阅读说明：本技术 一种电梯制动钳自动组装生产线 (Automatic assembly production line for elevator brake caliper ) 是由 刘国庆 刘星星 吴伟伟 丁华东 邵鹏飞 袁鹏 于 2021-10-25 设计创作，主要内容包括：本发明公开了一种电梯制动钳自动组装生产线,包含载盘输送装置以及依次沿载盘输送装置输送方向设置的制动板储料机构、制动板载盘上料机构、碟簧自动组合机构、第一碟簧高度测量机构、壳体上料和壳体尺寸自动测量机构、调整垫片及隔圈供料机构、第二碟簧高度测量机构和人工总装工位。本发明实现电梯制动钳的自动组装生产,产品流转过程自动进行,无需浪费人力操作和流转,大大节约了劳动力,而且碟簧、隔圈、调整垫片的厚度测量均采用自动测量,测量精度高,保证了最终产品的安装精度。(The invention discloses an automatic assembly production line of an elevator brake caliper, which comprises a carrier disc conveying device, a brake plate storage mechanism, a brake plate carrier disc feeding mechanism, a disc spring automatic combination mechanism, a first disc spring height measuring mechanism, a shell feeding and shell size automatic measuring mechanism, an adjusting gasket and spacer ring feeding mechanism, a second disc spring height measuring mechanism and a manual final assembly station, wherein the brake plate storage mechanism, the brake plate carrier disc feeding mechanism, the disc spring automatic combination mechanism, the first disc spring height measuring mechanism, the shell feeding and shell size automatic measuring mechanism, the adjusting gasket and spacer ring feeding mechanism, the second disc spring height measuring mechanism and the manual final assembly station are sequentially arranged along the conveying direction of the carrier disc conveying device. According to the invention, automatic assembly production of the elevator brake caliper is realized, the product circulation process is automatically carried out, manpower operation and circulation are not wasted, labor force is greatly saved, the thickness measurement of the disc spring, the spacing ring and the adjusting gasket is automatically carried out, the measurement precision is high, and the installation precision of the final product is ensured.)

1. The utility model provides an automatic assembly manufacturing line of elevator brake pincers which characterized in that: the automatic disc spring loading and unloading device comprises a disc loading conveying device, a brake plate storage mechanism, a brake plate disc loading feeding mechanism, a disc spring automatic combination mechanism, a first disc spring height measuring mechanism, a shell feeding and shell size automatic measuring mechanism, an adjusting gasket and spacer ring feeding mechanism, a second disc spring height measuring mechanism and a manual final assembly station, wherein the brake plate storage mechanism, the brake plate disc loading feeding mechanism, the disc spring automatic combination mechanism, the first disc spring height measuring mechanism, the shell feeding and shell size automatic measuring mechanism, the adjusting gasket and spacer ring feeding mechanism, the second disc spring height measuring mechanism and the manual final assembly station are sequentially arranged in the conveying direction of the disc loading conveying device.

2. An elevator brake caliper automatic assembly line according to claim 1, characterized in that: carry a set conveyor and contain a plurality of dishes, the carriage, upside conveyer belt and downside conveyer belt, the upside conveyer belt sets up at the carriage upside, the downside conveyer belt is on a parallel with the upside conveyer belt and sets up in the carriage downside in upside conveyer belt below and downside conveyer belt, a plurality ofly carry a set setting and follow the transmission direction transmission of upside conveyer belt on the upside conveyer belt, a plurality ofly carry a set setting and follow the transmission direction transmission of downside conveyer belt on the downside conveyer belt, upside conveyer belt and downside conveyer belt transmission opposite direction.

3. An elevator brake caliper automatic assembly line according to claim 1, characterized in that: the brake plate storage mechanism comprises a storage support, a plurality of groups of brake plate feeding unpowered slopes, a plurality of groups of conversion slopes, a conversion slope driving air cylinder, a plurality of groups of brake plate discharging unpowered slopes, a transfer push plate and a push plate driving air cylinder, wherein the plurality of groups of brake plate feeding unpowered slopes are parallel to each other and are fixed on one side of the storage support from top to bottom, the plurality of groups of brake plate discharging unpowered slopes are parallel to each other and are fixed on the other side of the storage support from top to bottom, the plurality of groups of conversion slopes are parallel to each other and are arranged on the storage support from top to bottom, one end of each group of conversion slopes is hinged on the storage support, the lower sides of the plurality of groups of conversion slopes are connected with the conversion slope driving air cylinder, the conversion slope driving air cylinder is hinged on the storage support, the limit positions of the upper sides of the plurality of conversion slopes along the rotation of hinge shafts are coplanar with the plurality of brake plate feeding unpowered slopes, and the limit positions of the lower sides of the plurality of conversion slopes along the hinge shafts are coplanar with the plurality of brake plate discharging slopes, the transfer push plate is arranged on the side face of one end, adjacent to the plurality of groups of conversion slopes, of the plurality of groups of brake plate feeding unpowered slopes, and the transfer push plate is driven by a push plate driving cylinder.

4. An elevator brake caliper automatic assembly line according to claim 1, characterized in that: the brake plate loading disc feeding mechanism comprises an XYZ triaxial driving mechanism and a brake plate loading disc clamp, and the brake plate loading disc clamp is arranged on the XYZ triaxial driving mechanism and driven by the XYZ triaxial driving mechanism.

5. An elevator brake caliper automatic assembly line according to claim 1, characterized in that: dish spring automatic combination mechanism contains the vibration material loading machine, two sets of linkage extracting mechanism, two sets of dish spring group transfer station and four-axis manipulator, the vibration material loading machine is provided with two ejection of compact tracks, two sets of linkage extracting mechanism and two sets of dish spring group transfer station correspond two ejection of compact track settings respectively, dish spring group transfer station contains the transfer station platform, first vertical axis, second vertical axis and rotatory cylinder, the rotatory transposition of transfer station platform by the rotatory cylinder drive of transfer, first vertical axis and second vertical axis are vertical respectively to be fixed at the station platform both ends of transferring, linkage extracting mechanism is located and transfers the dish spring in the ejection of compact track to dish spring group transfer station between ejection of compact track and the dish spring group transfer station.

6. An elevator brake caliper automatic assembly line according to claim 5, characterized in that: the linkage material taking mechanism comprises a linkage material taking bracket, a cam groove, a swing rod and a vertical slide rail, horizontal slide rail, two-way slider, dish spring clamping jaw cylinder, dish spring upset cylinder and upset cylinder support, the cam slot sets up on the material support is got in the linkage, level and the both ends downwarping of cam slot in the middle of the cam slot, pendulum rod one end is rotated and is set up on getting the material support and by motor drive, it has the spout that sets up along pendulum rod length direction to open on the pendulum rod, vertical slide rail upper end slides through the round pin axle and sets up in the spout of cam slot and pendulum rod, vertical slide rail lower extreme slides and sets up on two-way slider, two-way slider slides and sets up on horizontal slide rail, horizontal slide rail is fixed and is got the material support front side in the linkage, the upset cylinder support is fixed at vertical slide rail lower extreme, dish spring clamping jaw cylinder sets up on dish spring upset cylinder, dish spring upset cylinder fixes on upset cylinder support.

7. An elevator brake caliper automatic assembly line according to claim 1, characterized in that: first dish spring height-measuring mechanism and second dish spring height-measuring mechanism contain dish spring horizontal drive module respectively, the lateral sliding support, a plurality of contact digital sensor, the sensor support, sensor lift cylinder, two sets of clamping rings, two sets of compression spring, clamping ring support and clamping ring lift cylinder, the lateral sliding support sets up on dish spring horizontal drive module, the vertical sensor of a plurality of contacts is fixed on the sensor support, the sensor support slides through the litter and sets up on the lateral sliding support, the sensor support is driven by sensor lift cylinder, two sets of clamping rings correspond two sets of dish spring settings of braking pincers respectively, the clamping ring slides and sets up at clamping ring support lower extreme and through compression spring buffering clamping ring, slide through the litter and set up on the lateral sliding support in clamping ring support upper end, the clamping ring support is driven by clamping ring lift cylinder.

8. An elevator brake caliper automatic assembly line according to claim 1, characterized in that: casing material loading and casing size automatic measuring mechanism contain the special dish that carries of casing, six robots and casing size vision on-line measuring equipment, and six robots take out the casing in the dish is carried with carrying to casing size vision on-line measuring equipment with the casing and place in carrying the dish after detecting the casing size.

9. An elevator brake caliper automatic assembly line according to claim 1, characterized in that: spacer and spacer feed mechanism contain the spacer carousel, spacer hoist mechanism, spacer thickness measuring device, four-axis robot, spacer carousel and spacer hoist mechanism, spacer carousel and spacer carousel contain the carousel disk body respectively, many vertical poles, base and carousel driving motor, the carousel disk body rotates and sets up at the base upside and by carousel driving motor drive, many vertical poles along the equidistant distribution of circumference of carousel disk body, be provided with the lifting plate on the spacer hoist mechanism, be provided with lifting plate and magnetic force branch opening ware on the spacer hoist mechanism, four-axis robot sets up and shifts the spacer to carry out thickness measurement in spacer thickness measuring device in spacer carousel one side.

10. An elevator brake caliper automatic assembly line according to claim 1, characterized in that: the automatic labeling machine further comprises an automatic shell lettering mechanism, an automatic shell labeling mechanism, a finished product final inspection station, an automatic printing report mechanism, a packaging station and a BI (business intelligence) billboard.

Technical Field

The invention relates to a production line, in particular to an automatic assembly production line for elevator brake calipers, and belongs to the field of elevator production equipment.

Background

The elevator safety brake caliper is a safety protection device for elevator operation, and is easy to wear and lose in the using process, so that the demand of the product on the market is relatively large. At present, the elevator safety brake caliper is mainly assembled manually, and the manual labor intensity in the assembling and transferring process is very high due to the fact that products are heavy. Moreover, the assembly process of the product is complex, each product needs to be independently assembled according to different order requirements, and the requirement on operators is high. After the disc spring is installed, the size of the disc spring group is rechecked mainly by manual measurement at present, the inspection precision error is large, and the assembly precision of a final product is low.

Disclosure of Invention

The invention aims to provide an automatic assembly production line of an elevator brake caliper, which improves the assembly efficiency and the assembly precision of the elevator brake caliper.

In order to solve the technical problems, the technical scheme adopted by the invention is as follows:

the utility model provides an automatic assembly manufacturing line of elevator brake pincers which characterized in that: the automatic disc spring loading and unloading device comprises a disc loading conveying device, a brake plate storage mechanism, a brake plate disc loading feeding mechanism, a disc spring automatic combination mechanism, a first disc spring height measuring mechanism, a shell feeding and shell size automatic measuring mechanism, an adjusting gasket and spacer ring feeding mechanism, a second disc spring height measuring mechanism and a manual final assembly station, wherein the brake plate storage mechanism, the brake plate disc loading feeding mechanism, the disc spring automatic combination mechanism, the first disc spring height measuring mechanism, the shell feeding and shell size automatic measuring mechanism, the adjusting gasket and spacer ring feeding mechanism, the second disc spring height measuring mechanism and the manual final assembly station are sequentially arranged in the conveying direction of the disc loading conveying device.

Further, it contains a plurality of dishes, carriage, upside conveyer belt and downside conveyer belt to carry a set conveyor, and the upside conveyer belt sets up at the carriage upside, and the downside conveyer belt is on a parallel with the upside conveyer belt and sets up in the carriage downside at upside conveyer belt below and downside conveyer belt, and a plurality of dishes of carrying set up and follow the transmission direction of upside conveyer belt on the upside conveyer belt, and a plurality of dishes of carrying set up and follow the transmission direction of downside conveyer belt on the downside conveyer belt, and upside conveyer belt and downside conveyer belt transmission direction are opposite.

Further, the brake plate storage mechanism comprises a storage support, a plurality of groups of brake plate feeding unpowered slopes, a plurality of groups of conversion slopes, a conversion slope driving air cylinder, a plurality of groups of brake plate discharging unpowered slopes, a transfer push plate and a push plate driving air cylinder, wherein the plurality of groups of brake plate feeding unpowered slopes are mutually parallel and are fixed on one side of the storage support from top to bottom, the plurality of groups of brake plate discharging unpowered slopes are mutually parallel and are fixed on the other side of the storage support from top to bottom, the plurality of groups of conversion slopes are mutually parallel and are arranged on the storage support from top to bottom, one end of the plurality of groups of conversion slopes are hinged on the storage support, the lower sides of the plurality of groups of conversion slopes are connected with the conversion slope driving air cylinder, the conversion slope driving air cylinder is hinged on the storage support, the limit positions of the plurality of groups of conversion slopes on the upper side of the rotation of the hinge shaft are coplanar with the plurality of brake plate feeding unpowered slopes, the limit positions of the plurality of conversion slopes on the lower side of the rotation of the hinge shaft are coplanar with the plurality of brake plate discharging unpowered slopes, the transfer push plate is arranged on the side face of one end, adjacent to the plurality of groups of conversion slopes, of the plurality of groups of brake plate feeding unpowered slopes, and the transfer push plate is driven by a push plate driving cylinder.

Further, the brake plate carrier plate feeding mechanism comprises an XYZ triaxial driving mechanism and a brake plate carrier plate clamp, and the brake plate carrier plate clamp is arranged on the XYZ triaxial driving mechanism and driven by the XYZ triaxial driving mechanism.

Further, dish spring automatic combination mechanism contains vibration material loading machine, two sets of linkage extracting mechanism, two sets of dish spring group transfer station and four-axis manipulator, the vibration material loading machine is provided with two ejection of compact tracks, two sets of linkage extracting mechanism and two sets of dish spring group transfer station correspond two ejection of compact track settings respectively, dish spring group transfer station contains the transfer station platform, first vertical axis, second vertical axis and rotatory cylinder, the rotatory transposition of transfer station platform by the rotatory cylinder drive of transfer, first vertical axis and second vertical axis are vertical respectively to be fixed at the station platform both ends of transferring, linkage extracting mechanism is located and transfers the dish spring in the ejection of compact track to dish spring group transfer station between ejection of compact track and the dish spring group transfer station.

Further, the linkage material taking mechanism comprises a linkage material taking bracket, a cam groove, a swing rod and a vertical slide rail, horizontal slide rail, two-way slider, dish spring clamping jaw cylinder, dish spring upset cylinder and upset cylinder support, the cam slot sets up on the material support is got in the linkage, level and the both ends downwarping of cam slot in the middle of the cam slot, pendulum rod one end is rotated and is set up on getting the material support and by motor drive, it has the spout that sets up along pendulum rod length direction to open on the pendulum rod, vertical slide rail upper end slides through the round pin axle and sets up in the spout of cam slot and pendulum rod, vertical slide rail lower extreme slides and sets up on two-way slider, two-way slider slides and sets up on horizontal slide rail, horizontal slide rail is fixed and is got the material support front side in the linkage, the upset cylinder support is fixed at vertical slide rail lower extreme, dish spring clamping jaw cylinder sets up on dish spring upset cylinder, dish spring upset cylinder fixes on upset cylinder support.

Further, first dish spring height-measuring mechanism and second dish spring height-measuring mechanism contain dish spring horizontal drive module respectively, the lateral sliding support, a plurality of contact digital sensor, the sensor support, sensor lift cylinder, two sets of clamping rings, two sets of compression springs, clamping ring support and clamping ring lift cylinder, the lateral sliding support sets up on dish spring horizontal drive module, a plurality of contact vertical sensor fix on the sensor support, the sensor support slides through the litter and sets up on the lateral sliding support, the sensor support is driven by sensor lift cylinder, two sets of clamping rings correspond the setting of two sets of dish springs of braking pincers respectively, the clamping ring slides and sets up at clamping ring support lower extreme and through compression spring buffering, clamping ring support upper end slides through the litter and sets up on the lateral sliding support, the clamping ring support is driven by clamping ring lift cylinder.

Further, casing material loading and casing size automatic measuring mechanism contain the special year dish of casing, six robots and casing size vision on-line measuring equipment, and six robots take out the casing in the casing is scheduled to use year dish and place in carrying the dish after detecting the casing size in casing size vision on-line measuring equipment.

Further, spacer disc and spacer disc feed mechanism contain the spacer disc, spacer disc hoist mechanism, spacer disc thickness measurement device, four-axis robot, spacer disc carousel and spacer disc hoist mechanism, spacer disc carousel and spacer disc carousel contain the carousel disk body respectively, many vertical poles, base and carousel driving motor, the carousel disk body rotates to set up at the base upside and by carousel driving motor drive, many vertical poles along the equidistant distribution of circumference of carousel disk body, be provided with the lifting plate on the spacer disc hoist mechanism, be provided with lifting plate and magnetic force branch opening device on the spacer disc hoist mechanism, four-axis robot sets up and shifts the spacer disc to carrying out thickness measurement in spacer disc thickness measurement device in spacer disc carousel one side.

Further, the automatic labeling machine further comprises an automatic shell lettering mechanism, an automatic shell labeling mechanism, a finished product final inspection station, an automatic printing reporting mechanism, a packaging station and a BI (business intelligence) billboard.

Compared with the prior art, the invention has the following advantages and effects:

1. according to the invention, the automatic assembly production of the elevator brake caliper is realized, the product circulation process is automatically carried out, the waste of manual operation and circulation is not needed, the labor force is greatly saved, the thickness measurement of the disc spring, the spacing ring and the adjusting gasket is automatically carried out, the measurement precision is high, and the installation precision of the final product is ensured;

2. the brake plate storage mechanism disclosed by the invention has the advantages that through the combined design of the unpowered slope, the brake plate can realize automatic circulation in the discharging mechanism through self gravity, the equipment structure is simple, the cost is low, and the energy consumption is low;

3. according to the automatic disc spring combination mechanism, through the unique design of the linkage material taking mechanism, three actions of lifting, translation and descending of material taking are realized through the cam groove, the overall structure is simple and compact, the complex transfer action is realized through a simple mechanical structure, and the production cost of equipment is reduced;

4. the height measuring mechanism for the disc spring set extrudes the disc spring through the compression ring with the compression spring, and then accurately measures the height of the disc spring set by combining the contact type digital sensor, so that the extrusion force of the disc spring set is balanced, accidental errors are avoided, meanwhile, the measurement of the sensor is not influenced by considered factors, the height of the disc spring set can be accurately obtained, and the assembly precision of a final product is ensured;

5. the adjusting gasket and spacer ring feeding mechanism disclosed by the invention stores and feeds materials through a turntable structure, realizes uninterrupted feeding of the adjusting gasket and the spacer ring, and simultaneously adopts the magnetic force separator to separate the adhered adjusting gasket and then take the materials, so that the problem that the adjusting gasket is difficult to take the materials is solved.

Drawings

Fig. 1 is a schematic view of an automatic assembly line of an elevator brake caliper according to the present invention.

FIG. 2 is a schematic view of the brake plate magazine mechanism of the present invention.

Fig. 3 is a schematic view of the automatic disc spring assembling mechanism of the present invention.

Fig. 4 is a schematic view of a linkage take off mechanism of the present invention.

Fig. 5 is a schematic view of the disc spring height measuring mechanism of the present invention.

FIG. 6 is a schematic view of the spacer and spacer feeding mechanism of the present invention.

Detailed Description

To elaborate on technical solutions adopted by the present invention to achieve predetermined technical objects, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, it is obvious that the described embodiments are only partial embodiments of the present invention, not all embodiments, and technical means or technical features in the embodiments of the present invention may be replaced without creative efforts, and the present invention will be described in detail below with reference to the drawings and in conjunction with the embodiments.

As shown in fig. 1, the automatic assembly production line for elevator brake calipers comprises a carrier disc conveying device 1, and a brake plate storage mechanism 2, a brake plate carrier disc feeding mechanism 3, a disc spring automatic combination mechanism 4, a first disc spring height measuring mechanism 5, a shell feeding and shell size automatic measuring mechanism 6, an adjusting gasket and space ring feeding mechanism 7, a second disc spring height measuring mechanism 8, a manual final assembly station 9, a shell automatic lettering mechanism 10, a shell automatic labeling mechanism 11, a finished product final inspection station 12, an automatic printing reporting mechanism 13, a packaging station 14 and a BI viewing plate 15 which are sequentially arranged along the conveying direction of the carrier disc conveying device 1. The carrier disc is arranged on the carrier disc conveying device and is conveyed along the conveying direction along with the carrier disc conveying device, the brake discs on the brake disc carrier disc feeding mechanism 3 brake disc storage mechanisms 2 are taken out and placed into the empty carrier disc on the carrier disc conveying device, the carrier disc moves, an assembling program is preset in the automatic disc spring combining mechanism 4 according to the combination requirement of a customer disc spring, the automatic disc spring combining mechanism 4 sequentially takes out corresponding disc springs according to the program and adjusts the front and back sides of the disc springs to be sequentially installed on the brake discs in the carrier disc, after disc spring assembling is finished, a prepressing machine 16 can be arranged to prepress the assembled disc springs, the disc spring groups after prepressing are sent into a first disc spring height measuring mechanism 5 to measure the height of the disc spring groups, then the automatic shell feeding and shell size measuring mechanism 6 takes out the shell and measures the size of the shell and then places the shell in the carrier disc, and an adjusting gasket and spacer feeding mechanism 7 continuously installs adjusting gaskets and spacers on the disc springs of the brake discs according to requirements And (3) continuously measuring the height of the installed disc spring group through a second disc spring height measuring mechanism 8 after the disc spring group is installed, then assembling the brake plate and the shell through an operator of a manual final assembly station 9, then sequentially carving characters on the shell through an automatic shell carving mechanism 10 by the assembled brake caliper, labeling the shell on an automatic shell labeling mechanism 11, performing visual analysis through a finished product final inspection station 12 after the shell is completed, determining whether the product is qualified, printing a report on an automatic printing reporting mechanism 13 after the product is qualified, and finally manually packaging the product at a packaging station 14. The BI board 15 can check the operation parameters and the operation condition of the production line at any time, so that an operator can conveniently know whether the whole production line runs healthily. According to the invention, automatic assembly production of the elevator brake caliper is realized, the product circulation process is automatically carried out, manpower operation and circulation are not wasted, labor force is greatly saved, the thickness measurement of the disc spring, the spacing ring and the adjusting gasket is automatically carried out, the measurement precision is high, and the installation precision of the final product is ensured.

Carry a set conveyor and contain a plurality of dishes that carry, the transfer gantry, upside conveyer belt and downside conveyer belt, the upside conveyer belt sets up at the transfer gantry upside, the downside conveyer belt is on a parallel with the upside conveyer belt setting in upside conveyer belt below and the setting of downside conveyer belt at the transfer gantry downside, a plurality ofly carry a set setting and follow the transmission direction transmission of upside conveyer belt on the upside conveyer belt, a plurality ofly carry a set setting and follow the transmission direction transmission of downside conveyer belt on the downside conveyer belt, upside conveyer belt and downside conveyer belt transmission opposite direction. Through the mode, the automatic circulation of the carrying disc is realized, the manual frequent feeding and discharging of the carrying disc are not needed, and the labor force is greatly saved.

As shown in fig. 2, the brake plate storing mechanism 2 includes a storing frame 17, a plurality of groups of brake plate feeding unpowered slopes 18, a plurality of groups of conversion slopes 19, a conversion slope driving cylinder 20, a plurality of groups of brake plate discharging unpowered slopes 21, a transfer push plate 22 and a push plate driving cylinder 23, wherein the groups of brake plate feeding unpowered slopes 18 are parallel to each other and fixed on one side of the storing frame 17 from top to bottom, the groups of brake plate discharging unpowered slopes 21 are parallel to each other and fixed on the other side of the storing frame 17 from top to bottom, that is, the corresponding brake plate feeding unpowered slopes 18 and the brake plate discharging unpowered slopes 21 are arranged in parallel, the position of the brake plate feeding unpowered slopes 21 in the vertical direction is lower than that of the brake plate feeding unpowered slopes 18, and the inclination directions of the brake plate feeding unpowered slopes 18 and the brake plate discharging unpowered slopes 21 are opposite. The multiple groups of conversion slopes 19 are parallel to each other and are arranged on the storage bracket 17 from top to bottom, one ends of the multiple groups of conversion slopes 19 are hinged to the storage bracket 17, the lower sides of the multiple groups of conversion slopes 19 are connected with the conversion slope driving cylinders 20, the conversion slope driving cylinders 20 are hinged to the storage bracket 17 to drive the conversion slopes 19 to rotate along hinged points, the multiple groups of conversion slopes 19 are coplanar with the multiple groups of brake plate feeding unpowered slopes 18 along hinged shaft rotation upper side limit positions, the multiple groups of conversion slopes 19 are coplanar with the multiple groups of brake plate blanking unpowered slopes 21 along hinged shaft rotation lower side limit positions, the transfer push plate 22 is arranged on one end side face, adjacent to the multiple groups of brake plate feeding unpowered slopes 18 and the multiple groups of conversion slopes 19, and the transfer push plate 22 is driven by the push plate driving cylinders 23. The brake plate is arranged in a brake plate carrier disc, feeding is carried out from the highest point position of the brake plate feeding unpowered slope 18, rollers are arranged on the upper sides of the groups of brake plate feeding unpowered slopes 18, the groups of conversion slopes 19 and the groups of brake plate discharging unpowered slopes 21 to facilitate sliding of the brake plate carrier disc, the brake plate carrier disc slides to the low point position of the brake plate feeding unpowered slope 18, meanwhile, the conversion slope driving cylinder 20 drives the conversion slope 19 to rotate upwards to be flush with the brake plate feeding unpowered slope 18, the transfer push plate 22 is driven by the push plate driving cylinder 23 to descend the brake plate carrier disc to push the conversion slope 19, then the conversion slope driving cylinder 20 drives the conversion slope 19 to rotate downwards to be flush with the brake plate discharging unpowered slope 21, the brake plate carrier disc slides to the discharging end of the lowest point of the brake plate discharging unpowered slope 21 along the conversion slope 19 and the brake plate discharging slope 21, and manually unloading and loading. The brake plate storage mechanism is designed by combining unpowered slopes, the brake plate can automatically flow in the discharging mechanism through self gravity, and the equipment is simple in structure, low in cost and low in energy consumption.

The brake plate carrying disc feeding mechanism 3 comprises an XYZ triaxial driving mechanism and a brake plate carrying disc clamp, and the brake plate carrying disc clamp is arranged on the XYZ triaxial driving mechanism and driven by the XYZ triaxial driving mechanism. The XYZ three-axis driving mechanism can realize the movement of the brake plate carrier clamp at any position in a three-dimensional space, so that the flexibility of the movement of the brake plate carrier clamp is ensured, and the brake plate carrier feeding mechanism 3 can move all brake plates on the brake plate carrier into the carrier disc on the carrier disc conveying device 1.

As shown in fig. 3, the automatic disc spring combination mechanism 4 includes a vibration feeding machine 24, two sets of linkage material taking mechanisms 25, two sets of disc spring group transfer stations and a four-axis manipulator, the vibration feeding machine 24 is provided with two discharge rails, the two sets of linkage material taking mechanisms 25 and the two sets of disc spring group transfer stations respectively correspond to the two discharge rails, the disc spring group transfer stations include a transfer station platform 26, a first vertical shaft 27, a second vertical shaft 28 and a transfer rotary cylinder 29, the transfer station platform 26 is driven by the transfer rotary cylinder 29 to rotate and change positions, the first vertical shaft 27 and the second vertical shaft 28 are vertically fixed at two ends of the transfer station platform 26 respectively, and the linkage material taking mechanisms 25 are located between the discharge rails and the disc spring group transfer stations to transfer the disc springs in the discharge rails to the disc spring group transfer stations. The disc spring in the discharging track is taken and placed on one vertical shaft on the transfer station platform 26 through the linkage material taking mechanism 25, at the moment, the transfer rotary cylinder 29 drives the transfer station platform 26 to rotate 180 degrees, the vertical shaft with the disc spring is rotated to the other side for the manipulator to move to the carrying disc conveying device 1, the linkage material taking mechanism 25 continues to take materials and place the disc spring on the other vertical shaft at the transfer position, and the disc spring is rotated circularly in the way, so that uninterrupted transfer of the disc spring is realized.

As shown in fig. 4, the linkage material taking mechanism 25 comprises a linkage material taking bracket 30, a cam groove 31, a swing rod 32, a vertical slide rail 33, a horizontal slide rail 34, a two-way slide block 35, a disc spring clamping jaw air cylinder 36, a disc spring turning air cylinder 37 and a turning air cylinder bracket 38, wherein the cam groove 31 is arranged on the linkage material taking bracket 30, the middle of the cam groove 31 is horizontal, two ends of the cam groove are bent downwards, one end of the swing rod 32 is rotatably arranged on the material taking bracket 30 and is driven by a motor, a slide groove arranged along the length direction of the swing rod is formed on the swing rod 32, the upper end of the vertical slide rail 33 is slidably arranged in the slide grooves of the cam groove 31 and the swing rod 32 through a pin shaft, the lower end of the vertical slide rail 33 is slidably arranged on the two-way slide block 35, the two-way slide block 35 is slidably arranged on the horizontal slide rail 34, the horizontal slide rail 34 is fixed at the front side of the linkage material taking bracket 30, the turning air cylinder bracket 38 is fixed at the lower end of the vertical slide rail 33, the disc spring clamping jaw air cylinder 36 is arranged on the disc spring turning air cylinder 37, the disc spring roll-over cylinder 37 is fixed to a roll-over cylinder holder 38. When the disc spring is taken, the swing rod is close to the discharging track of the vibration feeding machine 24 along the cam groove, after the disc spring clamping jaw air cylinder 36 clamps and takes the disc spring, the swing rod slides to the other side along the cam groove, meanwhile, the disc spring overturning air cylinder 37 controls the front side and the back side of the disc spring, and finally, the disc spring clamping jaw air cylinder 36 places the disc spring on a disc spring group transfer station. The disc spring automatic combination mechanism realizes three actions of lifting, translation and descending of material taking through the cam groove by the design of the unique linkage material taking mechanism, the whole structure is simple and compact, the complex transfer action is realized by a simple mechanical structure, and the production cost of the equipment is reduced.

As shown in fig. 5, the first disc spring height measuring mechanism 5 and the second disc spring height measuring mechanism 8 respectively include a disc spring horizontal driving module 39, a lateral sliding bracket 40, a plurality of contact digital sensors 41, a sensor bracket 42, a sensor lifting cylinder 43, two sets of compression rings 44, two sets of compression springs 45, a compression ring bracket 46 and a compression ring lifting cylinder 47, the lateral sliding bracket 40 is disposed on the disc spring horizontal driving module 39, and the disc spring horizontal driving module 39 adopts a linear driving mechanism or a screw rod mechanism. A plurality of contact type vertical sensors 41 are fixed on a sensor support 42, the sensor support 42 is arranged on a transverse sliding support 40 in a sliding mode through a sliding rod, the sensor support 42 is driven by a sensor lifting cylinder 43, two groups of press rings 44 are arranged corresponding to two groups of disc springs of brake calipers respectively, the press rings 44 are arranged at the lower end of a press ring support 46 in a sliding mode and buffered through compression springs 45, the upper end of the press ring support 46 is arranged on the transverse sliding support 40 in a sliding mode through the sliding rod, and the press ring support 46 is driven by a press ring lifting cylinder 47. The sensor lifting cylinder 43 drives the contact digital sensor 41 and the pressing ring 44 to integrally lift, when distance measurement is performed, after the contact digital sensor 41 and the pressing ring 44 are lowered to the right position, the pressing ring lifting cylinder 47 starts to continuously drive the contact digital sensor 41 and the pressing ring 44 downwards with constant pressure to extrude the disc spring group, and after the position is stabilized, the height information of the disc spring group detected at the moment is read. Dish spring group height measurement mechanism is through the clamping ring of taking compression spring to the dish spring extrusion back, combines contact digital sensor again to carry out the precision measurement to the height of dish spring group, and it is balanced to dish spring group extrusion dynamics to avoid the contingency error, the sensor measurement is not influenced by considering the factor simultaneously, can accurately obtain the height of dish spring group, guarantees the equipment precision of final products.

The shell feeding and shell size automatic measuring mechanism 6 comprises a shell special-purpose carrying disc, a six-axis robot and shell size visual online detection equipment, wherein the six-axis robot takes out a shell in the shell accurate carrying disc to the shell size visual online detection equipment and then places the shell in the carrying disc.

As shown in fig. 6, the spacer and spacer feeding mechanism 7 includes a spacer turntable 48, a spacer lifting mechanism 49, a spacer thickness measuring device 50, a four-axis robot, a spacer turntable 51 and a spacer lifting mechanism 52, where the spacer turntable 48 and the spacer turntable 51 respectively include a turntable body, a plurality of vertical rods, a base and a turntable driving motor, the turntable body is rotatably disposed on the upper side of the base and driven by the turntable driving motor, the plurality of vertical rods are equally spaced along the circumference of the turntable body, a lifting plate is disposed on the spacer lifting mechanism, a lifting plate and a magnetic force spreader 53 are disposed on the spacer lifting mechanism, and the four-axis robot is disposed on one side of the spacer turntable to transfer the spacer to the spacer thickness measuring device for thickness measurement. The space ring after taking the material is moved to the disc carrying conveying device 1 through the clamping jaw air cylinder for installation, and the adjusting gasket is sucked through the sucking disc and then moved to the disc carrying conveying device 1 for installation. The adjusting gasket and spacer ring feeding mechanism realizes uninterrupted feeding of the adjusting gasket and the spacer ring by material storage and feeding through a turntable structure, and simultaneously adopts a magnetic force separator to separate the adhered adjusting gasket and then take the material, so that the problem that the adjusting gasket is difficult to take the material is solved.

Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.