Automatic assembly equipment of electric toothbrush with simple and easy electric core

文档序号:1913328 发布日期:2021-12-03 浏览:2次 中文

阅读说明:本技术 一种具有简易电芯的电动牙刷的自动化组装设备 (Automatic assembly equipment of electric toothbrush with simple and easy electric core ) 是由 蔡勇前 刘丙红 于 2021-09-30 设计创作,主要内容包括:本发明公开一种具有简易电芯的电动牙刷的自动化组装设备,包括机架、输送装置、插针绕线装置、铁芯装入装置、机芯组装装置、电机装配装置、电池装入装置、电机罩装入装置、pcb板组装装置及下料装置。本发明通过输送装置对组装过程中的各部件进行输送,通过所述支架上料装置将支架放置于输送装置上,并依次由所述铁芯装入装置将经插针绕线装置插针绕线后的铁芯装入支架内、由所述电机装配装置将经所述机芯组装装置组装完成的机芯装入到支架内的铁芯内、通过所述电池装入装置将电池组装到支架内、并通过所述pcb板组装装置将pcb板装在支架上并实现与电池及电机的连接,最终通过所述下料装置将组装完成的电机进行下料,从而完成对牙刷的全自动组装。(The invention discloses automatic assembly equipment of an electric toothbrush with a simple battery cell, which comprises a rack, a conveying device, a contact pin winding device, an iron core loading device, a machine core assembly device, a motor assembly device, a battery loading device, a motor cover loading device, a pcb plate assembly device and a blanking device. The invention conveys all parts in the assembling process through a conveying device, a bracket is placed on the conveying device through a bracket feeding device, an iron core which is wound by a contact pin winding device contact pin is sequentially arranged in the bracket through an iron core arranging device, a machine core which is assembled through a machine core assembling device is arranged in the iron core in the bracket through a motor assembling device, a battery is assembled in the bracket through the battery arranging device, a pcb is arranged on the bracket through the pcb assembling device and is connected with the battery and the motor, and finally the assembled motor is arranged through a blanking device, thereby completing the full-automatic assembly of the toothbrush.)

1. The utility model provides an automatic equipment of electric toothbrush with simple and easy electric core which characterized in that: the automatic feeding device comprises a rack, a conveying device arranged on the rack, a pin winding device which is arranged in the conveying direction of the conveying device and used for conducting pin and wire winding on an iron core, an iron core loading device used for loading the iron core with the completed pin winding into a support, a machine core assembling device used for assembling the machine core, a motor assembling device used for loading the assembled machine core into the iron core on the support, a battery loading device used for loading a battery into the support, a motor cover loading device used for loading a motor cover into the motor, a pcb board assembling device used for loading a pcb board on a loading motor and connecting the pcb board and the battery motor, and a blanking device used for blanking the assembled toothbrush machine core.

2. The automated assembly device of an electric toothbrush with a simple electric core according to claim 1, characterized in that: the conveying device comprises at least one conveying mechanism; conveying mechanism includes a plurality of toothbrush transport seats, installs be used for carrying in the frame the upper strata of toothbrush transport seat is carried the group, is set up the lower floor that is used for carrying the toothbrush transport seat under the upper strata is carried the group and is carried the group, is set up the upper strata is carried group one end and is used for carrying the toothbrush transport seat to carry the group to move the transport seat of upper strata transport group from the lower floor and goes up the group and be located the upper strata is carried the group other end and will the toothbrush is carried the seat to carry the group to move from the upper strata and is carried the transport seat of group to the lower floor and move down the group.

3. The automated assembly device of an electric toothbrush with a simple electric core according to claim 2, characterized in that: the upper layer conveying set comprises an upper conveying seat guide rail arranged on the rack, an upper layer conveying power part arranged on the rack, an upper layer conveying rack connected with the output end of the upper layer conveying power part, and a plurality of pushing parts arranged on the upper layer conveying rack and used for pushing the toothbrush conveying seat to directionally move on the upper conveying seat guide rail; the pushing piece comprises a pushing seat and a pushing plate which is rotatably arranged on the pushing seat; the pushing plate comprises a flat part and a pushing part, wherein one end of the flat part is connected with the pushing seat in a shaft mode, and the pushing part is connected with the flat part; an inclined guide surface is arranged on one surface of the pushing part far away from the pushing seat, and a reset elastic piece is arranged between the pushing part and the pushing seat;

the lower floor carries the group to include carry a guide rail, slide down and installs a plurality of transport brackets on carrying a guide rail and being used for the drive down carry the bracket to be in carry a guide rail directional removal's lower conveyer belt down.

4. The automated assembly device of an electric toothbrush with a simple electric core according to claim 1, characterized in that: the machine core assembling device comprises a rubber coating machine frame, a rotary operating platform arranged on the rubber coating machine frame, an upper shielding cover assembling mechanism, a magnet arranging mechanism, a lower shielding cover arranging mechanism and a machine core moving mechanism, wherein the upper shielding cover assembling mechanism, the magnet arranging mechanism and the lower shielding cover arranging mechanism are respectively arranged on the rubber coating machine frame and are sequentially arranged along the circumferential direction of the rotary operating platform;

the rotary operation platform comprises a rotary power part arranged on the rubber coating machine frame and a rotary disk connected with the output end of the rotary power part; a plurality of shaft core placing seats are placed on the rotating disc.

5. The automatic assembling equipment of the electric toothbrush with the simple electric core according to claim 4, characterized in that: the upper shield cover assembling mechanism comprises a shaft core conveying assembly, an upper shield cover feeding disc used for feeding the upper shield cover, an upper shield cover loading assembly used for clamping the upper shield cover from the upper shield cover feeding disc and loading the upper shield cover on a shaft core on the shaft core conveying assembly, an upper shield cover riveting assembly used for riveting the upper shield cover on the shaft core, and a first transfer assembly used for clamping the shaft core of the assembled upper shield cover and loading the shaft core on the rotary operation table.

6. The automated assembly equipment of an electric toothbrush with a simple electric core according to claim 5, characterized in that: the magnet mounting mechanism comprises a first glue injection assembly, a first magnet loading assembly, a second magnet loading assembly and a second glue injection assembly which are sequentially arranged along the circumferential direction of the rotary operating platform; the lower shield cover mounting mechanism is arranged on a lower shield cover upper charging tray on the rubber-coated machine frame, a lower shield cover loading assembly used for clamping and loading the lower shield cover onto the shaft core and a lower shield cover riveting assembly used for riveting the lower shield cover onto the shaft core;

the machine core moving mechanism comprises a machine core steering assembly arranged on the rubber coating machine frame, a second transfer assembly used for clamping the machine core from the rotary operation table and placing the machine core on the machine core steering assembly, and a third transfer assembly used for clamping the machine core from the machine core steering assembly and moving the machine core to the motor assembling device.

7. The automated assembly device of an electric toothbrush with a simple electric core according to claim 1, characterized in that: the iron core loading device comprises a support feeding mechanism, an iron core glue injection mechanism and an iron core loading mechanism, wherein the support feeding mechanism is arranged on the rack and used for feeding a support to the conveying device, the iron core glue injection mechanism is used for injecting glue at an iron core placing position on the support, and the iron core loading mechanism is used for clamping and moving the iron core from the contact pin winding device to the iron core placing position on the support;

the support feeding mechanism comprises a support feeding disc, a support feeding frame arranged on the rack, a support y-axis moving set arranged on the support feeding frame, a support z-axis moving set arranged on the support y-axis moving set and a support clamping jaw arranged on the support z-axis moving set.

8. The automated assembly apparatus of an electric toothbrush with a simple electric core according to claim 7, wherein: the iron core glue injection mechanism comprises an iron core glue injection rack arranged on the conveying device in a crossing mode, an iron core glue injection y-axis moving group arranged on the iron core glue injection rack, an iron core glue injection z-axis moving group arranged on the iron core glue injection y-axis moving group and an iron core glue injector arranged on the iron core glue injection z-axis moving group;

the iron core loading mechanism comprises an iron core placing station arranged on the rack, an iron core y-axis moving group arranged on the conveying device in a crossing mode, an iron core z-axis moving group arranged on the iron core y-axis moving group and an iron core clamping claw arranged on the iron core z-axis moving group.

9. The automated assembly device of an electric toothbrush with a simple electric core according to claim 1, characterized in that: the motor assembling device comprises a machine core conveying belt arranged on the rack and a machine core loading mechanism arranged on the conveying device in a spanning mode.

10. The automated assembly device of an electric toothbrush with a simple electric core according to claim 1, characterized in that: the machine core loading mechanism comprises a machine core loading frame arranged on the conveying device in a spanning mode, a machine core y-axis moving group arranged on the machine core loading frame, a machine core z-axis moving group arranged on the machine core y-axis moving group, a machine core rotating group arranged on the machine core z-axis moving group and a machine core clamping jaw arranged on the machine core rotating group.

Technical Field

The embodiment of the invention relates to the technical field of electric toothbrushes, in particular to automatic assembling equipment for an electric toothbrush with a simple battery core.

Background

The electric toothbrush is an automatic toothbrush, the brush head generates high-frequency vibration through the rapid rotation or vibration of the electric toothbrush, toothpaste is instantly decomposed into fine foam to deeply clean slits between teeth, and meanwhile, the vibration of the bristles can promote the blood circulation in the oral cavity and has a massage effect on gum tissues.

Along with the continuous improvement of standard of living, electric toothbrush receives more and more people's favor, and the assembly equipment link in electric toothbrush's toothbrush core production process at present is most artifical going on, including pack into the support with battery, motor in, load on the pcb and with a series of operations such as pcb and battery motor connection, manual work is low to influence the production efficiency of enterprise.

Disclosure of Invention

The invention provides automatic assembly equipment of an electric toothbrush with a simple battery core, aiming at solving the technical problem of low assembly efficiency of a toothbrush core in the background technology.

The invention provides automatic assembly equipment of an electric toothbrush with a simple electric core, which comprises a rack, a conveying device arranged on the rack, a contact pin winding device which is arranged along the conveying direction of the conveying device in sequence and used for carrying out contact pin and winding on an iron core, an iron core loading device used for loading the iron core with the wound contact pin into a support, a machine core assembly device used for assembling the machine core, a motor assembly device used for loading the assembled machine core into the iron core on the support, a battery loading device used for loading a battery into the support, a motor cover loading device used for loading a motor cover into the motor, a pcb plate assembly device used for loading a pcb plate on a loading motor and connecting the pcb plate with the battery motor, and a blanking device used for blanking the assembled machine core.

Further, the conveying device comprises at least one conveying mechanism; conveying mechanism includes a plurality of toothbrush transport seats, installs be used for carrying in the frame the upper strata of toothbrush transport seat is carried the group, is set up the lower floor that is used for carrying the toothbrush transport seat under the upper strata is carried the group and is carried the group, is set up the upper strata is carried group one end and is used for carrying the toothbrush transport seat to carry the group to move the transport seat of upper strata transport group from the lower floor and goes up the group and be located the upper strata is carried the group other end and will the toothbrush is carried the seat to carry the group to move from the upper strata and is carried the transport seat of group to the lower floor and move down the group.

Further, the upper layer conveying group comprises an upper conveying seat guide rail arranged on the rack, an upper layer conveying power part arranged on the rack, an upper layer conveying frame connected with the output end of the upper layer conveying power part, and a plurality of pushing parts arranged on the upper layer conveying frame and used for pushing the toothbrush conveying seat to directionally move on the upper conveying seat guide rail; the pushing piece comprises a pushing seat and a pushing plate which is rotatably arranged on the pushing seat; the pushing plate comprises a flat part and a pushing part, wherein one end of the flat part is connected with the pushing seat in a shaft mode, and the pushing part is connected with the flat part; an inclined guide surface is arranged on one surface of the pushing part far away from the pushing seat, and a reset elastic piece is arranged between the pushing part and the pushing seat;

the lower floor carries the group to include carry a guide rail, slide down and installs a plurality of transport brackets on carrying a guide rail and being used for the drive down carry the bracket to be in carry a guide rail directional removal's lower conveyer belt down.

Further, the machine core assembling device comprises a rubber coating machine frame, a rotating operating platform arranged on the rubber coating machine frame, an upper shielding cover assembling mechanism, a magnet assembling mechanism, a lower shielding cover assembling mechanism and a machine core moving mechanism, wherein the upper shielding cover assembling mechanism, the magnet assembling mechanism and the lower shielding cover assembling mechanism are respectively arranged on the rubber coating machine frame and are sequentially arranged along the circumferential direction of the rotating operating platform;

the rotary operation platform comprises a rotary power part arranged on the rubber coating machine frame and a rotary disk connected with the output end of the rotary power part; a plurality of shaft core placing seats are placed on the rotating disc.

Furthermore, the upper shield cover assembling mechanism comprises a shaft core conveying assembly, an upper shield cover feeding disc used for feeding the upper shield cover, an upper shield cover loading assembly used for clamping the upper shield cover from the upper shield cover feeding disc and loading the upper shield cover onto a shaft core on the shaft core conveying assembly, an upper shield cover riveting assembly used for riveting the upper shield cover onto the shaft core, and a first transfer assembly used for clamping the shaft core assembled with the upper shield cover and placing the shaft core on the rotary operation table.

Further, the magnet mounting mechanism comprises a first glue injection assembly, a first magnet loading assembly, a second magnet loading assembly and a second glue injection assembly which are sequentially arranged along the circumferential direction of the rotary workbench; the lower shield cover mounting mechanism is arranged on a lower shield cover upper charging tray on the rubber-coated machine frame, a lower shield cover loading assembly used for clamping and loading the lower shield cover onto the shaft core and a lower shield cover riveting assembly used for riveting the lower shield cover onto the shaft core;

the machine core moving mechanism comprises a machine core steering assembly arranged on the rubber coating machine frame, a second transfer assembly used for clamping the machine core from the rotary operation table and placing the machine core on the machine core steering assembly, and a third transfer assembly used for clamping the machine core from the machine core steering assembly and moving the machine core to the motor assembling device.

Further, the iron core loading device comprises a support feeding mechanism, an iron core glue injection mechanism and an iron core loading mechanism, wherein the support feeding mechanism is arranged on the rack and used for feeding a support to the conveying device, the iron core glue injection mechanism is used for injecting glue at an iron core placing position on the support, and the iron core loading mechanism is used for clamping the iron core from the contact pin winding device and moving the iron core to the iron core placing position on the support;

the support feeding mechanism comprises a support feeding disc, a support feeding frame arranged on the rack, a support y-axis moving set arranged on the support feeding frame, a support z-axis moving set arranged on the support y-axis moving set and a support clamping jaw arranged on the support z-axis moving set.

Further, the iron core glue injection mechanism comprises an iron core glue injection rack arranged on the conveying device in a crossing mode, an iron core glue injection y-axis moving group arranged on the iron core glue injection rack, an iron core glue injection z-axis moving group arranged on the iron core glue injection y-axis moving group and an iron core glue injection device arranged on the iron core glue injection z-axis moving group;

the iron core loading mechanism comprises an iron core placing station arranged on the rack, an iron core y-axis moving group arranged on the conveying device in a crossing mode, an iron core z-axis moving group arranged on the iron core y-axis moving group and an iron core clamping claw arranged on the iron core z-axis moving group.

Further, the motor assembling device comprises a machine core conveying belt arranged on the rack and a machine core loading mechanism arranged on the conveying device in a spanning mode.

Further, the movement loading mechanism comprises a movement loading frame arranged on the conveying device in a crossing mode, a movement y-axis moving set arranged on the movement loading frame, a movement z-axis moving set arranged on the movement y-axis moving set, a movement rotating set arranged on the movement z-axis moving set and a movement clamping jaw arranged on the movement rotating set.

By adopting the technical scheme, the invention has at least the following beneficial effects: the invention conveys all parts in the assembling process through a conveying device, a bracket is placed on the conveying device through a bracket feeding device, an iron core which is wound by a contact pin winding device contact pin is sequentially arranged in the bracket through an iron core arranging device, a machine core which is assembled through a machine core assembling device is arranged in the iron core in the bracket through a motor assembling device, a battery is assembled in the bracket through the battery arranging device, a pcb is arranged on the bracket through the pcb assembling device and is connected with the battery and the motor, and finally the assembled motor is arranged through a blanking device, thereby completing the full-automatic assembly of the toothbrush.

Drawings

Fig. 1 is a perspective view of a conveyor of an automated assembly apparatus for an electric toothbrush having a simple electric core according to the present invention.

Fig. 2 is a perspective view of the upper conveying group of the conveying device of the present invention.

FIG. 3 is a perspective view of the pusher member of the present invention mounted on an upper carriage.

FIG. 4 is a perspective view of the pusher member of the present invention.

Fig. 5 is a perspective view of the set of conveyor limits of the invention.

Fig. 6 is a perspective view of the lower deck delivery group of the present invention.

Fig. 7 is a perspective view of the upper group of the conveying seat of the present invention.

Fig. 8 is a perspective view of the core loading device and the motor assembling device of the present invention.

Fig. 9 is a perspective view of the rack loading mechanism of the present invention.

Fig. 10 is a perspective view of the core-injection mechanism of the present invention.

Fig. 11 is a perspective view of the core loading mechanism of the present invention.

Fig. 12 is a perspective view of the movement loading mechanism of the present invention.

Figure 13 is a perspective view of the cartridge gripper of the present invention.

Figure 14 is a perspective view of the movement assembly device of the present invention.

Fig. 15 is a perspective view of the rotary table of the present invention.

Fig. 16 is a perspective view of the upper shield assembling mechanism of the present invention with the upper shield loading tray removed and the upper shield loading assembly removed.

Fig. 17 is a perspective view of the upper shield feed tray and upper shield loading assembly of the present invention.

Fig. 18 is a perspective view of a first transfer assembly of the present invention.

Fig. 19 is a perspective view of the first magnet turning assembly and the magnet loading assembly of the present invention.

Fig. 20 is a perspective view of the second transfer unit and the core turn unit of the present invention.

Fig. 21 is a perspective view of a third transfer assembly of the present invention.

Detailed Description

The present invention will be described in further detail with reference to the following detailed description and accompanying drawings. It is to be understood that the embodiments described below by referring to the drawings are exemplary intended for explaining the present invention and are not to be construed as limiting the present invention, and features in the embodiments of the present invention may be combined with each other without conflict.

As shown in fig. 1 to 19, an automatic assembling device for an electric toothbrush with a simple battery cell comprises a rack 1, a conveying device mounted on the rack, a pin winding device arranged along the conveying direction of the conveying device in sequence and used for inserting pins into an iron core and winding wires around the iron core, an iron core loading device used for loading the iron core with the wound pins into a support, a movement assembling device used for assembling a movement, a motor assembling device used for loading the assembled movement into the iron core on the support, a battery loading device used for loading a battery into the support, a motor cover loading device used for loading a motor cover into the motor, a pcb assembly device used for loading a pcb on a motor and connecting the pcb with the battery motor, and a blanking device used for blanking the assembled toothbrush movement.

In the embodiment, each component in the assembling process is conveyed through the conveying device 2, the support is placed on the conveying device 2 through the support feeding device, the iron core which is wound by the contact pin winding device contact pins is sequentially loaded into the support through the iron core loading device, the core assembled through the core assembling device is loaded into the iron core in the support through the motor assembling device, the battery is assembled into the support through the battery loading device, the pcb is assembled on the support through the pcb assembling device and connected with the battery and the motor, and finally the assembled motor is unloaded through the unloading device, so that the full-automatic assembly of the toothbrush is completed.

In a particular embodiment, the conveying device 2 comprises at least one conveying mechanism; the conveying mechanism comprises a plurality of toothbrush conveying seats 21, an upper conveying group 22 which is arranged on the machine frame 1 and used for conveying the toothbrush conveying seats 21, a lower conveying group 23 which is arranged under the upper conveying group 22 and used for conveying the toothbrush conveying seats 21, a conveying seat upper moving group which is arranged at one end of the upper conveying group 22 and used for moving the toothbrush conveying seats 21 from the lower conveying group 23 to the upper conveying group 22, and a conveying seat lower moving group which is positioned at the other end of the upper conveying group 22 and used for moving the toothbrush conveying seats 21 from the upper conveying group 22 to the lower conveying group 23; in this embodiment, the toothbrush transport seat 21 is provided with an assembling station for assembling toothbrushes and performs a transportation function for corresponding components during the assembling process, the upper layer transport group 22 is used for transporting components containing toothbrushes being assembled (the toothbrush core components in each process are different, such as in the battery assembling device 5, a bracket containing a motor is transported or a battery is already loaded in a bracket containing a motor), so that during the transportation process, each device can assemble corresponding components for semi-finished products in the toothbrush transport seat 21, the lower layer transport group 23 is used for transporting the empty toothbrush transport seat 21 back to the position of the first process of toothbrush core assembling, the lower layer transport group is used for moving the empty toothbrush transport seat 21 (the toothbrush core or the semi-finished product which has been assembled correspondingly is removed) from the upper layer transport group 22 to the lower layer transport group 23, the conveying seat upper group is used for moving the empty toothbrush conveying seat 21 from the lower conveying group 23 to the upper conveying group 22, so that the function of continuous conveying is achieved, and the conveying efficiency is improved by reciprocating.

In an alternative embodiment, when there are a plurality of said conveying means, said conveying device 2 further comprises transfer means; the transfer mechanism is used for transferring the toothbrush movement assembly semi-finished product on the conveying mechanism in the previous process to the toothbrush conveying seat 21 on the conveying mechanism in the next process.

In a specific embodiment, the upper conveying group 22 includes an upper conveying seat guide rail 221 mounted on the frame 1, an upper conveying power member 222 mounted on the frame 1, an upper conveying frame 223 connected to an output end of the upper conveying power member 222, and a plurality of pushing members 224 mounted on the upper conveying frame 223 for pushing the conveying seat to move directionally on the upper conveying seat guide rail 221; the pushing member 224 includes a pushing seat 2241 and a pushing plate 2242 rotatably mounted on the pushing seat 2241; the pushing plate 2242 comprises a flat part 22421 with one end coupled with the pushing seat 2241 in a shaft joint manner and a pushing part 22422 connected with the flat part 22421; an inclined guide surface 22423 is arranged on one surface, away from the pushing seat 2241, of the pushing part 22422, and a reset elastic piece is arranged between the pushing part 22422 and the pushing seat 2241; in this embodiment, the upper layer conveying power component 222 drives the upper layer conveying rack 223 to drive the pushing component 224 on the upper layer conveying rack 223 to move, so that the pushing component 224 can push the toothbrush conveying seat 21 to directionally move on the upper layer conveying rack guide rail 221, so as to realize the conveying of the toothbrush conveying seat 21, the upper layer conveying power component 222 is composed of an air cylinder and a lead screw, when the upper layer conveying power component 222 reaches the maximum stroke, the lead screw needs to drive the upper layer conveying rack 223 to return, at this time, the flat part 22421 passes through the lower end of the toothbrush conveying rack 21, then the conveying group gradually presses the pushing plate downwards into the pushing seat along the guide surface 22423, and the return elastic component inside the pushing seat is pressed to generate elastic deformation, when the pushing component 224 retreats to the toothbrush conveying rack 21, after the pressing action on the pushing part 22422 is released, the pushing part 22422 returns to an initial state under the action of the return elastic force of the return elastic member, so as to continuously push the toothbrush conveying seat 21 to move, the upper conveying group 22 further comprises a conveying seat limiting group, and the conveying seat limiting group comprises a plurality of conveying seat limiting power members 225 arranged on the rack and a conveying seat limiting member 226 connected with the output end of the conveying seat limiting power member 225; the conveying base limiting part 225 can clamp the toothbrush conveying base 21 on the upper conveying base guide rail 221 and keep the toothbrush conveying base immovable when the pushing part 224 moves in a restoring manner.

In one embodiment, the lower conveying group 23 comprises a lower conveying seat guide rail 231, a plurality of conveying brackets 232 slidably mounted on the lower conveying seat guide rail 231, and a lower conveying belt 233 for driving the conveying brackets 232 to move directionally on the lower conveying seat guide rail 231, in this embodiment, a bracket docking plate is fixedly connected to the lower conveying belt; the conveying bracket 232 is pushed by the bracket docking plate to move directionally on the lower conveying seat guide rail 231, so as to drive the toothbrush conveying seat 21 to move directionally on the lower conveying seat guide rail 231, and thus the toothbrush conveying seat 21 which is controlled to be empty is moved from one end of the lower conveying seat group 25 to one end of the upper conveying seat group 24.

In one embodiment, the upper conveying seat group 24 includes an upper conveying seat frame 241 mounted on the frame 1, an upper conveying seat moving guide 243 mounted on the upper conveying seat frame 241, an upper conveying seat supporting plate 244 mounted on the upper conveying seat moving guide 243, and a conveying seat moving power member 242 for driving the upper conveying seat supporting plate 244 to move directionally on the upper conveying seat moving guide 243.

In one embodiment, the movement assembling device comprises a rubber coating machine frame 31, a rotating table 32 arranged on the rubber coating machine frame 31, an upper shielding case assembling mechanism, a magnet installing mechanism, a lower shielding case installing mechanism and a movement moving mechanism, wherein the upper shielding case assembling mechanism, the magnet installing mechanism and the lower shielding case assembling mechanism are respectively arranged on the rubber coating machine frame 31 and are sequentially arranged along the circumferential direction of the rotating table 32; in this embodiment, the upper shield assembling mechanism, the magnet assembling mechanism, the lower shield assembling mechanism, and the movement moving mechanism are sequentially and axially disposed around the rotary table 32, so that the upper shield, the magnet, and the lower shield can be sequentially assembled onto the shaft core according to the process, thereby completing the assembly of the movement; in this embodiment, the movement includes a shaft core, shielding cases installed on the upper and lower surfaces of the shaft core, and magnets installed on the left and right side surfaces of the shaft core.

In one embodiment, the rotary table 32 comprises a rotary power member 323 mounted on the encapsulation frame 31 and a rotary disc 321 connected to an output end of the rotary power member 323; a plurality of shaft core placing seats 322 are placed on the rotating disc 321; in this embodiment, the rotary plate 321 is provided with a plurality of shaft core placing seats 322, so that the shaft core to be assembled can be placed and positioned on the shaft core placing seat 322, after the upper shield assembly mechanism mounts the upper shield on the shaft core, the shaft core with the upper shield can be clamped and taken onto the shaft core placing seat 322 at the position corresponding to the upper shield assembly mechanism by the upper shield assembly mechanism, the rotary plate 321 is driven by the rotary power member 323 to rotate, so that the shaft core placing seat 322 is rotated to the position below the magnet mounting mechanism, and the vacant shaft core placing seat 322 is rotated to the position below the upper shield assembly mechanism, and similarly, when the shaft core with the upper shield and the magnet mounted thereon is rotated to the position below the lower shield assembly mechanism by the rotary power member 323, the magnet mounting mechanism and the upper shield mounting mechanism can also operate synchronously, thereby improving assembly efficiency.

In one embodiment, the upper shield assembling mechanism includes a shaft core conveying assembly 331, an upper shield feeding tray 332 for feeding the upper shield, an upper shield loading assembly 333 for clamping the upper shield from the upper shield feeding tray 332 onto the shaft core on the shaft core conveying assembly 331, an upper shield riveting assembly 334 for riveting the upper shield onto the shaft core, and a first transferring assembly 335 for clamping the shaft core with the assembled upper shield onto the rotary worktable 32; in this embodiment, the shaft core conveying component 331 includes a shaft core y-axis moving group 3311 installed on the encapsulation machine frame 31 for feeding the shaft core, a shaft core z-axis moving group 3312 installed on the shaft core y-axis moving group 3311, a shaft core clamping group 3313 installed on the shaft core z-axis moving group 3312, and a shaft core conveying belt 3314 for conveying the shaft core; the upper shield enclosure installing component 333 comprises an upper shield enclosure x-axis moving group 3331 installed on the encapsulation machine frame 31, an upper shield enclosure z-axis moving group 3332 installed on the upper shield enclosure x-axis moving group 3331, and an upper shield enclosure moving adsorption group installed on the upper shield enclosure z-axis moving group 3332; the upper shield cover riveting component 334 comprises an upper shield cover riveting rack 3341 arranged on the shaft core conveying belt 3314 in a crossing manner, an upper shield cover riveting power piece 3342 arranged on the upper shield cover riveting rack 3341, and an upper shield cover riveting plate 3343 connected with the output end of the upper shield cover riveting power piece 3342; the first transferring assembly 335 comprises a first transferring x-axis moving group 3351 installed on the encapsulation frame 31, a first transferring z-axis moving group 3352 installed on the first transferring x-axis moving group 3351, a first core turning force member 3353 installed on the first transferring z-axis moving group 3352, and a first transferring jaw 3354 connected to an output end of the first core turning force member 3353, when the upper shield is assembled, the core y-axis moving group 3311, the core z-axis moving group 3312, and the core clamping group 3313 cooperate to clamp and place the core onto the core conveyor 3314, and then the upper shield x-axis moving group 3331, the upper shield z-axis moving group 3332, and the upper shield moving adsorption group cooperate to adsorb the upper shield from the upper shield charging tray 332 and move above the core on the conveyor, pressing an upper shield cover onto a shaft core (shaft core protruding columns are arranged on the surfaces of the upper end and the lower end of the shaft core, the upper shield cover and the lower shield cover are provided with shield cover positioning holes matched with the protruding columns, the shield cover positioning holes are matched with the shaft core protruding columns so as to be primarily fixed), conveying the shaft core provided with the upper shield cover to the lower part of an upper shield cover riveting component 334 by a shaft core conveying belt 3314, driving an upper shield cover riveting plate 3343 to press downwards by an upper shield cover riveting power component 3342 so as to flatten the shaft core protruding columns protruding out of the shield cover positioning holes so as to rivet and fix the upper shield cover and the shaft core together, completing the assembly work of the upper shield cover, and then clamping the shaft core provided with the upper shield cover by the matching motion of a first transfer x-axis moving group 3351, a first transfer z-axis moving group 3352 and a first transfer clamping jaw 3354, the first core turning force device turns the core so that the side on which the upper shield is mounted faces downward and the side on which the lower shield is to be mounted faces upward, and the first x-axis moving group 3351, the first z-axis moving group 3352 and the first clamping jaw 3354 are moved to the core holder 322 on the rotary table 32 by the cooperation of the first x-axis moving group 3351, the first z-axis moving group 3352 and the first clamping jaw 3354.

In one embodiment, the magnet mounting mechanism includes a first glue injection assembly 341, a first magnet loading assembly 342, a second magnet loading assembly 343, and a second glue injection assembly 344 mounted on the rotary table 32 in this order; the lower shield cover mounting mechanism is arranged on a lower shield cover upper tray 351 on the rubber-covered machine frame 31, a lower shield cover loading component 352 for clamping and loading the lower shield cover on the shaft core, and a lower shield cover riveting component 353 for riveting the lower shield cover on the shaft core; in this embodiment, the first glue injection assembly 341 includes a first glue injection y-axis moving group installed on the glue-coating machine frame 31, a first glue injection z-axis moving group installed on the first glue injection y-axis moving group, and two first glue injectors installed on the first glue injection z-axis moving group; the first magnet installation component 342 includes a first magnet moving group 3421, a first magnet z-axis moving group 3422 installed on the first magnet moving group 3421, and a first magnet clamping jaw 3423 installed on the first magnet z-axis moving group 3422; the lower shield enclosure loading assembly 352 comprises a lower shield enclosure upper tray 351 arranged on the encapsulation machine frame 31, a lower shield enclosure moving group arranged on the encapsulation machine frame 31, a lower shield enclosure z-axis moving group arranged on the lower shield enclosure moving group and a lower shield enclosure clamping jaw arranged on the lower shield enclosure z-axis moving group; the lower shield cover riveting component 353 comprises a lower shield cover riveting rack arranged on the rubber coating rack 31, a lower shield cover riveting power piece arranged on the lower shield cover riveting rack and a lower shield cover riveting plate arranged on the lower shield cover riveting power piece; the second magnet assembly has the same structure as the first magnet assembly, the second glue injection assembly 344 has the same structure as the first glue injection assembly 341, and the second glue injection assembly 344 and the second magnet assembly 343 are not described herein, and during specific operation, the two first glue injection tubes move to the upper end of the corresponding shaft core placement seat 322 on the rotary table in cooperation with the first glue injection y-axis moving group and the first glue injection z-axis moving group, glue is injected into the two sides of the shaft core equipped with the upper shielding cover through the two first glue injection tubes, and then the shaft core is rotated to the lower end of the first magnet assembly by the rotary table, and at this time, the first magnet clamped by the first magnet clamping jaw 3423 is loaded to the first side surface of the shaft core in cooperation with the first magnet moving group 3421 and the first magnet z-axis moving group 3422, and the rotary worktable continuously rotates the shaft core to the lower end of the second iron loading group, the second magnet loading group loads the second magnet into the second side surface of the shaft core, and similarly, the second glue injection assembly 344 injects glue again to fix the first magnet and the second magnet on the shaft core.

In an embodiment, after the shaft core with the first magnet and the second magnet is moved to the position of the lower shield enclosure loading assembly 352 by the rotary worktable, the lower shield enclosure moving assembly and the lower shield enclosure z-axis moving assembly cooperatively drive the lower shield enclosure clamping jaws to clamp the lower shield enclosure from the lower shield enclosure loading tray 351 and move the lower shield enclosure to be loaded onto the shaft core, and after the shaft core with the lower shield enclosure is moved to the position corresponding to the lower shield enclosure riveting assembly 353 by the rotary worktable, the lower shield enclosure riveting power element drives the lower shield enclosure riveting plate to be pressed downwards, so that the lower shield enclosure is riveted and fixed on the shaft core, and the assembly of the movement is completed.

The movement moving mechanism comprises a movement steering component 361 arranged on the rubber covered machine frame 31, a second transfer component 362 used for clamping the assembled movement from the rotary working table 32 and placing the assembled movement on the movement steering component 361, and a third transfer component 363 used for clamping and moving the movement from the movement steering component 361 to the motor assembling device; the core steering assembly 361 comprises a steering frame 3611 arranged on the rubber coating machine frame 31, and a steering station 3613, wherein a box-loading power part arranged on the steering frame 3611 is connected with the output end of the steering power part 3612; the second transfer assembly 362 includes a second transfer x-axis moving group 3621 mounted on the encapsulation machine frame 31, a second transfer z-axis moving group 3622 mounted on the second transfer x-axis moving group 3621, and a second transfer jaw 3623; the third transferring and moving group comprises a third transferring y-axis moving group 3631 mounted on the encapsulation machine frame 31, a third transferring z-axis moving group 3632 mounted on the third transferring y-axis moving group 3631, and a third transferring clamping jaw 3633 mounted on the third transferring z-axis moving group 3632. specifically, after the assembly of the core on the rotating table 32 is completed, the second transferring x-axis moving group 3621 cooperates with the second transferring z-axis moving group 3622 to drive the second transferring clamping jaw 3623 to clamp the core from the rotating table 32 and move the core to the turning station 3613, the turning power member 3612 drives the turning station 3613 to rotate, so as to turn the core, the assembly of the motor is facilitated, then the third transferring y-axis moving group 3631 cooperates with the third transferring z-axis moving group 3632 to drive the third transferring clamping jaw 3633 to clamp the core from the turning station 3613, and thus to the motor assembly.

In one embodiment, the magnet mounting mechanism further comprises two magnet feeding assemblies, which are respectively disposed on the encapsulation frame 31 adjacent to the first magnet feeding assembly and the second magnet feeding assembly, and each magnet feeding assembly comprises a magnet feeding frame 3455, a magnet storage frame disposed on the magnet feeding frame 3455, a magnet placing position 3454 disposed on the magnet feeding frame 3451, a magnet pushing power member 3452 for pushing a magnet to move from the magnet feeding frame 3451 to the magnet placing position 3454, and a magnet pushing plate 3453 connected to an output end of the magnet pushing power member 3452, in this embodiment, a through slot for passing the magnet pushing plate 3453 is disposed at an end of the magnet storage frame connected to the magnet feeding frame 3451, and the through slot can accommodate a first magnet or a second magnet to pass through, a plurality of stacked magnets are arranged in the magnet storage rack, the magnet pushing power part 3452 can drive the magnet pushing plate 3453 to penetrate through the through groove, the magnet at the bottommost end of the magnet storage rack is pushed into the magnet placing position 3454, the first magnet loading assembly 342 or the second magnet loading assembly 343 is used for clamping, and therefore loading of the magnets is completed, after the magnet at the bottommost end is loaded, the magnet at the upper edge of the bottommost end falls to the bottommost end under the action of gravity, and next loading is waited.

In one embodiment, the core loading device includes a rack feeding mechanism 41 mounted on the rack for feeding the rack to the conveying device, a core injecting mechanism 421 for injecting glue at the core placing position on the rack, and a core loading mechanism 43 for clamping and moving the core from the pin winding device to the core placing position on the rack; in this embodiment, the support feeding mechanism 41 clamps and places the support onto the conveying device, then the iron core glue injection mechanism 421 injects the quick-drying glue into the iron core placing position on the support, and finally the iron core loading mechanism 43 clamps and places the iron core that has been subjected to the pin inserting and wire winding on the pin inserting and winding device onto the iron core placing position on the support, thereby completing the loading operation of the iron core.

In one embodiment, the rack feeding mechanism 41 includes a rack feeding tray 411, a rack feeding rack 412 mounted on the rack, a rack y-axis moving group 413 mounted on the rack feeding rack 412, a rack z-axis moving group 414 mounted on the rack y-axis moving group 413, and a rack clamping jaw 425 mounted on the rack z-axis moving group 414; in this embodiment, the rack feeding tray 411 is used for feeding racks, when the racks are fed to the conveying device, the rack y-axis moving group 413 and the rack z-axis moving group 414 cooperate to drive the rack clamping jaws 425 to move onto the rack feeding tray 411 and clamp the racks, and the rack y-axis moving group 413 and the rack z-axis moving group 414 cooperate to drive the racks to move to the upper end of the toothbrush conveying seat on the conveying device, so that the racks are placed into the toothbrush conveying seat.

In one embodiment, the core glue injection mechanism 421 includes a core glue injection rack 421 disposed across the conveying device, a core glue injection y-axis moving group 422 mounted on the core glue injection rack 421, a core glue injection z-axis moving group 423 mounted on the core glue injection y-axis moving group 422, and a core glue injector 424 mounted on the core glue injection z-axis moving group 423; in this embodiment, before the iron core is installed in the support, it is necessary to inject a quick-drying adhesive into the iron core placement position of the support, specifically, the iron core adhesive injection y-axis moving group 422 and the iron core adhesive injection z-axis moving group 423 cooperate to drive the iron core adhesive injector 424 to move to the upper end of the support on the conveying device, the iron core adhesive injector 424 injects the quick-drying adhesive into the corresponding position of the support, the support injected with the quick-drying adhesive is driven by the conveying device to move to the position of the iron core installation mechanism 43, and the iron core installation mechanism 43 installs the iron core into the corresponding position in the support.

In one embodiment, the core loading mechanism 43 includes a core placing station mounted on the frame, a core y-axis moving group 431 straddling the conveying device, a core z-axis moving group 432 mounted on the core y-axis moving group 431, and a core clamping claw 433 mounted on the core z-axis moving group 432; in this embodiment, the pin winding device places a pin around an iron core with a good wire on an iron core placement station, the iron core clamping claw 433 moves above the iron core placement station under the driving of the matching of the iron core y-axis moving group 431 and the iron core z-axis moving group 432, clamps the iron core in the iron core placement station, continues to move to the upper end of the support coated with the quick-drying adhesive on the conveying device under the driving of the matching of the iron core y-axis moving group 431 and the iron core z-axis moving group 432, and places the iron core into the corresponding position of the support, thereby completing the assembly operation flow of the iron core.

In one embodiment, the motor assembly device comprises a movement conveyer belt 52 arranged on the machine frame and a movement loading mechanism 51 arranged on the conveyer device in a spanning mode; the core loading mechanism 51 comprises a core loading frame 511 arranged on the conveying device in a crossing manner, a core y-axis moving group 512 arranged on the core loading frame 511, a core z-axis moving group 513 arranged on the core y-axis moving group 512, a core rotating group 514 arranged on the core z-axis moving group 513 and a core clamping jaw 515 arranged on the core rotating group 514, in this embodiment, the core is placed on the core conveying belt 52 by the core assembling device, then the core clamping jaw 515 moves to the upper end of the core conveying belt 52 under the matching of the core y-axis moving group 512, the core z-axis moving group 513 and the core rotating group 514, clamps the assembled core, and continues to move to the upper end of a support provided with an iron core under the matching of the core y-axis moving group 512 and the core z-axis moving group 513, at this time, the core rotating group 514 drives the core rotating group 514 to rotate relative to an assembling plate on the core moving group, the machine core clamping jaw 515 drives the machine core to incline, so that the shaft core of the machine core can conveniently penetrate through the penetrating hole in the head of the support, then the machine core is placed into the iron core under the matching of the y-axis movement group 512, the z-axis movement group 513 and the rotation group 514 of the machine core, and the screw fastening is carried out by the screw mechanism on the machine core, so that the assembly operation of the motor is completed.

In a concrete embodiment, be equipped with core setting element 516 on core clamping jaw 515, core setting element 516 keeps away from the one end of inlet wire clamping jaw is equipped with core positioning claw 517, core positioning claw 517's shape and core surface looks adaptation when core clamping jaw 515 presss from both sides the core, core positioning claw 517 supports the surface of core earlier, lies in afterwards the core is cliied again to the clamping jaw of core positioning claw 517 both sides, thereby when the angle of packing into of core rotation group 514 adjustment core, can guarantee the stability of core to improve the core and pack into the precision in the support.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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