Working process of internal mixer

文档序号:1913921 发布日期:2021-12-03 浏览:14次 中文

阅读说明:本技术 密炼机的工作流程 (Working process of internal mixer ) 是由 宗殿瑞 边慧光 郝国强 于 2018-07-27 设计创作,主要内容包括:本发明涉及密炼机的工作流程,其包括根部设置在主底座(1)上的翻转气缸(6)、设置在主底座(1)与密炼装置(2)的密炼箱体(18)之间的翻转轴承座(8)、连接在翻转气缸(6)与密炼箱体(18)之间的翻转驱动臂(9)、以及分别设置在密炼箱体(18)上两端的翻转旋转接头(7);啮合冷却出水孔(16)与啮合冷却中心孔(15)分别与对应的翻转旋转接头(7)连接;驱动装置(4)包括设置在主底座(1)上的驱动电机、与传动齿式联轴器(11)传动连接的驱动电机、以及键连接在啮合后转子(12)端部的传动速比齿轮(10);本发明设计合理、结构紧凑且使用方便。(The invention relates to a working process of an internal mixer, which comprises a turnover cylinder (6) with the root arranged on a main base (1), a turnover bearing seat (8) arranged between the main base (1) and an internal mixing box body (18) of an internal mixing device (2), a turnover driving arm (9) connected between the turnover cylinder (6) and the internal mixing box body (18), and turnover rotary joints (7) respectively arranged at two ends of the internal mixing box body (18); the meshing cooling water outlet hole (16) and the meshing cooling center hole (15) are respectively connected with the corresponding overturning rotary joint (7); the driving device (4) comprises a driving motor arranged on the main base (1), a driving motor in transmission connection with the transmission gear coupling (11), and a transmission speed ratio gear (10) in key connection with the end part of the meshed rear rotor (12); the invention has reasonable design, compact structure and convenient use.)

1. The working process of the internal mixer is characterized in that the internal mixer is based on an improved internal mixer and comprises a main base (1), an internal mixing device (2) arranged on the main base (1), an upper jacking device (3) arranged on the main base (1) and used for jacking the internal mixing device (2) in a sealing manner, a driving device (4) arranged on the main base (1) and used for driving the internal mixing device (2) to mix rubber, and a turning system (5) arranged on the main base (1) and used for driving the internal mixing device (2) to turn over and discharge;

firstly, putting a certain amount of rubber into a feeding rubber box body (49), adding auxiliary liquid into a feeding liquid storage box body (43), and adding a certain amount of auxiliary powder into a feeding auxiliary material storage box body (46) by means of a feeding device of an improved internal mixer; then, driving a feeding rotary distribution disc (42) to rotate a feeding liquid storage box body (43) to the upper part of the banburying port (17); secondly, the feeding rubber pushing screw rod (54) drives a feeding rubber driven arm (57) to drive a feeding rubber sliding seat (58) to slide on a feeding rubber opening and closing door (59) through a feeding rubber driving arm (56) to drive the feeding rubber opening and closing door (59) to open, and meanwhile, a feeding rubber pressing cylinder (52) drives a feeding rubber pressing head (53) to push rubber downwards to be fed to the banburying port (17); thirdly, driving a feeding rotary distribution disc (42), rotating a feeding auxiliary material storage box body (46) to the upper part of the mixing material opening (17), driving a feeding auxiliary material opening and closing cylinder (48) to open a feeding auxiliary material discharging plate (47), and adding auxiliary powder into the mixing material opening (17); then, driving a feeding rotary distribution disc (42), rotating a feeding liquid storage box body (43) to the upper part of the banburying port (17), opening a pipeline through a feeding liquid storage electronic valve (45), and enabling the flow to be the greatest extent through a feeding liquid storage flow meter (44);

secondly, by means of the jacking device (3), firstly, the upper jacking bolt cylinder (30) inserts the upper jacking sealing lower pressing seat (32) into the banburying port (17); then, an upper top bolt cooling water channel (31) and an upper top pressurizing pipeline (33) are started; secondly, an upper top guide arm (39) passes through the through hole, an upper top outward pushing spring (40) pushes an upper top swinging side wall (37) outward to be opened, and the upper end surface of an upper top step (38) is in pressure contact with the lower surface of the cross beam;

thirdly, with the aid of the banburying device (2), firstly, the motor rotates through the transmission gear coupling (11) and the transmission ratio gear (10) in sequence; secondly, the meshed rotor (12) and the meshed rotor (13) rotate reversely to mix the rubber; thirdly, starting the meshing cooling center hole (15), the meshing cooling intermediate water jacket (14) and the meshing cooling water outlet hole (16) to cool the meshed rotor (12) and the meshed front rotor (13); next, adjusting a gap between an internal mixing sealing outer baffle sleeve (21) and an internal mixing sealing baffle rubber plate (22) through an internal mixing sealing adjusting spring (20), injecting oil into the gap by an internal mixing sealing oil pump (24), and starting an internal mixing cooling pipe (26) at the same time; finally, starting a shield cylinder (27) to drive a shield body (28) to cover the banburying box body (18) for mixing;

step four, by means of the turning system (5), firstly, opening the protective cover body (28); then, the upper jacking device (3) exhausts air, and the upper jacking step (38) is driven to retract through an upper jacking transverse air cylinder (41); secondly, the upper top piston rod (34) retracts, and the upper top sealing lower pressing seat (32) leaves the mixing material opening (17); and thirdly, the overturning cylinder (6) drives the banburying port (17) to overturn through the overturning driving arm (9), and finally, the mixed rubber falls into the discharging conveyor belt (61) to be output.

Technical Field

The invention relates to a working process of an internal mixer, and the divided cases comprise the following mother cases: 2018108413602, respectively; application date: 20180727, respectively; name: an improved internal mixer and an internal mixing method, which are provided with the following sub-schemes: patent numbers: 2020102388939.

background

The internal mixer is one of the main equipments for mixing plastics, and can be divided into two types of intermittent type and continuous type according to the working principle. The device comprises an internal mixing chamber, a rotor, an upper top bolt (a pressing device), a lower top bolt (a discharging device), a heating and cooling device, a transmission system and the like. The working principle is as follows: the mixture enters the mixing chamber from the charging hopper, and is subjected to the actions of shearing, kneading and friction which are constantly changed in the gaps between two rotors which rotate relatively, the gaps between the rotors and the inner wall of the mixing chamber and the gaps between the rotors and the upper and lower top bolts, so that the plastic is heated and plasticized, and is uniformly mixed. CN201020158435.6 cable shield material internal mixer with carbon black dust recovery device; CN201520644362.4 a mixer provides two designs of mixer, but the effect is not ideal.

Disclosure of Invention

The technical problem to be solved by the invention is to provide an improved internal mixer and an internal mixing method; the technical problems to be solved and the advantages to be achieved are set forth in the description which follows and in the detailed description of the embodiments.

In order to solve the problems, the technical scheme adopted by the invention is as follows:

the utility model provides an improved generation banbury mixer, includes the main base, sets up banburying device on the main base, sets up on the main base and be used for carrying out the ejecting device of mixing to the sealed lower of banburying device, sets up on the main base and drive banburying device and carry out mixing drive arrangement to rubber and set up on the main base and drive the upset system of the banburying device upset ejection of compact.

As a further improvement of the above technical solution:

the banburying device comprises a banburying box body for storing the mixed rubber, a banburying port arranged on the banburying box body and used for adding and outputting the rubber, a banburying right side plate arranged on the banburying box body, a banburying seal adjusting spring with the right end fixed on the left side surface of the banburying right side plate, a banburying seal outer baffle sleeve movably arranged in the banburying box body in the left-right direction and connected with the left end of the banburying seal adjusting spring, and a meshed rear rotor and a meshed front rotor which are reversely and rotatably arranged on the banburying box body; the structure of the meshed rotor is the same as that of the meshed front rotor;

the meshing teeth of the meshed rotor and the meshing teeth of the meshed rotor are positioned in the internal mixing box body;

the space of the central line of the meshed rotor is different from that of the central line of the meshed rotor;

the two ends of the meshing teeth are provided with banburying sealing rubber baffle plates, a banburying sealing rubber baffle disc positioned outside the banburying sealing rubber baffle plates is arranged in the banburying box body, and banburying sealing clearance channels are formed between the banburying sealing rubber baffle plates and the banburying sealing rubber baffle disc and between the outer side walls of the banburying sealing rubber baffle discs and the inner cavity of the banburying box body;

an internal mixing sealed grease pump is arranged on the main base, an internal mixing grease pipe connected with the internal mixing sealed grease pump is arranged on an internal mixing box body, and an outlet of the internal mixing grease pipe is positioned between an internal mixing sealed rubber baffle plate and an internal mixing sealed outer baffle sleeve;

the banburying cooling pipes are distributed on the banburying box body;

a meshing cooling central hole is formed in the left end of the meshing front rotor, a meshing cooling intermediate water jacket is arranged between the inner side wall of the meshing tooth and the outer side wall of the middle part of the meshing front rotor, and a meshing cooling water outlet hole is formed in the right end of the meshing front rotor;

the right end bottom hole of the meshing cooling center hole, the left end of the meshing cooling middle water jacket and the left end bottom hole are communicated in sequence.

The overturning system comprises an overturning cylinder, an overturning bearing seat, an overturning driving arm and overturning rotary joints, wherein the root part of the overturning cylinder is arranged on the main base, the overturning bearing seat is arranged between the main base and the banburying box body of the banburying device, the overturning driving arm is connected between the overturning cylinder and the banburying box body, and the overturning rotary joints are respectively arranged at two ends of the banburying box body;

the meshed cooling water outlet hole and the meshed cooling center hole are respectively connected with corresponding overturning rotary joints;

the driving device comprises a driving motor arranged on the main base, a driving motor in transmission connection with the transmission gear coupling, and a transmission speed ratio gear connected with the end part of the meshed rotor in a key manner;

the rotor is connected with the inner hole key of the output end of the transmission gear coupling before meshing, and the transmission speed ratio gear is meshed with the outer gear of the output end of the transmission gear coupling for transmission.

An upper jacking guide rotating shaft is arranged in the upper jacking long guide groove, an upper jacking swing side wall is hinged to the root part of the upper jacking guide rotating shaft, and an upper jacking step is arranged on the outer side wall of the upper jacking swing side wall; an upper jacking guide arm with a large upper part and a small lower part is arranged at the lower end of the upper jacking step, an upper jacking outward-pushing spring is arranged on the inner wall of the lower end of the upper jacking guide arm and the outer side wall of the upper jacking piston rod, and a vertical through hole for passing through the upper jacking piston rod is formed in a cross beam on the upper jacking bolt support;

an upper top transverse cylinder is transversely arranged at the lower end of the beam of the upper top bolt bracket,

after the upper top guide arm passes through the cross beam, the upper end surface of the upper top step is in contact with the lower end of the cross beam,

the upper top transverse cylinder is used for transversely retracting the upper top swinging side wall;

the upper top sealing lower pressing seat is in sealing contact with a mixing material port of the mixing device;

a shield cylinder is arranged on the main base, and a shield body covered on the banburying device is arranged at the lower end of the shield cylinder.

A feeding device is arranged above the main base; the feeding device comprises a feeding rotary distribution disc, and a feeding liquid storage box, a feeding auxiliary material storage box and a feeding rubber box which are respectively arranged on the feeding rotary distribution disc;

a feeding liquid storage pipeline for feeding to a mixing material port of a mixing device is arranged at the lower end of the feeding liquid storage box body, and a feeding liquid storage flowmeter and a feeding liquid storage electronic valve are sequentially arranged on the feeding liquid storage pipeline;

a feeding auxiliary material discharging plate for feeding the internal mixing device is arranged at the lower end of the feeding auxiliary material storage box body, and a feeding auxiliary material opening and closing cylinder for driving the feeding auxiliary material discharging plate to swing is arranged on the feeding auxiliary material storage box body;

a feeding rubber opening and closing door for feeding the internal mixer is arranged at the lower end of the feeding rubber box body, a feeding rubber transverse cylinder positioned above the feeding rubber box body is arranged on the feeding rotary distribution disc, a feeding rubber lifting seat is arranged at the upper end of the feeding rubber transverse cylinder, a feeding rubber pressing cylinder is arranged on a portal frame of the feeding rubber lifting seat, a feeding rubber lower pressing head for pressing into the feeding rubber box body is arranged at the lower end of the feeding rubber lower pressing cylinder, a feeding rubber pushing screw rod is vertically distributed at the lower end of the feeding rotary distribution disc, a feeding rubber guide frame movably sleeved on the feeding rubber box body is arranged at the lower end of the feeding rubber pushing screw rod, a feeding rubber driving arm is vertically arranged at the lower end of the feeding rubber guide frame, a feeding rubber driven arm is hinged at the lower end of the feeding rubber driving arm, and a feeding rubber sliding seat is arranged on the feeding rubber opening and closing door in a sliding manner, a feeding rubber limiting block for limiting the feeding rubber sliding seat is arranged on the feeding rubber opening and closing door; the end part of the feeding rubber driven arm is hinged with the feeding rubber sliding seat;

a discharging conveyor belt is arranged at the turning discharging position of a mixing material port for feeding by the mixing device, and a discharging vibration motor is arranged on the discharging conveyor belt.

An internal mixing method is based on an improved internal mixer and comprises a main base, an internal mixing device arranged on the main base, an upper jacking device arranged on the main base and used for jacking the internal mixing device in a sealing manner, a driving device arranged on the main base and used for driving the internal mixing device to mix rubber, and a turning system arranged on the main base and used for driving the internal mixing device to turn over and discharge;

firstly, putting a certain amount of rubber into a feeding rubber box body, adding auxiliary liquid into a feeding liquid storage box body, and adding a certain amount of auxiliary powder into a feeding auxiliary material storage box body by using a feeding device of an improved internal mixer; then, driving the feeding rotary distribution disc to rotate the feeding liquid storage box body above the banburying port; secondly, the feeding rubber pushing screw drives a feeding rubber driven arm to drive a feeding rubber sliding seat to slide on a feeding rubber opening and closing door through a feeding rubber driving arm, so as to drive the feeding rubber opening and closing door to open, and meanwhile, a feeding rubber pressing cylinder drives a feeding rubber pressing head to push rubber downwards to an internal mixing material port; thirdly, driving a feeding rotary distribution disc to rotate a feeding auxiliary material storage box body above the banburying port, driving a feeding auxiliary material opening and closing cylinder to open a feeding auxiliary material discharging plate, and adding auxiliary powder into the banburying port; driving a feeding rotary distribution disc to rotate a feeding liquid storage box body above the banburying port, opening a pipeline through a feeding liquid storage electronic valve, and enabling the flow to be as large as possible through a feeding liquid storage flow meter;

secondly, with the aid of an upper jacking device, firstly, an upper jacking bolt cylinder inserts an upper jacking sealing lower pressing seat into the banburying port; then, starting an upper top bolt cooling water channel and an upper top pressurizing pipeline; secondly, the upper top guide arm pushes the upper top swing side wall outwards through a through hole and an upper top outwards pushing spring, and the upper end surface of the upper top step is in pressure contact with the lower surface of the cross beam;

thirdly, with the aid of an internal mixing device, firstly, a motor rotates sequentially through a transmission gear coupling and a transmission ratio gear; secondly, the meshed rotor and the meshed front rotor rotate reversely to mix the rubber; thirdly, starting the meshing cooling center hole, the meshing cooling intermediate water jacket and the meshing cooling water outlet hole to cool the meshed rotor and the meshed pre-rotor; then, adjusting the gap between the internal mixing sealing outer baffle sleeve and the internal mixing sealing baffle rubber plate through an internal mixing sealing adjusting spring, injecting oil into the gap by an internal mixing sealing oil pump, and starting an internal mixing cooling pipe; finally, starting a shield cylinder to drive a shield body to cover on the banburying box body for mixing;

step four, with the help of a turning system, firstly, opening the protective cover body; then, the upper jacking device exhausts air and drives the upper jacking step to retract through the upper jacking transverse cylinder; secondly, the upper top piston rod retracts, and the upper top sealing lower pressing seat leaves the banburying port; and thirdly, the overturning cylinder drives the banburying port to overturn through the overturning driving arm, and finally, the mixed rubber falls into the discharging conveyor belt to be output.

The system is integrated on an equipment base and used as a desktop experimental machine, so that the floor space is small, and the structure of parts is compact.

The meshing rotor is adopted, most of the turnover internal mixers adopt shearing rotors, the meshing rotor is adopted, the rotor configuration is independently researched and developed, and the application of the meshing rotor on the turnover internal mixer is filled. Compared with the traditional turnover internal mixer, the turnover internal mixer has the following advantages and innovation points:

the mixing system consists of a rear rotor, a front rotor, an upper top bolt, a left side plate of a mixing chamber, the mixing chamber and a right side plate of the mixing chamber. Each part is provided with a cooling/heating water channel, thereby realizing forced pressurization circulating cooling, having high cooling/heating efficiency, ensuring the temperature consistency of a mixing area,

the meshed rotor is independently developed, and has the advantages that: the device is used for experiment, and when a large meshing type rotor is cast and formed, a water channel is cast and formed. For experimental equipment, the cost of separately arranging a set of grinding tool as a rotor model is high, and the appearance size is not easy to guarantee. The rotor of the equipment is directly formed by a machining center, and two circulating cooling/heating water channels are arranged in the internal cooling water channel, wherein one is a spiral groove type, and the other is a straight groove type. The two modes can realize strong pressure circulation, relative to the convenience of processing, the subsequent pressure circulation is easier to realize, the cost is lower, and the temperature control of the rotor of the core component of the mixing chamber can be effectively ensured by the strong pressure circulation cooling. The advantages are two: in the process of rubber mixing, a meshed structure is modified, a rubber baffle plate is additionally arranged, a certain gap is reserved between the two short edges and the rubber baffle plate, and the flowability of rubber materials between a rotor and an internal mixing chamber is ensured. The advantages are three: the outer fringe of rotor has set up and has kept off the rubber disc, and the outside of cooperation rotor is sealed airtight, and it is better to seal the effect. The rotor is sealed by adopting spring type external pressure end face sealing, and is provided with a grease pump, grease or oil is injected into a sealed gap for sealing, and small materials such as rubber, carbon black and the like are effectively sealed;

and secondly, a coupler and a speed ratio gear of the device are combined and combined together. The gear of the gear coupling is combined with the gear of the gear ratio gear I to form the gear coupling. The structure is compact, two functions are realized by one structure, the integrated speed ratio coupler is placed in a speed ratio gear box, oil lubrication is adopted, the transmission efficiency is ensured, and the friction force caused during overturning is reduced;

the driving system of the equipment adopts conventional three-phase motor to output power, and consists of three-phase motor, elastic cancelling coupler, hard tooth surface accelerator and integral speed ratio coupler, and adopts the connection mode of motor + coupler + reducer + coupler + speed ratio gear. In the internal mixer during the upset of with specification, the effectual input that promotes the power has guaranteed the work efficiency when plasticating mixing. The whole machine adopts a direct connection mode, so that the service life is longer, and the power output is more stable;

the material pressing system of the equipment mainly comprises an upper top bolt cylinder and an upper top bolt, the upper top bolt is larger due to the fact that a feeding port of the turnover internal mixer is also a discharging port, the contact area of the upper top bolt and the material is larger, and small holes are drilled in an upper top bolt body of the equipment for cooling/heating to ensure the mixing temperature in the mixing chamber

The turning part and the pressing part are both pneumatically driven, the turning cylinder drives the turning mechanism, the turning angle can reach 115 degrees, and the upper dead point and the lower dead point are avoided.

The advantages of the invention are not limited to this description, but are described in more detail in the detailed description for better understanding.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

FIG. 2 is a schematic structural diagram of the internal mixing of the present invention.

Fig. 3 is a schematic diagram of the inverted structure of the present invention.

Fig. 4 is a schematic structural diagram of the upper top of the present invention.

Fig. 5 is a schematic view of the structure of the rotor of the present invention.

Fig. 6 is a schematic structural view of the push-up spring of the present invention.

FIG. 7 is a schematic view of the feed configuration of the present invention.

Wherein: 1. a main base; 2. an internal mixing device; 3. a jacking device; 4. a drive device; 5. a turnover system; 6. turning over the air cylinder; 7. turning over the rotary joint; 8. turning over the bearing seat; 9. turning over the driving arm; 10. a transmission ratio gear; 11. a transmission gear coupling; 12. a meshed rotor; 13. engaging the front rotor; 15. engaging the cooling center hole; 14. engaging the cooling intermediate water jacket; 16. engaging the cooling water outlet; 17. a banburying port; 18. banburying box bodies; 19. banburying a right side plate; 20. banburying seal adjusting springs; 21. banburying and sealing the outer baffle sleeve; 22. banburying a sealing rubber baffle; 23. banburying sealing rubber blocking discs; 24. banburying and sealing the grease pump; 25. banburying and sealing the gap channel; 26. banburying a cooling pipe; 27. a shroud cylinder; 28. a shield body; 29. an upper top bolt support; 30. an upper ram cylinder; 31. an upper top bolt cooling water channel; 32. the upper top seals the lower pressing seat; 33. jacking a pressurizing pipeline; 34. the piston rod is jacked upwards; 35. a long guide groove is arranged at the upper top; 36. a top guide rotating shaft; 37. the upper top swings the side wall; 38. an upper top step; 39. an upper ejection guide arm; 40. pushing the spring outwards; 41. a horizontal cylinder is pushed upwards; 42. feeding and rotating the distribution disc; 43. a feeding liquid storage box body; 44. a feed liquid storage flow meter; 45. a feeding and liquid storing electronic valve; 46. a feeding auxiliary material storage box body; 47. feeding an auxiliary material discharging plate; 48. feeding auxiliary material opening and closing air cylinders; 49. feeding a rubber box body; 50. a feeding rubber transverse cylinder; 51. a feeding rubber lifting seat; 52. feeding rubber downward-pressing air cylinders; 53. feeding a rubber lower pressure head; 54. the feeding rubber pushes the screw; 55. feeding a rubber guide frame; 56. feeding a rubber driving arm; 57. feeding a rubber driven arm; 58. a feeding rubber slide seat; 59. feeding rubber opening and closing doors; 60. a feeding rubber limiting block; 61. a discharge conveyor belt; 62. discharging vibration motor.

Detailed Description

As shown in fig. 1 to 7, the improved internal mixer of this embodiment includes a main base 1, an internal mixing device 2 disposed on the main base 1, an ejecting device 3 disposed on the main base 1 and used for ejecting the internal mixing device 2 hermetically, a driving device 4 disposed on the main base 1 and used for driving the internal mixing device 2 to mix rubber, and an overturning system 5 disposed on the main base 1 and used for driving the internal mixing device 2 to overturn and discharge.

The banburying device 2 comprises a banburying box body 18 for storing the mixed rubber, a banburying material port 17 which is arranged on the banburying box body 18 and is used for adding and outputting the rubber, a banburying right side plate 19 which is arranged on the banburying box body 18, a banburying sealing adjusting spring 20 of which the right end is fixed on the left side surface of the banburying right side plate 19, a banburying sealing outer baffle sleeve 21 which is movably arranged in the banburying box body 18 from left to right and is connected with the left end of the banburying sealing adjusting spring 20, and a meshed rear rotor 12 and a meshed front rotor 13 which are reversely and rotatably arranged on the banburying box body 18; the meshed rotor 12 and the meshed rotor 13 have the same structure;

the meshing teeth of the meshed rear rotor 12 and the meshing teeth of the meshed front rotor 13 are positioned in the banburying box body 18;

the space of the central line of the meshed rotor 12 is different from that of the central line of the meshed rotor 13;

the two ends of the meshing teeth are provided with banburying sealing rubber baffle plates 22, a banburying sealing rubber baffle disc 23 positioned outside the banburying sealing rubber baffle plate 22 is arranged in the banburying box body 18, and banburying sealing clearance channels 25 are formed between the banburying sealing rubber baffle plate 22 and the banburying sealing rubber baffle disc 23 and between the outer side wall of the banburying sealing rubber baffle disc 23 and the inner cavity of the banburying box body 18;

an internal mixing sealing grease pump 24 is arranged on the main base 1, an internal mixing grease pipe connected with the internal mixing sealing grease pump 24 is arranged on the internal mixing box body 18, and an outlet of the internal mixing grease pipe is positioned between the internal mixing sealing rubber baffle plate 22 and the internal mixing sealing outer baffle sleeve 21;

the banburying cooling pipes 26 are distributed on the banburying box body 18;

a meshing cooling central hole 15 is formed in the left end of the meshing front rotor 13, a meshing cooling intermediate water jacket 14 is arranged between the inner side wall of the meshing tooth and the outer side wall of the middle part of the meshing front rotor 13, and a meshing cooling water outlet hole 16 is formed in the right end of the meshing front rotor 13;

the right end bottom hole of the meshing cooling center hole 15, the left end of the meshing cooling intermediate water jacket 14 and the left end bottom hole are communicated in sequence.

The overturning system 5 comprises an overturning cylinder 6, the root of which is arranged on the main base 1, an overturning bearing seat 8, an overturning driving arm 9 and overturning rotary joints 7, wherein the overturning bearing seat 8 is arranged between the main base 1 and an internal mixing box body 18 of the internal mixing device 2, the overturning driving arm 9 is connected between the overturning cylinder 6 and the internal mixing box body 18, and the overturning rotary joints 7 are respectively arranged at two ends of the internal mixing box body 18;

the meshed cooling water outlet hole 16 and the meshed cooling center hole 15 are respectively connected with the corresponding overturning rotary joint 7;

the driving device 4 comprises a driving motor arranged on the main base 1, a driving motor in transmission connection with a transmission gear coupling 11, and a transmission speed ratio gear 10 which is in key connection with the end part of the meshed rotor 12;

the rotor 13 is connected with the inner hole key of the output end of the transmission gear coupling 11 before meshing, and the transmission ratio gear 10 is in meshing transmission with the outer gear of the output end of the transmission gear coupling 11.

An upper jacking guide rotating shaft 36 is arranged in the upper jacking long guide groove 35, an upper jacking swing side wall 37 is hinged to the root part of the upper jacking guide rotating shaft 36, and an upper jacking step 38 is arranged on the outer side wall of the upper jacking swing side wall 37; an upper top guide arm 39 with a large upper part and a small lower part is arranged at the lower end of the upper top step 38, an upper top outward pushing spring 40 is arranged on the inner wall of the lower end of the upper top guide arm 39 and the outer side wall of the upper top piston rod 34, and a vertical through hole for passing through the upper top piston rod 34 is arranged on a cross beam on the upper top bolt support 29;

an upper top transverse cylinder 41 is transversely installed at the lower end of the cross beam of the upper top bolt bracket 29,

when the upper top guide arm 39 passes through the beam, the upper end surface of the upper top step 38 is in contact with the lower end of the beam,

the upper top transverse cylinder 41 is used for transversely retracting the upper top swinging side wall 37;

the upper top sealing lower pressing seat 32 is in sealing contact with the mixing material port 17 of the mixing device 2;

a guard cylinder 27 is provided on the main base 1, and a guard body 28 that covers the internal mixing device 2 is provided at the lower end of the guard cylinder 27. A feeding device is arranged above the main base 1; the feeding device comprises a feeding rotary distribution disc 42, and a feeding liquid storage box body 43, a feeding auxiliary material storage box body 46 and a feeding rubber box body 49 which are respectively arranged on the feeding rotary distribution disc 42;

a feeding liquid storage pipeline for feeding the banburying material port 17 for feeding the banburying device 2 is arranged at the lower end of the feeding liquid storage box body 43, and a feeding liquid storage flow meter 44 and a feeding liquid storage electronic valve 45 are sequentially arranged on the feeding liquid storage pipeline;

a feeding auxiliary material discharging plate 47 for feeding the internal mixing device 2 is arranged at the lower end of the feeding auxiliary material storage box body 46, and a feeding auxiliary material opening and closing cylinder 48 for driving the feeding auxiliary material discharging plate 47 to swing is arranged on the feeding auxiliary material storage box body 46;

a feeding rubber opening and closing door 59 for feeding the internal mixing device 2 is arranged at the lower end of the feeding rubber box body 49, a feeding rubber transverse air cylinder 50 positioned above the feeding rubber box body 49 is arranged on the feeding rotary distribution disc 42, a feeding rubber lifting seat 51 is arranged at the upper end of the feeding rubber transverse air cylinder 50, a feeding rubber pressing air cylinder 52 is arranged on a portal frame of the feeding rubber lifting seat 51, a feeding rubber pressing head 53 for pressing into the feeding rubber box body 49 is arranged at the lower end of the feeding rubber pressing air cylinder 52, feeding rubber pushing screw rods 54 are vertically distributed at the lower end of the feeding rotary distribution disc 42, a feeding rubber guide frame 55 movably sleeved on the feeding rubber box body 49 is arranged at the lower end of the feeding rubber push screw rod 54, a feeding rubber driving arm 56 is vertically arranged at the lower end of the feeding rubber guide frame 55, and a feeding rubber driven arm 57 is hinged at the lower end of the feeding rubber driving arm 56, a feeding rubber sliding seat 58 is arranged on the feeding rubber opening and closing door 59 in a sliding manner, and a feeding rubber limiting block 60 used for limiting the feeding rubber sliding seat 58 is arranged on the feeding rubber opening and closing door 59; the end part of the feeding rubber driven arm 57 is hinged with a feeding rubber sliding seat 58;

an ejection of compact conveyer belt 61 is arranged at the turning discharge position of the banburying material port 17 for feeding by the banburying device 2, and an ejection of compact vibrating motor 62 is arranged on the ejection of compact conveyer belt 61.

In the first banburying method of this embodiment, with the aid of the feeding device of the improved banbury mixer, first, a certain amount of rubber is put into the feeding rubber box 49, the auxiliary liquid is added into the feeding liquid storage box 43, and a certain amount of auxiliary powder is added into the feeding auxiliary material storage box 46; then, the feeding rotary distribution disc 42 is driven to rotate the feeding liquid storage box body 43 to the upper part of the banburying port 17; secondly, the feeding rubber pushing screw 54 drives a feeding rubber driven arm 57 through a feeding rubber driving arm 56 to drive a feeding rubber sliding seat 58 to slide on a feeding rubber opening and closing door 59 to drive the feeding rubber opening and closing door 59 to open, and meanwhile, the feeding rubber pressing cylinder 52 drives a feeding rubber pressing head 53 to downwards push the rubber to the mixing material opening 17; thirdly, driving the feeding rotary distribution disc 42 to rotate the feeding auxiliary material storage box body 46 to the upper part of the mixing material opening 17, driving the feeding auxiliary material discharge plate 47 to open by the feeding auxiliary material opening and closing cylinder 48, and adding the auxiliary powder into the mixing material opening 17; then, the feeding rotary distribution disc 42 is driven to rotate the feeding liquid storage box body 43 to the upper part of the banburying port 17, and the feeding liquid storage electronic valve 45 opens a pipeline and the flow is maximized through the feeding liquid storage flow meter 44;

secondly, with the aid of the jacking device 3, firstly, the upper jacking bolt cylinder 30 inserts the upper jacking sealing lower pressing seat 32 into the banburying port 17; then, the upper ram cooling water channel 31 and the upper ram pressurizing pipeline 33 are started; secondly, the upper top guide arm 39 pushes the upper top swing side wall 37 to be opened by an upper top outward pushing spring 40 through a through hole, and the upper end surface of the upper top step 38 is in pressure contact with the lower surface of the cross beam;

thirdly, with the aid of the banburying device 2, firstly, the motor rotates sequentially through the transmission gear coupling 11 and the transmission ratio gear 10; secondly, the meshed rotor 12 and the meshed rotor 13 rotate reversely to mix the rubber; thirdly, starting the meshing cooling center hole 15, the meshing cooling intermediate water jacket 14 and the meshing cooling water outlet hole 16 to cool the meshed rotor 12 and the meshed front rotor 13; next, the gap between the internal mixing sealing outer baffle sleeve 21 and the internal mixing sealing baffle rubber plate 22 is adjusted through the internal mixing sealing adjusting spring 20, an internal mixing sealing grease pump 24 injects grease into the gap, and simultaneously, an internal mixing cooling pipe 26 is started; finally, starting a shield cylinder 27 to drive a shield body 28 to cover the banburying box body 18 for mixing;

step four, by means of the turning system 5, firstly, opening the protective cover 28; then, the upper jacking device 3 exhausts air, and the upper jacking step 38 is driven to retract by the upper jacking transverse cylinder 41; secondly, the upper top piston rod 34 retracts, and the upper top sealing lower pressing seat 32 leaves the mixing material opening 17; and thirdly, the overturning cylinder 6 drives the banburying port 17 to overturn through the overturning driving arm 9, and finally, the mixed rubber falls into the discharging conveyor belt 61 to be output.

When the invention is used, the main base 1 is used as a reference, the internal mixing device 2 carries out mixing, the upper device 3 realizes sealing, pressurization and fixation, a gas film is formed between rubber and a rotor through pressurization, and the mixing effect is improved through pressurization treatment. Realize mixing drive through drive arrangement 4, realize the upset through upset system 5, it is rotatory to realize that upset actuating arm 9 drives the box through upset cylinder 6, realize the automatic discharging of rubber, through upset rotary joint 7, upset bearing frame 8 realizes rotatoryly, through meshing cooling centre bore 15, meshing cooling centre water jacket 14, meshing cooling apopore 16, banburying cooling tube 26, go up the cooling water course 31 hydrologic cycle cooling of ram, realize the flexible seal adjustment through banburying seal adjustment spring 20, realize sealedly through the grease, banburying seal keeps off offset plate 22, banburying seal keeps off the offset plate 23 and blocks leakages such as powdered ink, realize clearance seal through banburying seal clearance passageway 25, guard shield cylinder 27, guard shield body 28 realizes the safety protection effect. Upper top bolt support 29, upper top bolt cylinder 30 and upper top

Further, the sealing and fixing are realized through the sealing lower pressing seat 32, when the mixing work is started, the upper top step 38 upwards supports against the cross beam under the action of upward pressure, the upper top guide rotating shaft 36 rotationally swings through the upper top long guide groove 35, so that the bearing force of the rotating shaft is avoided, the bearing force is more reasonable, and the spring 40 is automatically reset through the upper top outward pushing. The automatic retraction of the upper ejector piston rod 34 is avoided by the upper ejector transverse cylinder 41.

Realize the automatic rotary feeding through pay-off rotary distribution dish 42, realize storing liquid through pay-off deposit liquid box 43, realize the automatic measurement through pay-off deposit liquid flowmeter 44, deposit liquid electronic valve 45 through the pay-off and realize automatic opening and shutting, through the swing of pay-off auxiliary material opening and shutting cylinder 48 drive, when needs increase rubber, realize that pay-off rubber lift seat 51 leaves the box through the horizontal cylinder 50 of pay-off rubber, then add the box with rubber through manipulator or overhead traveling crane.

The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.

The present invention has been fully described for a clear disclosure and is not to be considered as an exemplification of the prior art.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; it is obvious as a person skilled in the art to combine several aspects of the invention. And such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

13页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:一种塑胶搅拌机

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!