism, a lifting mechanism and a suspension cage, wherein the reaction tank consists of a plurality of solution tanks which are arranged in a straight line; the lifting mechanism is installed on the support, a workpiece is stored in the suspension cage, and the suspension cage is hung by the lifting mechanism and driven to move up and down so as to immerse the suspension cage in the reaction liquid of the solution pool.

Furthermore, the hoisting mechanism comprises a winding shaft, a lifting rope, a cross beam, a hanging mechanism, a guide mechanism and a first actuator, wherein the winding shaft is arranged above the bracket, two ends of the cross beam are vertically and slidably connected with the bracket through the guide mechanism, and the hanging mechanism is fixed on the cross beam and used for hanging the suspension cage; the beam is connected with the winding shaft through the lifting rope, the winding shaft is driven to rotate by the first actuator so as to wind or unwind the lifting rope, and the lifting cage is driven to move upwards or downwards.

Furthermore, the hanging mechanism comprises a hanging bracket, a movable side plate, an air cylinder and a guide rod, the hanging bracket is fixed on the cross beam, the guide rod is horizontally arranged on the hanging bracket, the movable side plate is respectively arranged at two ends of the hanging bracket and is in sliding connection with the guide rod, and the air cylinder is arranged on the hanging bracket to drive the movable side plate to horizontally move; and the movable side plate is provided with a hanging part for hanging the suspension cage.

Furthermore, two hanging parts are arranged on each movable side plate at intervals, and bearings are arranged on the hanging parts.

Further, guiding mechanism includes mounting panel, first guide pulley, second guide pulley and stand, the mounting panel is the cell type structure, the bottom of mounting panel is square distribution and sets up four first guide pulley, each lateral wall of mounting panel sets up two respectively from top to bottom the second guide pulley, the stand is vertical to be set up on the support, first guide pulley acts on respectively the both sides of stand, the second guide pulley acts on the support.

Further, the cage includes the cage body, apron and locking mechanical system, the cage body includes two end plates and drop board, the drop board sets up three at least to three drop boards connect and constitute polygon tubular structure, the end plate is installed the both ends of drop board, one of them set up the drain hole of getting the work piece on the drop board, the apron passes through locking mechanical system with install on the drain hole, the protrusion sets up the ring on the end plate, the mechanism of lifting hang in the inner wall of ring.

Furthermore, the locking mechanism comprises a locking rod, a lock head, a spring and a locking seat, wherein the locking seat is provided with a guide hole allowing the locking rod to be matched, the lock head is hinged on the locking rod, the other end of the locking rod is provided with a limiting part, the spring is sleeved on the locking rod and is positioned between the locking seat and the limiting part, and the end plate is provided with a locking hole; when the lock is locked, the lock head passes through the lock hole and then rotates, and the lock head and the lock rod are in a T-shaped structure.

Further, the suspension cage further comprises a rotating shaft and a driven gear, the rotating shaft penetrates through the axis of the cage body and is fixed with the cage body, and the driven gear is installed on the rotating shaft.

Further, the processing equipment further comprises a second actuator and a driving gear, wherein the second actuator is arranged on the bracket, and the driving gear is arranged on an output shaft of the second actuator; when the suspension cage moves upwards to a specified position, the driving gear is meshed with the driven gear, and the second actuator is utilized to drive the driving gear to rotate so as to drive the suspension cage to rotate.

Further, the horizontal moving mechanism comprises a horizontal guide rail, a traveling wheel, a rack, a driving gear and a third actuator, the horizontal guide rail and the rack are installed on the reaction tank, the traveling wheel is installed on the support and acts on the horizontal guide rail, the driving gear and the third actuator are arranged on the support, the driving gear is meshed with the rack, and the third actuator is used for driving the driving gear to rotate so as to drive the support to move horizontally.

The invention has the following beneficial effects:

the invention has simple structure and convenient use and can realize automatic production. The lifting mechanism adopts the matching of a lifting rope and a winding shaft, reduces the equipment volume, adopts flexible connection, and ensures the stable vertical movement of the lifting mechanism by matching with guide mechanisms arranged at two ends of the beam. In addition, the gear is additionally arranged on the suspension cage, the driving gear is arranged on the support, and when the suspension cage is suspended, the suspension cage rotates, so that the leaching of the solution in the suspension cage is promoted.

Drawings

FIG. 1 is a schematic perspective view of a processing apparatus for nano-coating according to the present invention;

FIG. 2 is a schematic view of the lifting mechanism in cooperation with the cage;

FIG. 3 is a front view of the spreader mechanism in cooperation with the cage;

FIG. 4 is a schematic structural view of a guide mechanism;

FIG. 5 is a schematic structural view of the hanging mechanism;

FIG. 6 is a schematic structural view of the cage;

FIG. 7 is a schematic structural view of a cage;

FIG. 8 is a schematic structural view of the locking mechanism;

the reference numbers are as follows:

1. reaction tank, 2, bracket, 3, horizontal moving mechanism, 4, lifting mechanism, 5, suspension cage, 6, second actuator, 7, driving gear, 11, solution tank, 12, notch, 31, horizontal guide rail, 32, rack, 33, third actuator, 41, winding shaft, 42, suspension rope, 43, beam, 44, suspension mechanism, 45, guide mechanism, 46, first actuator, 51, cage, 52, cover plate, 53, locking mechanism, 54, ring, 55, driven gear, 56, rotating shaft, 441, suspension bracket, 442, moving side plate, 443, cylinder, 444, guide rod, 445, hooking part, 451, mounting plate, 452, first guide wheel, 453, second guide wheel, 454, column, material port, end plate, 512, draining plate, 513, discharging, 531, locking rod, 532, locking head, 533, spring, 534, locking seat, 5111, locking hole, 5311, and limiting part.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

A processing device for a nano coating is shown in figure 1 and comprises a reaction tank 1, a support 2, a horizontal moving mechanism 3, a lifting mechanism 4 and a suspension cage 5, wherein the reaction tank 1 is composed of a plurality of solution tanks 11 which are arranged in a straight line, a reaction liquid, a cleaning liquid for cleaning a workpiece and the like are placed in the solution tanks 11, and the number of the solution tanks 11 is increased or reduced according to actual process steps. The bracket 2 spans the reaction tank 1 through the horizontal moving mechanism 3, and the bracket 2 is driven to move among the solution tanks 11 through the horizontal moving mechanism 3; the lifting mechanism 4 is arranged on the support 2, a workpiece is stored in the suspension cage 5, the suspension cage 5 is suspended through the lifting mechanism 4, and the suspension cage 5 is driven to move up and down so that the suspension cage 5 is immersed in the reaction liquid in the solution pool 11. Wherein, one end of the reaction tank 1 is provided with a notch 12, and the notch 12 is used for loading and unloading the suspension cage 5.

As shown in fig. 1-3, the lifting mechanism 4 includes a winding shaft 41, a lifting rope 42, a beam 43, a hanging mechanism 44, a guiding mechanism 45 and a first actuator 46, the winding shaft 41 is disposed above the bracket 2, two ends of the beam 43 are vertically and slidably connected with the bracket 2 through the guiding mechanism 45, and the hanging mechanism 44 is fixed on the beam 43 and used for hanging the cage 5; the beam 43 is connected with the winding shaft 41 through the lifting rope 42, and the winding shaft 41 is driven to rotate by the first actuator 46 so as to wind or unwind the lifting rope and drive the suspension cage 5 to move up or down. In the present embodiment, two lifting ropes 42 are provided at intervals; however, the number of the lifting ropes 42 is not limited to two, and the number of the lifting ropes 42 can be increased according to the actual weight to be carried, for example, three, four or more. In addition, the first actuator 46 includes a motor and a speed reducer, an output shaft of the motor is connected to an input shaft of the speed reducer, and an output shaft of the speed reducer is connected to the take-up shaft 41 through a coupling. The lifting rope 42 is used as a traction part, and compared with driving parts such as an air cylinder and an oil cylinder, the volume of the equipment is greatly reduced; and the lifting rope 42 has certain toughness, so that the service life of the equipment is prevented from being influenced by hard connection among the cylinder, the oil cylinder and the hanging mechanism 44.

In the above embodiment, as shown in fig. 1 to 5, the hanging mechanism 44 includes a hanging bracket 441, a movable side plate 442, an air cylinder 443 and guide rods 444, the hanging bracket 441 is fixed on the cross beam 43, two guide rods 444 are arranged on the hanging bracket 441 in parallel, and the movable side plate 442 is respectively arranged at two ends of the hanging bracket 441 and is connected with the guide rods 444 in a sliding manner; in order to improve the smoothness of the sliding between the movable side plate 442 and the guide rod 444, a guide sleeve is fixedly disposed on the movable side plate 442 and is slidably connected to the guide rod 444 through the guide sleeve. The air cylinder 443 is disposed on the hanging bracket 441 to drive the movable side plate 442 to move horizontally; the movable side plate 442 is provided with a hanging portion 445 for hanging the cage 5. In use, the movable side plate 442 is driven by the cylinder 443 to move towards both ends, i.e., the distance between the two movable side plates 442 is increased. The first actuator 46 drives the winding shaft 41 to rotate, so that the hanging mechanism 4 moves downwards, when the hanging mechanism reaches the position of the hanging cage 5, the air cylinder 443 drives the movable side plates 442 to gather inwards, and the hanging cage 5 is hung through the hanging part 445; the first actuator 46 is then driven in the reverse direction to move the cage 5 upwardly, thereby completing the suspension of the cage 5.

In the above embodiment, as shown in fig. 1-5, two hanging portions 445 are disposed on each movable side plate 442 at intervals, and the bearings are disposed on the hanging portions 445.

In one embodiment, as shown in fig. 1 to 5, the guiding mechanism 45 includes a mounting plate 451, a first guide wheel 452, a second guide wheel 453 and an upright 454, wherein the mounting plate 451 is of a groove-shaped structure, four first guide wheels 452 are disposed at the bottom of the mounting plate 451 in a square distribution, two second guide wheels 453 are disposed on the side walls of the two sides of the mounting plate 451 respectively, the upright 454 is vertically disposed on the supporting frame 2, the first guide wheels 452 respectively act on the two sides of the upright 454, and the second guide wheels 453 act on the supporting frame 2. It can be seen that the cross beam 43 is horizontally positioned by the first guide roller 452 and the second guide roller 453, and is in rolling connection with the bracket 2 and the upright 454 to ensure that the cross beam 43 can stably move vertically.

In one embodiment, as shown in fig. 6-8, the suspension cage 5 comprises a cage body 51, a cover plate 52 and a locking mechanism 53, wherein the cage body 51 comprises two end plates 511 and three draining plates 512, at least three draining plates 512 are provided, the three draining plates 512 are connected to form a polygonal cylindrical structure, the end plates 511 are installed at two ends of the draining plates 512, and the draining plates 512 have a plurality of draining holes, so that water in the cage body 51 can be drained out of the draining holes. A drain hole 513 is provided on one of the drain plates 512, and the work is discharged into the cage 51 from the drain hole 513, and the cover plate 52 is mounted on the drain hole 513 and is fixed to the cage 51 by the locking mechanism 53 to prevent the work from falling out of the drain hole 513. A circular ring 54 is protruded from the end plate 52, and the lifting mechanism 4 is hung on the inner wall of the circular ring 54.

As shown in fig. 6 to 8, the locking mechanism 53 includes a lock rod 531, a lock head 532, a spring 533 and a locking seat 534, and the locking seat 534 is provided with a guide hole for allowing the lock rod 531 to be engaged, so that the lock rod 531 can stably move horizontally. The lock 532 is hinged on the lock rod 531, the other end of the lock rod 531 is provided with a limiting part 5311, the spring is sleeved on the lock rod 531 and is positioned between the locking seat 534 and the limiting part 5311, and the end plate 511 is provided with a lock hole 5111; when the locking device is used, as shown in fig. 8, the locking head 532 is rotated, so that the locking head 532 and the locking rod 531 are on the same straight line, the locking rod 531 is pushed to move leftwards, the locking head 532 penetrates through the locking hole 5111, the locking head 532 is rotated, the locking head 532 and the locking rod 531 are in a T-shaped structure, the locking rod 531 is pulled to move rightwards by the restoring force of the spring 534, and meanwhile, the locking head 532 is tightly attached to the end plate 511; thereby completing the locking of the locking mechanism 53 with the end plate 511. When unlocking, the lock bar 531 is only moved leftwards, the lock 532 is rotated to be in the same straight line with the lock bar 531, the lock bar is released, and the lock 532 is driven to move out of the lock hole 5111 by the restoring force of the spring 533.

In the above embodiment, as shown in fig. 1 to 8, the suspension cage 5 further includes a rotating shaft 56 and a driven gear 55, the rotating shaft 56 penetrates through the axis of the cage body 515 and is fixed to the cage 1, and the driven gear 55 is mounted on the rotating shaft 56. In addition, the processing equipment also comprises a second actuator 6 and a driving gear 7, wherein the second actuator 6 is arranged on the bracket 2, and the driving gear 7 is arranged on an output shaft of the second actuator 6; when the cage 5 moves up to a designated position, the driving gear 7 is engaged with the driven gear 55, and the second actuator 6 is used to drive the driving gear 7 to rotate so as to drive the cage 5 to rotate. The second vibrator 6 comprises a motor and a speed reducer, the motor drives the driving gear 7 to rotate through the speed reducer, and then the driven gear 55 drives the rotating shaft 56 to rotate the suspension cage 5; meanwhile, due to the self weight of the suspension cage 5, the bearing is internally tangent to the circular ring 54, so that the suspension cage 5 rotates in a circumferential manner by the circular ring 54; after the suspension cage 5 is lifted from the solution tank 11, most of the solution can be quickly leached out.

In one embodiment, as shown in fig. 6-8, the length of the cover plate 52 matches the distance between the two end plates 511. I.e., the length of the cover plate 52 is the length of the drain plate 512. When the cover plate 52 is installed, the two ends of the cover plate are restrained by the two end plates 511, and the left and right movement of the cover plate is limited.

In one embodiment, as shown in FIGS. 6-8, the cover plate 52 is provided with drainage holes.

In an embodiment, as shown in fig. 6-8, the polygonal structure of the draining board 512 is a hexagonal cylinder, but the polygonal structure may also be a triangle, a quadrangle, a pentagon, a heptagon or an octagon. Be polygonized structure with the design of the cage body 1 for there is the edges and corners between two adjacent waterlogging caused by excessive rainfall boards 512, overturn in order to promote the work piece when the cage body rotates, and then promote the drippage of liquid on the work piece.

In one embodiment, as shown in fig. 1, the horizontal moving mechanism 3 includes two horizontal guide rails 31, two horizontal guide rails 31 are arranged in parallel on two sides of the reaction tank 1, one rack 32 is arranged in parallel with the horizontal guide rails 31 on one side of the reaction tank 1, the walking wheels are mounted on the bottom of the support 2 and act on the horizontal guide rails 31, the driving gear and the third actuator 33 are arranged on the support 2 and drive the gear to mesh with the rack 32, and the driving gear is driven to rotate by the third actuator 33 to drive the support 2 to move horizontally.

When the invention is used, as shown in fig. 1-8, a suspension cage 5 is conveyed to a notch, after the suspension cage 5 is suspended by a suspension mechanism 4, the suspension cage 5 moves to a next solution tank 11 through a horizontal moving mechanism 3 until the suspension cage 5 reaches the upper part of the solution tank 11, the suspension cage 5 is driven to move downwards by the driving suspension mechanism 4 so as to be immersed in the solution tank 11, after a specified time, the suspension cage 5 is moved upwards so that a brake gear 7 is meshed with a driven gear 55, the suspension cage 5 is driven to rotate through a third actuator 6, and then the solution in a cage body 51 is quickly dropped back to the solution tank 11, so that the solution in the solution tank 11 is prevented from being brought into the next solution tank.

The above are merely preferred embodiments of the present invention, and are not intended to limit the scope of the invention; it is intended that the following claims be interpreted as including all such alterations, modifications, and equivalents as fall within the true spirit and scope of the invention.