Valve assembly production line

文档序号:1913316 发布日期:2021-12-03 浏览:7次 中文

阅读说明:本技术 阀门装配生产线 (Valve assembly production line ) 是由 孙瑞祥 郑茂建 魏许照 管宜秀 于 2021-07-31 设计创作,主要内容包括:本发明公开了一种阀门装配生产线,包括第一传送机、阀头装配机和第二传送机;第一传送机上设置有用于组装阀座组件的阀座组件装配机,用于组装阀芯组件并将阀芯组件翻转后装配至阀座组件上的阀芯组件装配机,和用于将上阀体装配至阀座组件上的上阀体装配机;阀座组件、阀芯组件和上阀体组成阀头;第二传送机上设置有传动组件装配机,传动组件装配机用于将传动组件装配至旋转驱动件上形成驱动组件;阀头装配机用于将阀头装配至驱动组件上形成阀主体;驱动组件用于驱动阀芯组件在阀座组件上滑动,阀芯组件用于打开或关闭上阀体的进口或出口。本发明阀门装配生产线实现了阀门的自动化组装,提高了阀门的组装效率,满足了阀门的实际生产需求。(The invention discloses a valve assembly production line, which comprises a first conveyor, a valve head assembly machine and a second conveyor; the first conveyor is provided with a valve seat assembly machine for assembling a valve seat assembly, a valve core assembly machine for assembling a valve core assembly, overturning the valve core assembly and then assembling the valve core assembly onto the valve seat assembly, and an upper valve body assembly machine for assembling an upper valve body onto the valve seat assembly; the valve seat assembly, the valve core assembly and the upper valve body form a valve head; the second conveyor is provided with a transmission assembly assembling machine, and the transmission assembly assembling machine is used for assembling the transmission assembly onto the rotary driving piece to form a driving assembly; the valve head assembling machine is used for assembling the valve head on the driving assembly to form a valve main body; the driving assembly is used for driving the valve core assembly to slide on the valve seat assembly, and the valve core assembly is used for opening or closing the inlet or the outlet of the upper valve body. The valve assembly production line provided by the invention realizes the automatic assembly of the valve, improves the assembly efficiency of the valve and meets the actual production requirement of the valve.)

1. The valve assembling production line is characterized by comprising a first conveyor, a valve head assembling machine and a second conveyor;

the first conveyor is provided with a valve seat assembly machine for assembling a valve seat assembly, a valve core assembly machine for assembling a valve core assembly, overturning the valve core assembly and then assembling the valve core assembly onto the valve seat assembly, and an upper valve body assembly machine for assembling an upper valve body onto the valve seat assembly; the valve seat assembly, the valve core assembly and the upper valve body form a valve head, and the valve core assembly is positioned in a space enclosed by the valve seat assembly and the upper valve body;

the second conveyor is provided with a transmission assembly assembling machine, and the transmission assembly assembling machine is used for assembling the transmission assembly onto the rotary driving piece to form a driving assembly;

the valve head assembling machine is used for assembling the valve head to the driving assembly to form a valve main body;

the driving assembly is used for driving the valve core assembly to slide on the valve seat assembly, and the valve core assembly is used for opening or closing the inlet or the outlet of the upper valve body.

2. The valve assembly line of claim 1,

the valve seat assembly comprises a valve seat and a sealing assembly, and the valve seat comprises a seat body and a sliding sleeve arranged on the seat body;

the valve core assembly comprises a fixing ring, a valve sealing gasket, a bracket and a nut; the valve seal is sleeved on the fixing ring; the support comprises a connecting part, a clamping part and a sliding part which are connected in sequence, the connecting part is connected with the fixing ring, the clamping part and the fixing ring are matched to clamp the valve seal gasket, and the sliding part is connected with the sliding sleeve in a sliding manner; the nut is screwed at the end part of the sliding part and is used for being connected with the transmission assembly;

the sealing assembly is sleeved outside the sliding sleeve and the sliding part and used for sealing the joint of the sliding sleeve and the sliding part.

3. A valve assembly line according to claim 2, wherein the valve seat assembly machine comprises a valve seat carrying device for carrying the valve seat onto the first tooling of the first conveyor and a sealing assembly carrying and pressing device; the sealing assembly carrying and pressing device is used for carrying the sealing assembly to the seat body of the valve seat and pressing one end of the sealing assembly with the seat body.

4. The valve assembly manufacturing line of claim 3, wherein the valve seat assembly assembling machine further comprises a bellows carrying device for carrying a bellows onto the first tooling and a retainer ring carrying and assembling device; the fixed ring carrying and assembling device is used for carrying a fixed ring and assembling the fixed ring to the corrugated pipe to form the sealing assembly.

5. The valve assembly line of claim 4, wherein the valve seat assembly machine further comprises a retainer ring pressing device for pressing the retainer ring onto the corrugated tube.

6. The valve assembly production line of claim 2, wherein the valve core assembly assembling machine comprises a fixing ring carrying device, a valve sealing pad carrying and assembling device, a bracket carrying and laminating device, a nut carrying and assembling device, a valve core assembly overturning device and a valve core assembly carrying and laminating device; the fixing ring carrying device is used for carrying the fixing ring to a first tool of the first conveyor; the valve seal pad carrying and assembling device is used for carrying the valve seal pad and assembling the valve seal pad on the fixing ring; the bracket carrying and pressing device is used for carrying the bracket and pressing the connecting part of the bracket to the fixing ring; the nut conveying and assembling device is used for conveying the nut and screwing the nut onto the sliding part of the bracket; the valve core assembly overturning device is used for overturning the valve core assembly; the valve core assembly carrying and pressing device is used for carrying the turned valve core assembly to the valve seat assembly, so that the sliding part of the support is inserted into the sliding sleeve of the valve seat, and the valve core assembly is pressed with the other end of the sealing assembly.

7. The valve assembly line of claim 2, wherein the transmission assembly includes a reduction gear rack, a drive gear, a first mounting shaft, a second mounting shaft, a first driven gear, a second driven gear, and a lead screw; the speed reduction frame is connected with the rotary driving piece, and a power output part of the rotary driving piece penetrates through the speed reduction frame to be connected with the driving gear; the first mounting shaft and the second mounting shaft are inserted on the speed reducing frame; the first driven gear is rotatably arranged on the first mounting shaft and is meshed with the driving gear; the second driven gear is sleeved on the lead screw and forms a lead screw gear assembly with the lead screw, one end of the lead screw is rotatably arranged on the second mounting shaft, and the other end of the lead screw is used for being in threaded connection with the nut; the second driven gear is meshed with the first driven gear.

8. The valve assembly line of claim 7, wherein the rotary drive is secured to the second tooling of the second conveyor; the transmission assembly assembling machine comprises a driving gear carrying and assembling device, a speed reducing frame carrying and assembling device, a pin inserting device, a first driven gear carrying and assembling device and a lead screw gear assembly carrying and assembling device; the driving gear carrying and assembling device is used for carrying the driving gear and assembling the driving gear to the power output part of the rotary driving piece; the speed reducing frame carrying and assembling device is used for carrying the speed reducing frame and assembling the speed reducing frame to the rotary driving piece; the pin inserting device is used for inserting the first mounting shaft and the second mounting shaft onto the speed reducing frame; the first driven gear carrying and assembling device is used for carrying the first driven gear and assembling the first driven gear onto the first mounting shaft; the screw rod gear assembly carrying and assembling device is used for carrying the screw rod gear assembly and assembling the screw rod gear assembly to the second installation shaft.

9. The valve assembly line of claim 8, wherein said drive assembly machine further comprises a lead screw handling device for handling said lead screw to said second tool and a second driven gear handling assembly device for handling said second driven gear and assembling said second driven gear to said lead screw.

10. The valve assembly line of claim 1, further comprising a lower valve body press for pressing a lower valve body onto the valve body to form a valve.

Technical Field

The invention relates to the technical field of valve assembly, in particular to a valve assembly production line.

Background

The valve is a common spare and accessory part and comprises a plurality of spare and accessory parts, and the assembly of the valve in the prior art is mainly manually finished by workers, so that the assembly efficiency is low, and the actual production requirement of the valve cannot be met.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the valve assembly production line, which realizes the automatic assembly of the valve, improves the assembly efficiency of the valve and meets the actual production requirement of the valve.

In order to solve the technical problems, the invention adopts the technical scheme that:

the valve assembling production line comprises a first conveyor, a valve head assembling machine and a second conveyor; the first conveyor is provided with a valve seat assembly machine for assembling a valve seat assembly, a valve core assembly machine for assembling a valve core assembly, overturning the valve core assembly and then assembling the valve core assembly onto the valve seat assembly, and an upper valve body assembly machine for assembling an upper valve body onto the valve seat assembly; the valve seat assembly, the valve core assembly and the upper valve body form a valve head, and the valve core assembly is positioned in a space enclosed by the valve seat assembly and the upper valve body; the second conveyor is provided with a transmission assembly assembling machine, and the transmission assembly assembling machine is used for assembling the transmission assembly onto the rotary driving piece to form a driving assembly; the valve head assembling machine is used for assembling the valve head to the driving assembly to form a valve main body; the driving assembly is used for driving the valve core assembly to slide on the valve seat assembly, and the valve core assembly is used for opening or closing the inlet or the outlet of the upper valve body.

The valve seat assembly comprises a valve seat and a sealing assembly, and the valve seat comprises a seat body and a sliding sleeve arranged on the seat body; the valve core assembly comprises a fixing ring, a valve sealing gasket, a bracket and a nut; the valve seal is sleeved on the fixing ring; the support comprises a connecting part, a clamping part and a sliding part which are connected in sequence, the connecting part is connected with the fixing ring, the clamping part and the fixing ring are matched to clamp the valve seal gasket, and the sliding part is connected with the sliding sleeve in a sliding manner; the nut is screwed at the end part of the sliding part and is used for being connected with the transmission assembly; the sealing assembly is sleeved outside the sliding sleeve and the sliding part and used for sealing the joint of the sliding sleeve and the sliding part.

The valve seat assembly machine comprises a valve seat carrying device and a sealing component carrying and pressing device, wherein the valve seat carrying device is used for carrying the valve seat to a first tool of the first conveyor; the sealing assembly carrying and pressing device is used for carrying the sealing assembly to the seat body of the valve seat and pressing one end of the sealing assembly with the seat body.

The valve seat assembly assembling machine further comprises a corrugated pipe carrying device and a fixing ring carrying and assembling device, wherein the corrugated pipe carrying device is used for carrying a corrugated pipe onto the first tool; the fixed ring carrying and assembling device is used for carrying a fixed ring and assembling the fixed ring to the corrugated pipe to form the sealing assembly.

The valve seat assembly assembling machine further comprises a fixing ring pressing device, and the fixing ring pressing device is used for pressing the fixing ring onto the corrugated pipe.

The valve core assembly assembling machine comprises a fixing ring carrying device, a valve sealing pad carrying and assembling device, a bracket carrying and pressing device, a nut carrying and assembling device, a valve core assembly overturning device and a valve core assembly carrying and pressing device; the fixing ring carrying device is used for carrying the fixing ring to a first tool of the first conveyor; the valve seal pad carrying and assembling device is used for carrying the valve seal pad and assembling the valve seal pad on the fixing ring; the bracket carrying and pressing device is used for carrying the bracket and pressing the connecting part of the bracket to the fixing ring; the nut conveying and assembling device is used for conveying the nut and screwing the nut onto the sliding part of the bracket; the valve core assembly overturning device is used for overturning the valve core assembly; the valve core assembly carrying and pressing device is used for carrying the turned valve core assembly to the valve seat assembly, so that the sliding part of the support is inserted into the sliding sleeve of the valve seat, and the valve core assembly is pressed with the other end of the sealing assembly.

The transmission assembly comprises a reduction rack, a driving gear, a first mounting shaft, a second mounting shaft, a first driven gear, a second driven gear and a lead screw; the speed reduction frame is connected with the rotary driving piece, and a power output part of the rotary driving piece penetrates through the speed reduction frame to be connected with the driving gear; the first mounting shaft and the second mounting shaft are inserted on the speed reducing frame; the first driven gear is rotatably arranged on the first mounting shaft and is meshed with the driving gear; the second driven gear is sleeved on the lead screw and forms a lead screw gear assembly with the lead screw, one end of the lead screw is rotatably arranged on the second mounting shaft, and the other end of the lead screw is used for being in threaded connection with the nut; the second driven gear is meshed with the first driven gear.

Wherein the rotary drive is fixed on a second tool of the second conveyor; the transmission assembly assembling machine comprises a driving gear carrying and assembling device, a speed reducing frame carrying and assembling device, a pin inserting device, a first driven gear carrying and assembling device and a lead screw gear assembly carrying and assembling device; the driving gear carrying and assembling device is used for carrying the driving gear and assembling the driving gear to the power output part of the rotary driving piece; the speed reducing frame carrying and assembling device is used for carrying the speed reducing frame and assembling the speed reducing frame to the rotary driving piece; the pin inserting device is used for inserting the first mounting shaft and the second mounting shaft onto the speed reducing frame; the first driven gear carrying and assembling device is used for carrying the first driven gear and assembling the first driven gear onto the first mounting shaft; the screw rod gear assembly carrying and assembling device is used for carrying the screw rod gear assembly and assembling the screw rod gear assembly to the second installation shaft.

The transmission assembly assembling machine further comprises a lead screw conveying device and a second driven gear conveying and assembling device, the lead screw conveying device is used for conveying the lead screw to the second tool, and the second driven gear conveying and assembling device is used for conveying the second driven gear and assembling the second driven gear to the lead screw.

The valve assembly production line further comprises a lower valve body pressing machine, and the lower valve body pressing machine is used for pressing a lower valve body onto the valve main body to form the valve.

By adopting the technical scheme, the invention has the beneficial effects that:

the valve assembly production line provided by the invention assembles the valve seat assembly through the valve seat assembly assembling machine, assembles the valve core assembly through the valve core assembly assembling machine, overturns the valve core assembly and then assembles the valve core assembly on the valve seat assembly, the upper valve body is assembled on the valve seat assembly through the upper valve body assembling machine, the transmission assembly is assembled on the rotary driving piece through the transmission assembly assembling machine to form a driving assembly, then the valve head formed by the valve seat assembly, the valve core assembly and the upper valve body is assembled on the driving assembly through the valve head assembling machine to form a valve main body, meanwhile, in the whole assembly production process, the components assembled by the assembling machines are carried and transferred by the first conveyor and the second conveyor, compared with the prior art, the assembling machines in the valve assembling production line replace manpower in a cooperative manner, so that the automatic assembling of the valve is realized, the assembling efficiency of the valve is improved, and the actual production requirement of the valve is met.

Drawings

FIG. 1 is a schematic view of the construction of a valve in the valve assembly line of the present invention;

FIG. 2 is a schematic view of the construction of the valve assembly line of the present invention;

FIG. 3 is a schematic structural diagram of a first tooling in the valve assembly line of the present invention;

FIG. 4 is a schematic structural diagram of a second tooling in the valve assembly line of the present invention;

FIG. 5 is a partial schematic view of FIG. 2;

FIG. 6 is a schematic view (two) of a portion of the structure of FIG. 2;

FIG. 7 is a schematic view (III) of a portion of the structure of FIG. 2;

FIG. 8 is a schematic view (IV) of a portion of the structure of FIG. 2;

FIG. 9 is a schematic view (V) of a portion of the structure of FIG. 2;

FIG. 10 is a schematic View (VI) of a portion of the structure of FIG. 2;

FIG. 11 is a schematic view of the retainer ring compression device of FIG. 6;

FIG. 12 is a schematic view of the valve packing magazine of FIG. 5;

FIG. 13 is a schematic view of the deviation correcting device of the bracket shown in FIG. 5;

FIG. 14 is a schematic view of the structure of the insertion needle device of FIG. 9;

FIG. 15 is a schematic view of the second driven gear handling assembly apparatus of FIG. 10;

in the figure: a. a first conveyor; b. a valve seat assembly machine; c. a valve core assembly machine; d. an upper valve body assembly machine; e. a second conveyor; f. a transmission assembly assembling machine; g. a valve head assembling machine; h. a lower valve body pressing machine; 1000. a valve; 1001. a valve seat; 10011. a base body; 10012. a sliding sleeve; 1002. a bellows; 1003. a stationary ring; 1004. a fixing ring; 1005. a valve seal; 1006. a support; 10061. a connecting portion; 10062. a clamping portion; 10063. a sliding part; 1007. a nut; 1008. an upper valve body; 10081. an inlet; 10082. an outlet; 1009. a seal ring; 1010. a rotary drive member; 1011. a deceleration rack; 1012. a driving gear; 1013. a second mounting shaft; 1014. a first driven gear; 1015. a second driven gear; 1016. a lead screw; 1017. a lower valve body; 2000. a first tool; 2001. a first valve core assembly positioning part; 2002. a second spool assembly locating portion; 2003. a valve seat positioning portion; 2004. a bellows positioning portion; 3000. a second tool; 3001. a rotary drive member positioning portion; 3002. a lead screw positioning part; 10. a valve seat carrying device; 20. the sealing component carries the compression fittings; 30. a bellows conveyance device; 40. the fixed ring carrying and assembling device; 50. a stationary ring pressing device; 501. a fixed mount; 502. a first vertical hold-down cylinder; 503. a second vertical hold-down cylinder; 504. a connecting seat; 505. a third vertical pressing cylinder; 506. a clamping cylinder; 507. a fixed ring pressure head; 508. a bellows jaw; 60. a corrugated pipe oiling device; 70. a fixed ring carrying device; 80. a valve seal pad carrying and assembling device; 90. a valve seal packing bin; 901. a mounting frame; 902. a bin rotary motor; 903. a storage base; 904. a stock column; 905. a material support; 906. vertically moving the sliding table; 907. a jacking piece; 908. a bin vertical moving cylinder; 909. a bin clamping jaw cylinder; 910. a valve seal pad jaw; 100. the bracket carrying and pressing device; 110. a support deviation correcting device; 1101. a support frame; 1102. a support positioning sucker; 1103. a deviation rectifying rotating motor; 1104. a transmission mechanism; 120. a deviation rectifying and feeding device; 130. a nut handling and assembling device; 140. a valve core assembly overturning device; 150. the valve core assembly carrying and pressing device; 160. a bracket assembly carrying and detecting device; 170. a nut detection device; 180. a nut greasing device; 190. the valve core assembly and the valve seat assembly carrying and detecting device; 200. a rotary drive detection device; 210. a driving gear carrying and assembling device; 220. the speed reducing frame carries the assembly device; 230. a reduction gear detecting device; 240. a pin inserting device; 2401. a fixed seat; 2402. a material guiding device; 2403. a feeding cylinder; 2404. a feeding device; 2405. a material ejecting device; 250. installing a shaft detection device; 260. a first driven gear carrying and assembling device; 270. a first driven gear detection device; 280. a gear greasing device; 290. the screw rod gear assembly carrying and assembling device; 300. a lead screw gear assembly detection device; 310. a lead screw handling device; 320. a second driven gear carrying and assembling device; 3201. the second driven gear horizontally moves the electric cylinder; 3202. a mounting seat; 3203. a suction nozzle vertically moving cylinder; 3204. a pressure head vertically moving cylinder; 3205. a suction nozzle rotating cylinder; 3206. a second driven gear suction nozzle; 3207. and the second driven gear pressure head.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

As shown in fig. 1, a valve 1000 includes a valve seat assembly, a valve core assembly, an upper valve body 1008, a rotary driving member 1010, a transmission assembly and a lower valve body 1017, wherein the valve seat assembly, the valve core assembly and the upper valve body 1008 form a valve head, the rotary driving member 1010 and the transmission assembly form a driving assembly, the valve head and the driving assembly form a valve main body, and the valve main body and the lower valve body 1017 form the valve 1000.

Wherein, the valve seat subassembly includes valve seat 1001 and seal assembly, and valve seat 1001 includes the pedestal 10011 and sets up sliding sleeve 10012 on pedestal 10011, and pedestal 10011 and sliding sleeve 10012 in this embodiment are integrative to be set up.

The valve core assembly comprises a fixing ring 1004, a valve sealing gasket 1005, a bracket 1006 and a nut 1007; the valve seal 1005 is sleeved on the fixing ring 1004; the bracket 1006 comprises a connecting portion 10061, a clamping portion 10062 and a sliding portion 10063 which are connected in sequence, the connecting portion 10061 is connected with the fixing ring 1004, the clamping portion 10062 clamps the valve seal 1005 in cooperation with the fixing ring 1004, and the sliding portion 10063 is connected with the sliding sleeve 10012 in a sliding manner; a nut 1007 is threaded onto the end of the slide 10063 for connection to the drive assembly.

The sealing assembly is sleeved outside the sliding sleeve 10012 and the sliding part 10063 for sealing the joint of the sliding sleeve 10012 and the sliding part 10063.

Specifically, the connecting portion 10061 in this embodiment adopts a claw structure, and the connecting portion 10061 passes through the inner hole of the fixing ring 1004 and is clamped with the edge of the inner hole of the fixing ring 1004; the seal assembly in this embodiment includes bellows 1002 and the fixed retainer plate 1003 that sets up in bellows 1002 one end, and retainer plate 1003 passes through buckle structure and pedestal 10011 joint, and the other end joint of bellows 1002 is on the outer wall of sliding part 10063.

Go up valve body 1008 through buckle structure lock on pedestal 10011, and be provided with sealing washer 1009 between pedestal 10011 and the last valve body 1008, the case subassembly is located the space that pedestal 10011 and last valve body 1008 enclose, is provided with import 10081 and export 10082 on the last valve body 1008.

The rotary drive 1010 in this embodiment is preferably an electric motor.

The transmission assembly in this embodiment includes a reduction frame 1011, a driving gear 1012, a first mounting shaft (not shown), a second mounting shaft 1013, a first driven gear 1014, a second driven gear 1015 and a lead screw 1016; the reduction frame 1011 is connected to the rotary driving member 1010 through a buckle structure; the power output part of the rotary driving element 1010 penetrates through the reduction frame 1011 to be connected with the driving gear 1012; the first mounting shaft 1013 and the second mounting shaft 1013 are inserted on the reduction bracket 1011; a first driven gear 1014 is rotatably disposed on the first mounting shaft and is meshed with the driving gear 1012; the second driven gear 1015 is sleeved at one end of the screw 1016 and forms a screw gear assembly with the screw 1016, one end of the screw 1016 is rotatably arranged on the second mounting shaft 1013, and the other end of the screw 1016 is in threaded connection with the nut 1007; the second driven gear 1015 meshes with the first driven gear 1014.

The lower valve body 1017 covers the outside of the rotary driving member 1010 and is connected to the seat body 10011 of the valve seat 1001 by a snap structure.

During the use, the drive assembly drives the case assembly to slide on the valve seat assembly, and the valve seal 1005 of the case assembly opens or closes the inlet 10081 of the upper valve body 1008, and in this embodiment, the port corresponding to the valve seal 1005 is set as the inlet 10081, and the other port is set as the outlet 10082, and in practical application, the port corresponding to the valve seal 1005 may also be set as the outlet 10082, and the other port is set as the inlet 10081, and specifically, the setting may be performed according to practical requirements, and this embodiment does not limit this.

As shown in fig. 1 to 15, the valve assembling line for assembling the above-mentioned valve comprises a first conveyor a, a valve head assembling machine g and a second conveyor e, wherein the first conveyor a is provided with a valve seat assembly assembling machine b for assembling a valve seat assembly, a valve core assembly assembling machine c for assembling a valve core assembly and assembling the valve core assembly onto the valve seat assembly after overturning the valve core assembly, and an upper valve body assembling machine d for assembling an upper valve body 1008 onto the valve seat assembly, wherein the valve seat assembly, the valve core assembly and the upper valve body form a valve head, and the valve core assembly is positioned in a space surrounded by the valve seat assembly and the upper valve body; the second conveyor e is provided with a transmission assembly assembling machine f, and the transmission assembly assembling machine f is used for assembling the transmission assembly onto the rotary driving part 1010 to form a driving assembly; the valve head assembling machine g is used for assembling the valve head on the driving assembly to form a valve main body, and the first conveyor a and the second conveyor e are used for carrying and transferring the assembled components of the assembling machines.

First conveyer a and second conveyer e in this embodiment all adopt the frock assembly line, are provided with the circulation frock on the frock assembly line, and the circulation frock circulates corresponding process department and can the automatic shutdown, treats after this process, can circulate to next process department automatically.

In this embodiment, a first tooling 2000 is circulated on the first conveyor a, and the first tooling 2000 is provided with a first valve core assembly positioning portion 2001, a second valve core assembly positioning portion 2002, a valve seat positioning portion 2003 and a bellows positioning portion 2004; second frock 3000 has flowed on second conveyer e, is provided with rotary drive spare location portion 3001 and lead screw location portion 3002 on second frock 3000.

The valve seat assembly machine b in this embodiment includes a valve seat carrying device 10 and a sealing assembly carrying and pressing device 20, the valve seat carrying device 10 is used for carrying the valve seat 1001 to the first tooling 2000 of the first conveyor a, and the sealing assembly carrying and pressing device 20 is used for carrying the sealing assembly to the seat body 10011 of the valve seat 1001 and pressing one end of the sealing assembly with the seat body 10011.

Specifically, the valve seat carrying device 10 includes a horizontal moving electric cylinder arranged on the first conveyor a, a vertical moving cylinder arranged on a power output portion of the horizontal moving electric cylinder, a mounting seat arranged on the power output portion of the vertical moving cylinder, a clamping jaw cylinder arranged on the mounting seat, and a valve seat clamping jaw arranged on the power output portion of the clamping jaw cylinder, wherein the horizontal moving electric cylinder is used for driving the valve seat clamping jaw to move horizontally, the vertical moving cylinder is used for driving the valve seat clamping jaw to move vertically, and the valve seat clamping jaw is driven by the clamping jaw cylinder to clamp the valve seat 1001. In order to detect whether the sealing ring 1009 is mounted in place on the seat body 10011 of the valve seat 1001, a sealing ring detection mechanism for detecting whether the sealing ring 1009 is mounted in place is further provided on the mounting seat in this embodiment.

The sealing assembly carrying and pressing device 20 is located at the downstream of the valve seat carrying device 10 and comprises a mounting table arranged on a first conveyor a, a horizontal moving cylinder arranged on the mounting table, a supporting seat arranged on the mounting table in a sliding mode, a vertical moving cylinder arranged on the supporting seat and a sealing assembly suction nozzle arranged on the power output portion of the vertical moving cylinder, the power output portion of the horizontal moving cylinder is connected with the supporting seat, the horizontal moving cylinder is used for driving the sealing assembly suction nozzle to move horizontally, the vertical moving cylinder is used for driving the sealing assembly suction nozzle to move vertically, and the sealing assembly suction nozzle is used for sucking a sealing assembly.

The valve seat assembly assembling machine b in this embodiment further includes a bellows carrying device 30 and a retainer ring carrying and assembling device 40, the bellows carrying device 30 is used for carrying the bellows 1002 to the first tooling 2000, and the retainer ring carrying and assembling device 40 is used for carrying the retainer ring 1003 and assembling the retainer ring 1003 to the bellows 1002 to form a sealing assembly.

Specifically, the bellows carrying device 30 is located upstream of the valve seat carrying device 10, and includes a horizontal movement electric cylinder provided on the first conveyor a, a vertical movement air cylinder provided on a power output portion of the horizontal movement electric cylinder, and a bellows suction nozzle provided on a power output portion of the vertical movement air cylinder, the horizontal movement electric cylinder being configured to drive the bellows suction nozzle to move horizontally, the vertical movement air cylinder being configured to drive the bellows suction nozzle to move vertically, and the bellows suction nozzle being configured to suck the bellows 1002.

Retainer plate transport assembly device 40 is located between bellows handling device 30 and disk seat handling device 10, including setting up the horizontal migration electric jar on first conveyer a, set up the vertical migration cylinder on horizontal migration electric jar power take off, the rotating electrical machines of setting on vertical migration cylinder power take off, and the retainer plate suction nozzle of setting on rotating electrical machines power take off, the horizontal migration electric jar is used for driving retainer plate suction nozzle horizontal migration, vertical migration cylinder is used for driving retainer plate suction nozzle vertical migration, the rotating electrical machines is used for driving retainer plate suction nozzle rotary motion, the retainer plate suction nozzle is used for absorbing retainer plate 1003.

The valve seat assembly assembling machine b in this embodiment further includes a fixing ring pressing device 50, and the fixing ring pressing device 50 is used for pressing the fixing ring 1003 onto the corrugated pipe 1002.

Specifically, the retainer ring pressing device 50 is located between the retainer ring carrying and assembling device 40 and the valve seat carrying device 10, and comprises a fixing frame 501 arranged on a first conveyor a, a first vertical pressing cylinder 502 arranged on the fixing frame 501, a second vertical pressing cylinder 503 arranged on a power output part of the first vertical pressing cylinder 502, a connecting seat 504 arranged on a power output part of the second vertical pressing cylinder 503, a third vertical pressing cylinder 505 and a clamping cylinder 506 arranged on the connecting seat 504, a retainer ring pressing head 507 arranged on the power output part of the third vertical pressing cylinder 505, and a bellows clamping jaw 508 arranged on the power output part of the clamping cylinder 506, wherein the bellows clamping jaw 508 is used for clamping the bellows 1002, and the retainer ring pressing head 507 is used for pressing the retainer ring 1003 downwards so as to press the retainer ring 1003 on the bellows 1002.

Valve seat subassembly assembly machine b in this embodiment still includes bellows oiling station 60, bellows oiling station 60 is located seal assembly transport compression fittings 20's low reaches, including setting up vertical movement cylinder and the peristaltic pump on first conveyer a, and set up the bellows oiling mechanism on vertical movement cylinder power take off portion, bellows oiling mechanism is connected with the peristaltic pump, bellows oiling mechanism pumps the lubricating oil in the overhead tank through the peristaltic pump, vertical movement cylinder drives bellows oiling mechanism vertical motion, bellows oiling mechanism paints lubricating oil on bellows 1002.

The valve core assembly assembling machine c in this embodiment includes a fixing ring carrying device 70, a valve gasket carrying and assembling device 80, a bracket carrying and pressing device 100, a nut carrying and assembling device 130, a valve core assembly turning device 140 and a valve core assembly carrying and pressing device 150; the fixing ring transfer device 70 is used for transferring the fixing ring 1004 to the first tool 2000 of the first conveyor a; the valve sealing pad handling and assembling device 80 is used for handling the valve sealing pad 1005 and assembling the valve sealing pad 1005 on the fixing ring 1004; the rack carrying and pressing device 100 is used for carrying the rack 1006 and pressing the connecting portion 10061 of the rack 1006 onto the fixing ring 1004; the nut handling and assembling device 130 is used for handling the nut 1007 and screwing the nut 1007 onto the sliding part 10063 of the bracket 1006; the valve core assembly overturning device 140 is used for overturning the valve core assembly; the valve core assembly carrying and pressing device 150 is used for carrying the flipped valve core assembly onto the valve seat assembly, so that the sliding portion 10063 of the bracket 1006 is inserted into the sliding sleeve 10012 of the valve seat 1001, and the valve core assembly is pressed with the other end of the sealing assembly.

Specifically, the fixed ring carrying device 70 is located upstream of the bellows carrying device 30, and includes a horizontal movement electric cylinder provided on the first conveyor a, a vertical movement air cylinder provided on a power output portion of the horizontal movement electric cylinder, and a fixed ring suction nozzle provided on a power output portion of the vertical movement air cylinder, the horizontal movement electric cylinder being used to drive the fixed ring suction nozzle to move horizontally, the vertical movement air cylinder being used to drive the fixed ring suction nozzle to move vertically, and the fixed ring suction nozzle being used to suck the fixed ring 1004.

Valve seal pad transport assembly device 80 is located between solid fixed ring handling device 70 and bellows handling device 30, including setting up the horizontal migration electric jar on first conveyer a, the vertical movement cylinder of setting on horizontal migration electric jar power take off, and the valve seal pad suction nozzle of setting on vertical movement cylinder power take off, the horizontal migration electric jar is used for driving valve seal pad suction nozzle horizontal migration, and vertical movement cylinder is used for driving valve seal pad suction nozzle vertical migration, and valve seal pad suction nozzle is used for absorbing valve seal pad 1005.

The first conveyor a in this embodiment is provided with valve seal storage bin 90, and valve seal storage bin 90 is including setting up mounting bracket 901 on first conveyor a to and set up storage device, material jacking device and the material clamping device on mounting bracket 901, and storage device is used for storing valve seal 1005, and the material jacking device is used for jacking valve seal 1005 on the storage device, and the material clamping device is used for the valve seal 1005 of centre gripping coming up by the jacking of material jacking device.

Specifically, the material storage device comprises a material storage seat 903 rotationally arranged on an installation frame 901 under the driving of a material storage rotary motor 902, a plurality of material storage columns 904 arranged on the material storage seat 903, and a material support 905 slidably sleeved on the material storage columns 904, wherein a valve sealing pad 1005 is sleeved on the material storage columns 904 and is positioned on the material support 905; the material jacking device is positioned at the side part of the material storage device and comprises a vertical moving sliding table 906 arranged on the mounting frame 901 and a jacking piece 907 arranged on a power output part of the vertical moving sliding table 906, wherein the jacking piece 907 is used for jacking a material support 905 so that the material support 905 supports the valve sealing pad 1005 on the material storage column 904 to ascend; the material clamping device is located above the material jacking device and comprises a bin vertical moving cylinder 908 arranged on a mounting rack 901, a bin clamping jaw cylinder 909 arranged on a power output part of the bin vertical moving cylinder 908, and a valve sealing pad clamping jaw 910 arranged on the power output part of the bin clamping jaw cylinder 909, wherein the bin vertical moving cylinder 908 is used for driving the valve sealing pad clamping jaw 910 to vertically move, the valve sealing pad clamping jaw 910 is driven by the bin clamping jaw cylinder 909 to clamp a valve sealing pad 1005 lifted by a lifting piece 907, and the valve sealing pad carrying and assembling device 80 sucks the valve sealing pad 1005 above the valve sealing pad clamped by the valve sealing pad clamping jaw 910.

The support carrying and pressing device 100 is located between the valve seal pad carrying and assembling device 80 and the corrugated pipe carrying device 30 and comprises a horizontal moving electric cylinder arranged on a first conveyor a, a vertical moving air cylinder arranged on a power output part of the horizontal moving electric cylinder, and a first support suction nozzle arranged on a power output part of the vertical moving air cylinder, wherein the horizontal moving electric cylinder is used for driving the first support suction nozzle to move horizontally, the vertical moving air cylinder is used for driving the first support suction nozzle to move vertically, and the first support suction nozzle is used for sucking the support 1006.

In this embodiment, a rack deviation rectifying device 110 for rectifying a deviation of the rack 1006 is disposed on the first conveyor a, the rack deviation rectifying device 110 includes a support frame 1101 disposed on the first conveyor a, a rack positioning chuck 1102 rotatably disposed on the support frame 1101, and a deviation rectifying rotating motor 1103 disposed on the support frame 1101, the rack positioning chuck 1102 is used for positioning the adsorption rack 1006, the deviation rectifying rotating motor 1103 drives the rack positioning chuck 1102 to rotate through a transmission mechanism 1104, so as to rectify the rack 1006, and the rack carrying press-fitting device 100 sucks the rack 1006 that is preferred from the rack positioning chuck 1102.

In this embodiment, the first conveyor a is provided with the deviation-correcting feeding device 120 for feeding the support deviation-correcting device 110, the deviation-correcting feeding device 120 includes a horizontal moving electric cylinder arranged on the first conveyor a, a vertical moving air cylinder arranged on a power output part of the horizontal moving electric cylinder, and a second support suction nozzle arranged on a power output part of the vertical moving air cylinder, the horizontal moving electric cylinder is used for driving the second support suction nozzle to move horizontally, the vertical moving air cylinder is used for driving the second support suction nozzle to move vertically, and the second support suction nozzle is used for sucking the support 1006 which is not corrected.

The nut carrying and assembling device 130 is located between the support carrying and pressing device 100 and the corrugated pipe carrying device 30 and comprises a horizontal moving electric cylinder arranged on the first conveyor a, a vertical moving air cylinder arranged on a power output part of the horizontal moving electric cylinder, a rotating motor arranged on a power output part of the vertical moving air cylinder, and a nut suction nozzle arranged on the rotating motor, wherein the horizontal moving electric cylinder is used for driving the nut suction nozzle to move horizontally, the vertical moving air cylinder is used for driving the nut suction nozzle to move vertically, the rotating motor is used for driving the nut suction nozzle to move rotationally, and the nut suction nozzle is used for sucking the nut 1007.

The valve element assembly overturning device 140 is located between the retainer ring carrying and assembling device 40 and the retainer ring pressing device 50, and comprises a vertical moving cylinder arranged on a first conveyor a, a rotating cylinder arranged on a power output part of the vertical moving cylinder, a clamping jaw cylinder arranged on the power output part of the rotating cylinder, and a valve element assembly clamping jaw arranged on the clamping jaw cylinder, wherein the vertical moving cylinder is used for driving the valve element assembly clamping jaw to vertically move, the rotating cylinder is used for driving the valve element assembly clamping jaw to rotate, and the clamping jaw cylinder is used for driving the valve element assembly clamping jaw to clamp the valve element assembly.

The valve core assembly carrying and pressing device 150 is located at the downstream of the corrugated pipe oiling device 60 and comprises a vertical moving cylinder arranged on the first conveyor a and a valve core assembly suction nozzle arranged on the power output part of the vertical moving cylinder, wherein the vertical moving cylinder is used for driving the valve core assembly suction nozzle to vertically move, and the valve core assembly suction nozzle is used for sucking the valve core assembly.

The valve core assembly assembling machine c in this embodiment further includes a bracket assembly carrying and detecting device 160, and the bracket assembly carrying and detecting device 160 is located between the bracket carrying and pressing device 100 and the nut carrying and assembling device 130, and is used for detecting whether the bracket assembly composed of the fixing ring 1004, the valve seal gasket 1005 and the bracket 1006 is pressed in place, and whether the bracket assembly is damaged or not. The bracket component carrying and detecting device 160 comprises a horizontal moving electric cylinder arranged on the first conveyor a, a vertical moving air cylinder arranged on the power output part of the horizontal moving electric cylinder, a clamping jaw air cylinder arranged on the power output part of the vertical moving air cylinder, a bracket clamping jaw arranged on the power output part of the clamping jaw air cylinder, and a bracket component CCD detection mechanism arranged on the first conveyor a, a horizontal moving electric cylinder is used for driving the bracket clamping jaw to move horizontally, a vertical moving air cylinder is used for driving the bracket clamping jaw to move vertically, the bracket clamping jaw is used for clamping the bracket component and moving the bracket component to the position above the bracket component CCD detection mechanism for detection under the driving of the horizontal moving electric cylinder and the vertical moving air cylinder, if the support assembly is not pressed in place or damaged, the support clamping jaw is driven by the horizontal moving electric cylinder and the vertical moving air cylinder to throw the support assembly into the waste bin; if the bracket component is pressed in place and is not damaged, the bracket clamping jaw puts the bracket component on the first tool 2000 again under the driving of the horizontal moving electric cylinder and the vertical moving air cylinder.

The valve core assembly assembling machine c in this embodiment further comprises a nut detecting device 170, the nut detecting device 170 is located between the nut carrying and assembling device 130 and the bellows carrying device 30, the nut detecting device 170 comprises a horizontal moving electric cylinder arranged on the first conveyor a, a connecting seat arranged on the power output part of the horizontal moving electric cylinder, a vertical moving air cylinder arranged on the connecting seat, a valve core assembly suction nozzle arranged on the power output part of the vertical moving air cylinder, and a nut CCD detection mechanism arranged on the connecting seat, wherein the horizontal moving electric cylinder is used for driving the valve element component suction nozzle to move horizontally, the vertical moving air cylinder is used for driving the valve element component suction nozzle to move vertically, the nut CCD detection mechanism is used for detecting whether the nut 1007 of the valve element component on the first tool 2000 is installed in place or not, if the nut 1007 is not installed in place, the valve core assembly suction nozzle carries the valve core assembly to a waste tank under the driving of the horizontal moving electric cylinder and the vertical moving air cylinder.

The valve core assembly assembling machine c in the embodiment further comprises a nut greasing device 180, the nut greasing device 180 is located between the bellows carrying device 30 and the fixing ring carrying and assembling device 40 and used for applying lubricating grease to the nut 1007 on the valve core assembly, the nut greasing device 180 comprises a vertical moving cylinder and a greasing mechanism arranged on a power output portion of the vertical moving cylinder, the vertical moving cylinder is used for driving the greasing mechanism to vertically move, and the greasing mechanism is used for applying lubricating grease to the nut 1007.

The valve core assembly machine c in this embodiment further includes a valve core assembly, a valve seat assembly carrying and detecting device 190, the valve core assembly, the valve seat assembly carrying and detecting device 190 is located between the sealing assembly carrying and pressing device 20 and the bellows oiling device 60, and includes a valve core assembly, a valve seat assembly CCD detecting mechanism and a horizontal moving electric cylinder which are arranged on the first conveyor a, a vertical moving air cylinder arranged on the power output portion of the horizontal moving electric cylinder, a valve core assembly suction nozzle and a clamping jaw air cylinder which are arranged on the power output portion of the vertical moving air cylinder, and a valve seat assembly clamping jaw arranged on the power output portion of the clamping jaw air cylinder, the valve core assembly suction nozzle is located on the inner side of the valve seat clamping jaw assembly, the valve core assembly suction nozzle is used for sucking the valve core assembly, the valve seat assembly clamping jaw is used for clamping the valve seat assembly, the valve core assembly suction nozzle and the valve seat assembly clamping jaw simultaneously carry the valve core assembly and the valve seat assembly to the valve core assembly under the driving of the horizontal moving electric cylinder and the vertical moving air cylinder, Assembly condition detection is carried out above the valve seat assembly CCD detection mechanism, and if the assembly condition detection and the assembly condition detection are qualified, the valve core assembly suction nozzle and the valve seat assembly clamping jaw carry the valve core assembly and the valve seat assembly to the first tool 2000 again under the driving of the horizontal moving electric cylinder and the vertical moving air cylinder; if one of the valve core assembly suction nozzle and the valve seat assembly clamping jaw is not assembled properly, the valve core assembly suction nozzle and the valve seat assembly clamping jaw are driven by the horizontal moving electric cylinder and the vertical moving air cylinder to simultaneously convey the valve core assembly and the valve seat assembly into a waste box.

The upper valve body assembling machine d is positioned between the valve core assembly carrying and pressing device 150 and the valve head assembling machine g, and comprises a horizontal moving electric cylinder arranged on the first conveyor a, a vertical moving air cylinder arranged on a power output part of the horizontal moving electric cylinder, a clamping jaw air cylinder arranged on the power output part of the vertical moving air cylinder, and an upper valve body clamping jaw arranged on the power output part of the clamping jaw air cylinder, wherein the horizontal moving electric cylinder is used for driving the upper valve body clamping jaw to move horizontally, the vertical moving air cylinder is used for driving the upper valve body clamping jaw to move vertically, and the upper valve body clamping jaw clamps the upper valve body 1008 under the driving of the clamping jaw air cylinder.

In this embodiment, the rotary driving member 1010 of the valve 1000 is manually fixed to the second tool 3000 of the second conveyor e, and is manually connected to and conducted with the electrode of the second tool 3000, so as to rotate the rotary driving member 1010.

Be provided with the rotary driving piece detection device 200 in artifical position low reaches, the rotary driving piece detection device 200 is including setting up the horizontal migration cylinder on second conveyer e, set up the vertical migration cylinder on horizontal migration cylinder power take off, and set up the rotary driving piece detection mechanism on vertical migration cylinder power take off, the horizontal migration cylinder is used for driving the horizontal migration of rotary driving piece detection mechanism, the vertical migration cylinder is used for driving the vertical removal of rotary driving piece detection mechanism, rotary driving piece detection mechanism is used for detecting whether the installation of rotary driving piece 1010 targets in place on second frock 3000.

The driving assembly assembling machine f in this embodiment includes a driving gear carrying and assembling device 210, a reduction carrier carrying and assembling device 220, a pin inserting device 240, a first driven gear carrying and assembling device 260, and a lead screw gear assembly carrying and assembling device 290, wherein the driving gear carrying and assembling device 210 is used for carrying a driving gear 1012 and assembling the driving gear 1012 to a power output part of a rotary driving member 1010; the deceleration frame carrying and assembling device 220 is used for carrying the deceleration frame 1011 and assembling the deceleration frame 1011 on the rotary driving member 1010; the pin inserting device 240 is used for inserting the first mounting shaft 1013 and the second mounting shaft 1013 onto the reduction bracket 1011; the first driven gear carrying and assembling device 260 is used for carrying the first driven gear 1014 and assembling the first driven gear 1014 on the first mounting shaft; the lead screw gear assembly handling assembly device 290 is used to handle and assemble the lead screw gear assembly onto the second installation shaft 1013.

Specifically, the driving gear carrying and assembling device 210 is located downstream of the rotary driving member detecting device 200, and the driving gear carrying and assembling device 210 includes a horizontal moving electric cylinder disposed on the second conveyor e, a vertical moving air cylinder disposed on a power output portion of the horizontal moving electric cylinder, and a driving gear suction nozzle disposed on a power output portion of the vertical moving air cylinder, wherein the horizontal moving electric cylinder is used for driving the driving gear suction nozzle to move horizontally, the vertical moving air cylinder is used for driving the driving gear suction nozzle to move vertically, and the driving gear suction nozzle is used for sucking the driving gear 1012.

The deceleration frame carrying and assembling device 220 is located at the downstream of the driving gear carrying and assembling device 210 and comprises a horizontal moving electric cylinder arranged on the second conveyor e, a vertical moving air cylinder arranged on the power output part of the horizontal moving electric cylinder, and a deceleration frame suction nozzle arranged on the power output part of the vertical moving air cylinder, wherein the horizontal moving electric cylinder is used for driving the deceleration frame suction nozzle to move horizontally, the vertical moving air cylinder is used for driving the deceleration frame suction nozzle to move vertically, and the deceleration frame suction nozzle is used for sucking the deceleration frame 1011.

In order to improve the installation yield of the reduction frame 1011, the reduction frame detection device 230 is arranged at the downstream of the reduction frame carrying and assembling device 220 in the embodiment, the reduction frame detection device 230 comprises a vertical moving cylinder arranged on the second conveyor e, a clamping jaw cylinder arranged on the power output part of the vertical moving cylinder, and a reduction frame detection mechanism arranged on the power output part of the clamping jaw cylinder, the vertical moving cylinder is used for driving the reduction frame detection mechanism to vertically move, and the reduction frame detection mechanism detects whether the clamping jaws of the reduction frame 1011 are clamped in place with the rotary driving part 1010 under the driving of the clamping jaw cylinder.

The pin inserting device 240 in this embodiment is located downstream of the deceleration strip detection device 230, and includes a fixed seat 2401 disposed on the second conveyor e, a material guiding device 2402 disposed on the fixed seat 2401, a feeding device 2404 slidably disposed below the material guiding device 2402 and driven by a feeding cylinder 2403, and a material ejecting device 2405 disposed on the fixed seat 2401, wherein the material guiding device 2402 is configured to guide the first mounting shaft 1013 and the second mounting shaft 1013 into the feeding device 2404, the feeding device 2404 pushes the first mounting shaft 1013 and the second mounting shaft 1013 to a position below the material ejecting device 2405 and is driven by the feeding cylinder 2403, and the material ejecting device 2405 ejects the first mounting shaft 1013 and the second mounting shaft 1013 onto the deceleration strip 1011.

In order to improve the installation yield of the first installation shaft and the second installation shaft 1013, the present embodiment provides the installation shaft detection device 250 downstream of the pin inserting device 240, and the installation shaft detection device 250 includes a vertical moving cylinder provided on the second conveyor e and an installation shaft detection mechanism provided on the power output portion of the vertical moving cylinder, the vertical moving cylinder is used for driving the installation shaft detection mechanism to vertically move, and the installation shaft detection mechanism is used for detecting whether the first installation shaft and the second installation shaft 1013 are installed in place on the reduction bracket 1011.

The first driven gear carrying and assembling device 260 in this embodiment is located downstream of the mounting shaft detecting device 250, and includes a horizontal movement electric cylinder disposed on the second conveyor e, a vertical movement air cylinder disposed on the power output portion of the horizontal movement electric cylinder, and a first driven gear suction nozzle disposed on the power output portion of the vertical movement air cylinder, the horizontal movement electric cylinder being configured to drive the first driven gear suction nozzle to move horizontally, the vertical movement air cylinder being configured to drive the first driven gear suction nozzle to move vertically, and the first driven gear suction nozzle being configured to suck the first driven gear 1014.

In order to improve the installation yield of the first driven gear 1014, the present embodiment provides a first driven gear detection device 270 downstream of the first driven gear handling and assembling device 260, and the first driven gear detection device 270 includes a vertical moving cylinder provided on the second conveyor e and a first driven gear detection mechanism provided on the power output portion of the vertical moving cylinder, the vertical moving cylinder is used for driving the first driven gear detection mechanism to vertically move, and the first driven gear detection mechanism is used for detecting whether the first driven gear 1014 is installed in place.

In order to ensure the lubricating effect between the driving gear 1012 and the first driven gear 1014, the present embodiment is provided with a gear greasing device 280 downstream of the first driven gear detecting device 270, which includes a vertically moving cylinder for driving the greasing mechanism to vertically move and a greasing mechanism provided on a power output portion of the vertically moving cylinder for applying grease to a meshing portion of the driving gear 1012 and the first driven gear 1014.

The lead screw gear assembly carrying and assembling device 290 in the embodiment is located at the downstream of the gear greasing device 280 and comprises a vertical moving cylinder arranged on the second conveyor e, a horizontal moving cylinder arranged on the power output part of the vertical moving cylinder, and a lead screw gear assembly clamping jaw arranged on the power output part of the horizontal moving cylinder, wherein the vertical moving cylinder is used for driving the lead screw gear assembly clamping jaw to vertically move, the horizontal moving cylinder is used for driving the lead screw gear assembly clamping jaw to horizontally move, and the lead screw gear assembly clamping jaw is used for sucking the lead screw gear assembly on the second tool 3000.

In order to improve the installation yield of the transmission assembly, the lead screw gear assembly detection device 300 is disposed at the downstream of the lead screw gear assembly carrying and assembling device 290 in the embodiment, the lead screw gear assembly detection device 300 includes a vertically moving cylinder disposed on the second conveyor e and a lead screw gear assembly detection mechanism disposed on the power output portion of the vertically moving cylinder, the vertically moving cylinder is used for driving the lead screw gear assembly detection mechanism to vertically move, and the lead screw gear assembly detection mechanism is used for detecting whether the lead screw gear assembly is installed in place.

The transmission assembly assembling machine f in this embodiment further includes a lead screw conveying device 310 and a second driven gear conveying and assembling device 320, the lead screw conveying device 310 is used for conveying the lead screw 1016 to the second tool 3000, and the second driven gear conveying and assembling device 320 is used for conveying the second driven gear 1015 and assembling the second driven gear 1015 to the lead screw 1016 to form a lead screw gear assembly.

Specifically, the lead screw handling device 310 is located between the first driven gear detection device 270 and the gear greasing device 280, and includes a horizontal moving electric cylinder disposed on the second conveyor e, a vertical moving air cylinder disposed on the power output portion of the horizontal moving electric cylinder, a rotating air cylinder disposed on the power output portion of the vertical moving air cylinder, a clamping jaw air cylinder disposed on the power output portion of the rotating air cylinder, and a lead screw clamping jaw disposed on the power output portion of the clamping jaw air cylinder, wherein the horizontal moving electric cylinder is used for driving the lead screw clamping jaw to move horizontally, the vertical moving air cylinder is used for driving the lead screw clamping jaw to move vertically, the rotating air cylinder is used for driving the lead screw clamping jaw to move rotationally, and the lead screw clamping jaw is driven by the clamping jaw air cylinder to clamp a lead screw 1016.

The second driven gear carrying and assembling device 320 is positioned between the gear greasing device 280 and the lead screw gear assembly carrying and assembling device 290, and comprises a second driven gear horizontal moving electric cylinder 3201 arranged on the second conveyor e, a mounting seat 3202 arranged on a power output part of the second driven gear horizontal moving electric cylinder 3201, a suction nozzle vertical moving air cylinder 3203 and a pressure head vertical moving air cylinder 3204 arranged on the mounting seat 3202, a suction nozzle rotating air cylinder 3205 arranged on a power output part of the suction nozzle vertical moving air cylinder 3203, a second driven gear suction nozzle 3206 arranged on a power output part of the suction nozzle rotating air cylinder 3205, and a second driven gear pressure head 3207 arranged on a power output part of the pressure head vertical moving air cylinder 3204; the second driven gear horizontal movement electric cylinder 3201 is used for driving the second driven gear suction nozzle 3206 and the second driven gear pressure head 3207 to move horizontally, the suction nozzle vertical movement air cylinder 3203 is used for driving the second driven gear suction nozzle 3206 to move vertically, the suction nozzle rotating air cylinder 3205 is used for driving the second driven gear suction nozzle 3206 to move rotationally, and the second driven gear suction nozzle 3206 is used for sucking the second driven gear 1015; the ram vertical movement cylinder 3204 is used to drive the second driven gear ram 3207 to move vertically, and the second driven gear ram 3207 is used to press down the second driven gear 1015 mounted on the lead screw 1016.

The valve head assembling machine g in this embodiment is located between the upper valve body assembling machine d and the lead screw gear assembly detection device 300, and comprises a horizontal moving electric cylinder arranged on the first conveyor a and the second conveyor e, a vertical moving cylinder arranged on the power output part of the horizontal moving electric cylinder, a clamping jaw cylinder arranged on the power output part of the vertical moving cylinder, and a valve head clamping jaw arranged on the power output part of the clamping jaw cylinder, wherein the horizontal moving electric cylinder is used for driving the valve head clamping jaw to move horizontally, the vertical moving cylinder is used for driving the valve head clamping jaw to move vertically, the valve head clamping jaw clamps the valve head on the first tool 2000 under the driving of the clamping jaw cylinder, and the valve head is conveyed to a driving assembly on the second tool 3000 under the driving of the horizontal moving electric cylinder and the vertical moving cylinder, and the valve head and the driving assembly form a valve body.

The valve assembly line in this embodiment further includes a lower valve body press h, and the lower valve body press h is located at the downstream of the valve head assembly machine g and is used for pressing the lower valve body 1017 onto the valve main body to form the valve.

The workflow on the first conveyor a is as follows:

the fixed ring carrying device 70 sucks the fixed ring 1004 from the fixed ring pallet and places the fixed ring 1004 on the first spool assembly positioning portion 2001 of the first tooling 2000, and then the first tooling 2000 flows to the following process;

the valve seal pad carrying and assembling device 80 sucks the valve seal pad 1005 from the valve seal pad bin 90, presses and assembles the valve seal pad 1005 on the fixing ring 1004, and then the first tooling 2000 flows to the following process;

the rack carrying and stitching device 100 sucks the rectified rack 1006 from the rack rectification device 110 and stitches the connection portion 10061 of the rack 1006 with the fixing ring 1004, and then the first tooling 2000 flows to the following processes;

the bracket assembly carrying and detecting device 160 clamps the bracket assembly consisting of the fixing ring 1004, the valve sealing pad 1005 and the bracket 1006 from the first valve core assembly positioning part 2001 and moves the bracket assembly to the upper part of the bracket assembly CCD detecting mechanism for detection, and if the bracket assembly is not pressed in place or damaged, the bracket assembly carrying and detecting device 160 discards the bracket assembly into a waste bin; if the bracket assembly is pressed in place and is not damaged, the bracket assembly carrying detection device 160 replaces the bracket assembly on the first valve core assembly positioning part 2001, and then the first tool 2000 flows to the following process;

the nut handling and assembling device 130 sucks the nut 1007 from the nut vibrating plate and rotates the nut onto the sliding part 10063 of the bracket 1006, and then the first tool 2000 flows to the following process;

a nut CCD detection mechanism of the nut detection device 170 detects whether a nut 1007 of the valve core assembly on the first valve core assembly positioning part 2001 is installed in place, if the nut 1007 is not installed in place, the nut detection device 170 carries the valve core assembly to a waste tank, and if the nut 1007 is installed in place, the first tool 2000 flows to the following process;

the bellows carrying device 30 sucks the bellows 1002 from the bellows bin and places the bellows 1002 on the bellows positioning portion 2004 of the first tooling 2000, and then the first tooling 2000 flows to the following process;

the nut greasing device 180 applies grease to the nut 1007 of the valve core assembly on the first valve core assembly positioning part 2001, and then the first tool 2000 moves to the following process;

the fixed ring carrying and assembling device 40 sucks the fixed ring 1003 from the fixed ring vibration disc, assembles the fixed ring 1003 on the corrugated pipe 1002, and then the first tool 2000 flows to the following steps;

the valve core assembly turning device 140 turns the assembled valve core assembly on the first valve core assembly positioning part 2001 by 180 degrees and then places the valve core assembly on the second valve core assembly positioning part 2002 of the first tool 2000; meanwhile, the fixed ring pressing device 50 further presses the fixed ring 1003 on the corrugated pipe 1002, so that the fixed ring 1003 is firmly sleeved on the corrugated pipe 1002; the first tooling 2000 then flows to the following process;

the valve seat carrying device 10 clamps the valve seat 1001 from the valve seat bin, detects whether the sealing ring 1009 on the valve seat 1001 is installed in place, and if the sealing ring 1009 is not installed in place, the valve seat carrying device 10 puts the valve seat 1001 into a waste bin; if the seal ring 1009 is mounted in place, the valve seat transfer apparatus 10 places the valve seat 1001 on the valve seat positioning portion 2003 of the first tool 2000; the first tooling 2000 then flows to the following process;

the sealing assembly carrying and pressing device 20 sucks the sealing assembly composed of the bellows 1002 and the fixing ring 1003 from the bellows positioning portion 2004, carries and presses the sealing assembly onto the seat body 10011 of the valve seat 1001, and then the first tool 2000 moves to the following process;

the valve core assembly and valve seat assembly carrying and detecting device 190 carries the valve core assembly turned over on the second valve core assembly positioning part 2002 and the valve seat assembly on the valve seat positioning part 2003 to the upper part of the CCD detecting mechanism of the valve core assembly and the valve seat assembly for assembly condition detection, if one of the valve core assembly and the valve seat assembly is unqualified in assembly, the valve core assembly and valve seat assembly carrying and detecting device 190 carries the valve core assembly and the valve seat assembly into a waste bin at the same time; if the assembly of the valve core assembly and the valve seat assembly is qualified, the valve core assembly and the valve seat assembly are conveyed to the first tool 2000 again by the valve core assembly and valve seat assembly conveying and detecting device 190, and then the first tool 2000 is transferred to the following working procedures;

the bellows oiling device 60 coats the bellows 1002 on the valve seat assembly with lubricating oil, and then the first tool 2000 is shifted to the following process;

the valve core assembly carrying and pressing device 150 sucks the valve core assembly on the second valve core assembly positioning portion 2002, presses the valve core assembly on the valve seat positioning portion 2003, and then the first tool 2000 flows to the following process;

the upper valve body assembly machine d clamps the upper valve body 1008 from the upper valve body bin and presses the upper valve body 1008 onto the valve seat assembly, and the valve seat assembly, the valve core assembly and the upper valve body 1008 form a valve head.

The workflow on the second conveyor e is as follows:

manually placing the rotary driving piece 1010 on the rotary driving piece positioning part 3001 of the second tool 3000, manually connecting and conducting the rotary driving piece 1010 and the electrode on the second tool 3000 to realize the rotation of the rotary driving piece 1010, and then, the second tool 3000 is shifted to the following working procedures;

the rotary driving member detecting device 200 detects whether the rotary driving member 1010 is mounted in place on the rotary driving member positioning portion 3001, and if not, performs manual adjustment; if the installation is in place, the second tooling 3000 is shifted to the following procedures;

the driving gear conveying and assembling device 210 sucks the driving gear 1012 from the driving gear vibration plate and conveys the driving gear 1012 to the power output part of the rotary driving member 1010, and then the second tool 3000 is moved to the following steps;

the reduction gear rack carrying and assembling device 220 sucks the reduction gear rack 1011 from the reduction gear rack vibration disc, presses the reduction gear rack 1011 onto the rotary driving member 1010, and then the second tool 3000 flows to the following process;

the deceleration frame detection device 230 detects whether the deceleration frame 1011 and the rotary driving member 1010 are installed in place, and if not, the manual adjustment is carried out; if the installation is in place, the second tooling 3000 flows to the following procedures;

the pin inserting device 240 inserts the first mounting shaft 1013 and the second mounting shaft 1013 onto the reduction bracket 1011, and then the second tool 3000 is shifted to the following steps;

the mounting shaft detecting device 250 detects whether the first mounting shaft 1013 and the second mounting shaft 1013 are properly inserted, and if not, the adjustment is manually performed; if the insertion is in place, the second tool 3000 is shifted to the following procedures;

the first driven gear conveyance/assembly device 260 sucks the first driven gear 1014 from the first driven gear oscillating disc, conveys and assembles the first driven gear 1014 to the first mounting shaft, and then the second tool 3000 is moved to the following steps;

the first driven gear detection device 270 detects whether the first driven gear 1014 is installed in place, and if not, the adjustment is performed manually; if the installation is in place, the second tooling 3000 flows to the following procedures;

the lead screw conveying device 310 grips the lead screw 1016 in the lead screw vibration plate, conveys the lead screw 1016 to the lead screw positioning part 3002 of the second tool 3000 for rotational positioning, and then the second tool 3000 is shifted to the following steps;

the gear greasing device 280 applies grease to the meshing position of the driving gear 1012 and the first driven gear 1014, and then the second tool 3000 flows to the following process;

the second driven gear carrying and assembling device 320 sucks a second driven gear 1015 in the second driven gear vibrating disc and assembles the second driven gear 1015 to the lead screw 1016 to form a lead screw gear assembly, after the assembly is completed, the second driven gear carrying and assembling device 320 presses the second driven gear 1015 downwards to improve the connection strength of the second driven gear 1015 and the lead screw 1016, and then the second tool 3000 is turned to the following working procedures;

the lead screw gear assembly carrying and assembling device 290 carries the lead screw gear assembly and assembles the lead screw gear assembly onto the second installation shaft 1013, and then the second tool 3000 is transferred to the following procedures;

the lead screw gear assembly detection device 300 detects whether the lead screw gear assembly is installed in place, and if not, manual adjustment is carried out; if the installation is in place, the second tooling 3000 flows to the following procedures;

the valve head assembling machine g conveys the valve head on the first tool 2000 to the driving assembly on the second tool 3000, as the driving assembly rotates, the nut 1007 of the valve core assembly and the rotating screw 1016 are automatically screwed, the valve head and the driving assembly are automatically assembled to form a valve main body, and then the second tool 3000 flows to the following process;

the valve main body on the second tool 3000 is manually taken out, and the lower valve body 1017 is pressed on the valve seat 1001 of the valve main body through the lower valve body pressing machine h to form a valve, so that the valve is assembled.

The valve assembly production line in this embodiment can assemble two valves simultaneously, and each assembly machine cooperatees and has replaced the manual work, has realized the automatic equipment of valve, has improved the packaging efficiency of valve, has satisfied the actual production demand of valve.

The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without departing from the spirit and scope of the present invention.

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