阅读说明：本技术 一种单台套配送料车 (Single-station matching feeding car ) 是由 倪俊文 罗晓华 杨根宝 孙伟 于 2021-08-16 设计创作，主要内容包括：本发明提供一种单台套配送料车,包括小车本体和小车底座,所述小车本体设置于所述小车底座上,所述小车本体上至少设置一层物料存放层；所述物料存放层包括承载板和第一物料盒,所述第一物料盒包括首尾依次连接围设成盒状的第一外挡板、若干个第一内隔板,所述第一外挡板与所述承载板可插拔连接,所述第一内隔板插卡在所述第一外挡板和/或相邻的第一内隔板上以使所述第一物料盒分隔成若干个物料存放格。本发明能够有效提高配送料车的兼容性,满足多种车型通用。(The invention provides a single-station matching feed carriage which comprises a trolley body and a trolley base, wherein the trolley body is arranged on the trolley base, and at least one material storage layer is arranged on the trolley body; the material storage layer comprises a loading plate and a first material box, the first material box comprises a first outer baffle and a plurality of first inner baffles which are sequentially connected end to end and are surrounded into a box shape, the first outer baffle is connected with the loading plate in a pluggable mode, and the first inner baffles are plugged on the first outer baffle and/or the adjacent first inner baffles so that the first material box is divided into a plurality of material storage grids. The invention can effectively improve the compatibility of the distribution skip car and meet the universality of various vehicle types.)

1. A single-set matching feed carriage is characterized by comprising a carriage body and a carriage base, wherein the carriage body is arranged on the carriage base, and at least one material storage layer is arranged on the carriage body; the material storage layer comprises a loading plate and a first material box, the first material box comprises a first outer baffle and a plurality of first inner baffles which are sequentially connected end to end and are surrounded into a box shape, the first outer baffle is connected with the loading plate in a pluggable mode, and the first inner baffles are plugged on the first outer baffle and/or the adjacent first inner baffles so that the first material box is divided into a plurality of material storage grids.

2. The single-deck nesting feed carriage of claim 1, wherein said material storage layer further comprises a second material magazine, said second material magazine being removably mounted to said carrier plate.

3. The single-set batch feeding car according to claim 2, wherein the second material box comprises a bottom plate, a plurality of second outer baffles and a plurality of second inner baffles, the second outer baffles are fixedly connected with the bottom plate, the plurality of second outer baffles are connected end to enclose a peripheral wall of the second material box, and the second inner baffles are inserted and clamped on the second outer baffles and/or the adjacent second inner baffles to divide the second material box into a plurality of material storage compartments.

4. The single-station nesting feeding trolley according to claim 3, wherein the trolley body is provided with two material storage layers, and the second material box is arranged on the lower material storage layer; the first material box is arranged on the upper material storage layer and/or the lower material storage layer.

5. The single-station nesting feeding trolley according to any one of claims 1 to 4, wherein a plurality of first inserting grooves are regularly arranged on the bearing plate, and correspondingly, inserting protrusions matched with the first inserting grooves are arranged at the bottom of the first outer baffle.

6. The single-station nesting feeding trolley according to claim 3 or 4, wherein the bearing plate is provided with first regularly arranged insertion grooves, and correspondingly, the bottom plate is provided with insertion protrusions matched with the first insertion grooves.

7. The single-station nesting feed carriage of claim 3 or 4, wherein said first outer baffle and said second outer baffle are each provided with a second insertion groove for insertion of the corresponding first inner baffle or second inner baffle.

8. The single-station nesting feeding cart of claim 3 or 4, wherein said first and second internal partitions are each provided with a third insertion groove for insertion of the adjacent first or second internal partition.

9. The single nesting feed carriage of any one of claims 1-4, wherein said carriage base has a traction device at one end, said traction device being foldably attached to said carriage base.

10. The single form kit cart of any one of claims 1-4, wherein said cart base comprises a cart base frame and brake casters, said brake casters being disposed at the bottom of said cart base frame.

Technical Field

The invention relates to the technical field of material distribution in an automobile production line, in particular to a single matching feed carriage.

Background

Along with the gradual rise of production takt, the automobile factory has higher and higher distribution requirements on logistics, particularly has the most assembling parts in a final assembly workshop and the largest object flow, and has the advantages that the material distribution mode of final assembly is required to be advanced with time from the aspect of visitation, and a more advanced, rapid and effective distribution mode is adopted. Under the requirement of such a situation, a KIT (or SPS, i.e., single package distribution mode) material distribution mode is produced.

The SPS is a Set Parts Supply (Parts Supply area) in the toyota automobile production mode, and is referred to as an SPS area for short. The SPS is the area where the shelves supply units to the assembly line suite are located. As the SPS is close to the production line, logistics operators in the SPS area pick a set of parts on the goods shelf according to production instructions (the instructions are generated according to the sequence of vehicles and control the progress according to the actual performance of the pressing line), place the parts in a special logistics turnover trolley and send the parts to the line side by using the trolley, so that the small-batch and multi-frequency conveying and circulating circulation of the parts are realized.

However, the material level of the parts on the existing single-set matching feed carriage is customized and fixedly designed according to the shapes of the parts, when the parts are newly added, the shapes are changed or new vehicle types are put into the existing single-set matching feed carriage, the existing single-set matching feed carriage is difficult to meet the storage and distribution requirements of the new parts, the existing feed carriage needs to be modified, even the new single-set matching feed carriage needs to be put into the existing single-set matching feed carriage, and therefore large secondary investment is generated.

In addition, the parts are delivered to a production station by the existing single-set matching feed carriage, a certain assembly space needs to be reserved between the skip car and the production station, but the single-set matching feed carriage is usually arranged at two layers or more than two layers, so that the assembler needs to turn to move and take the parts when each part is assembled on the materials at the lower layer, more non-value-added working hours are generated, the production line takt is influenced, and the lean production level is reduced.

Therefore, a single matching feeding trolley is urgently needed, the compatibility of the distribution trolley can be effectively improved, and the universality of various vehicle types is met; and the distribution to the post and the distribution to the point (installation point) can be realized, the waste of work hours of turning, walking and taking the workpiece is effectively reduced, and the lean production level is improved.

Disclosure of Invention

In order to solve the problems, the invention provides a single matching feed carriage which can effectively improve the compatibility of a distribution feed carriage and meet the universality of various vehicle types; and the distribution to the post and the distribution to the point (installation point) can be realized, the waste of work hours of turning, walking and taking the workpiece is effectively reduced, and the lean production level is improved.

In order to achieve the aim, the invention provides a single-station matching feed carriage which comprises a carriage body and a carriage base, wherein the carriage body is arranged on the carriage base, and at least one material storage layer is arranged on the carriage body; the material storage layer comprises a loading plate and a first material box, the first material box comprises a first outer baffle and a plurality of first inner baffles which are sequentially connected end to end and are surrounded into a box shape, the first outer baffle is connected with the loading plate in a pluggable mode, and the first inner baffles are plugged on the first outer baffle and/or the adjacent first inner baffles so that the first material box is divided into a plurality of material storage grids.

As a further improvement of the above scheme, the material storage layer further comprises a second material box, and the second material box is detachably arranged on the bearing plate.

As a further improvement of the above scheme, the second material box includes a bottom plate, a plurality of second outer baffles and a plurality of second inner baffles, the second outer baffles are fixedly connected with the bottom plate, the plurality of second outer baffles are connected end to enclose a peripheral wall of the second material box, and the second inner baffles are inserted and clamped on the second outer baffles and/or the adjacent second inner baffles to divide the second material box into a plurality of material storage compartments.

As a further improvement of the scheme, the trolley body is provided with two material storage layers, and the second material box is arranged on the lower material storage layer; the first material box is arranged on the upper material storage layer and/or the lower material storage layer.

As a further improvement of the above scheme, a plurality of first inserting grooves are arranged regularly on the bearing plate, and correspondingly, inserting protrusions matched with the first inserting grooves are arranged at the bottom of the first outer baffle.

As a further improvement of the above scheme, the bearing plate is provided with first insertion grooves which are regularly arranged, and correspondingly, the bottom plate is provided with insertion protrusions which are matched with the first insertion grooves.

As a further improvement of the above scheme, the first outer baffle and the second outer baffle are both provided with second insertion grooves for insertion of the corresponding first inner baffle or second inner baffle.

As a further improvement of the above scheme, the first inner partition plate and the second inner partition plate are both provided with third insertion grooves for insertion of the adjacent first inner partition plate or second inner partition plate.

As a further improvement of the scheme, one end of the trolley base is provided with a traction device, and the traction device can be arranged on the trolley base in a folding mode.

As a further improvement of the scheme, the trolley body further comprises a main body frame, and the main body frame is assembled or welded into a whole by a plurality of steel pipes.

As a further improvement of the scheme, the trolley base comprises a trolley base frame and brake trundles, wherein the brake trundles are arranged at the bottom of the trolley base frame.

As a further improvement of the scheme, the trolley base frame is welded into a whole by a plurality of rectangular steel pipes.

Due to the adoption of the technical scheme, the invention has the beneficial effects that:

1. the single-station matching feed carriage comprises a trolley body and a trolley base, wherein the trolley body is arranged on the trolley base, and at least one material storage layer is arranged on the trolley body; the material storage layer comprises a loading plate and a first material box, the first material box comprises a first outer baffle and a plurality of first inner baffles which are sequentially connected end to end and are surrounded into a box shape, the first outer baffle is connected with the loading plate in a pluggable mode, and the first inner baffles are plugged on the first outer baffle and/or the adjacent first inner baffles so that the first material box is divided into a plurality of material storage grids. According to the first material box, the first outer baffle is connected with the bearing plate in a pluggable mode, and the bearing plate forms a bottom plate of the first material box through the arrangement, so that the plugging position of the first outer baffle can be adjusted conveniently according to the volume of actually stored parts or the size of the first outer baffle can be adjusted conveniently, and therefore the first material box with different accommodating spaces can be obtained; secondly, the first inner baffle is inserted and clamped on the first outer baffle and/or the adjacent first inner baffle so as to divide the first material box into a plurality of material storage lattices, and the insertion type arrangement of the first inner baffle enables the first outer baffle to easily adjust the insertion position of the first outer baffle or adjust the size of the first inner baffle according to the volume of a stored part so as to obtain the material storage lattices with different accommodating spaces;

in some embodiments, the material storage layer further comprises a second material box, and the second material box is detachably arranged on the bearing plate. The second material box is detachably arranged on the bearing plate, so that the second material box can be directly carried to an installation post, the installation of 'delivery to point' is realized, the waste of work hours of turning, walking and taking parts is effectively reduced, and the lean production level is improved.

2. The invention provides a single-set matching feed carriage, wherein a second material box comprises a bottom plate, a plurality of second outer baffles and a plurality of second inner baffles, the second outer baffles are fixedly connected with the bottom plate, the plurality of second outer baffles are connected end to form a peripheral wall of the second material box in a surrounding mode, and the second inner baffles are inserted and clamped on the second outer baffles and/or the adjacent second inner baffles so as to divide the second material box into a plurality of material storage grids. The plug-in card formula design of the second inner baffle of second magazine also makes second magazine adjust its plug-in card position or adjust the size of second inner baffle size very easily according to the volume of depositing the part thereby obtain the material storage grid that has different accommodation space, has improved the flexibility of depositing of second magazine greatly to this single table matches the material of stack pallet and has deposited compatibility.

3. The single-set matching feed carriage provided by the invention is characterized in that the trolley body is provided with two material storage layers, and the second material box is arranged on the lower material storage layer; the first material box is arranged on the upper material storage layer and/or the lower material storage layer. The two material storage layers are arranged, so that the volume of the whole single matched feeding car is reduced; and the first material box and the second material box are matched for use, so that materials needing to be carried are placed in the second material box, materials which do not need to be carried are placed on the upper material storage layer, the materials are convenient to take and place, and the stooping times of assembly personnel are reduced on the whole.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts;

FIG. 1 is a schematic perspective view of a single nesting cart according to the present disclosure;

FIG. 2 is a schematic top view of a single nesting hopper car according to the present disclosure;

FIG. 3 is a schematic view of a single nesting feeder according to the present disclosure;

FIG. 4 is a right side view schematic diagram of a single nesting hopper car disclosed in the present invention;

FIG. 5 is a schematic perspective view of a second material box according to the present disclosure;

reference numerals:

1. a trolley body; 11. a main body frame; 2. a trolley base; 21. a trolley base frame; 22. braking the caster; 3. a material storage layer; 31. a carrier plate; 311. a first insertion groove; 32. a first material box; 321. a first outer baffle; 322. a first inner baffle; 323. a second insertion groove; 324. a third insertion groove; 33. a second material box; 331. a base plate; 332. a second outer baffle; 333. a second inner baffle; 34. a traction device.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It should be noted that all the directional indicators such as the first, second, upper, lower, left, right, front and rear … … in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture as shown in the drawings, and if the specific posture is changed, the directional indicator is changed accordingly.

In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.

The invention will be further described with reference to the following figures:

referring to fig. 1-5, the invention provides a single-station matching feed carriage, which comprises a carriage body 1 and a carriage base 2, wherein the carriage body 1 is arranged on the carriage base 2, and at least one material storage layer 3 is arranged on the carriage body 1; the material storage layer 3 comprises a bearing plate 31 and a first material box 32, the first material box 32 comprises a first outer baffle 321 and a plurality of first inner baffles 322 which are sequentially connected end to end and are enclosed into a box shape, the first outer baffle 321 is connected with the bearing plate 31 in a pluggable mode, and the first inner baffles 322 are inserted in the first outer baffle 321 and/or the adjacent first inner baffles 322 in a pluggable mode so that the first material box 32 is divided into a plurality of material storage grids. According to the first material box 32, the first outer baffle 321 is connected with the bearing plate 31 in a pluggable mode, and the bearing plate 31 forms the bottom plate 331 of the first material box 32 due to the arrangement, so that the insertion position of the first outer baffle 321 can be adjusted conveniently according to the volume of actually stored parts or the size of the first outer baffle 321 can be adjusted conveniently, and therefore the first material box 32 with different accommodating spaces can be obtained; secondly, first inner baffle 322 is inserted in the card on first outer baffle 321 and/or adjacent first inner baffle 322 so that first material box 32 separates into a plurality of material storage grid, the setting of the plug-in card formula of first inner baffle 322 makes first outer baffle 321 adjust its plug-in card position or adjust the size of first inner baffle 322 very easily according to the volume of depositing the part thereby obtain the material storage grid that has different accommodation space, in a word, the plug-in card formula of first outer baffle 321 and first inner baffle 322 is connected, very easy nimble constitution different material storage grid, thereby great promotion this list suit stack pallet's material storage compatibility.

As a preferred embodiment, the material storage layer 3 further includes a second material box 33, and the second material box 33 is detachably disposed on the bearing plate 31. The second material box 33 is detachably arranged on the bearing plate 31, so that the second material box 33 can be directly carried to an installation post, the installation of distribution to a point is realized, the waste of work hours of turning, walking and taking parts is effectively reduced, and the lean production level is improved.

As a preferred embodiment, the second material box 33 includes a bottom plate 331, a plurality of second outer baffles 332 and a plurality of second inner baffles 333, the second outer baffles 332 are fixedly connected to the bottom plate 331, the plurality of second outer baffles 332 are connected end to enclose a peripheral wall of the second material box 33, and the second inner baffles 333 are inserted in the second outer baffles 332 and/or the adjacent second inner baffles 333 to divide the second material box 33 into a plurality of material storage compartments. The plug-in card type design of the second inner partition plate 333 of the second material box 33 also enables the second material box 33 to easily adjust the plug-in card position thereof or adjust the size of the second inner partition plate 333 according to the volume of the stored parts, thereby obtaining material storage lattices with different accommodating spaces, greatly improving the storage flexibility of the second material box 33, and further improving the material storage compatibility of the single matching feed carriage.

As a preferred embodiment, two material storage layers 3 are arranged on the trolley body 1, and the second material box 33 is arranged on the lower material storage layer 3; the first material box 32 is arranged on the upper material storage layer 3 and/or the lower material storage layer 3. The two material storage layers 3 are arranged, so that the volume of the whole single matching feed carriage is reduced; and the first material box 32 and the second material box 33 are matched for use, the materials needing to be carried are placed in the second material box 33, the materials which do not need to be carried are placed on the upper material storage layer 3, the taking and the placing are convenient, and the stooping times of assembly personnel are reduced on the whole.

As a preferred embodiment, the bearing plate 31 is provided with a plurality of first insertion grooves 311 regularly arranged, correspondingly, the bottom of the first outer baffle 321 is provided with insertion protrusions matched with the first insertion grooves 311, and the first insertion grooves 311 are matched with the insertion protrusions at the bottom of the first outer baffle 321 to form a pluggable connection. Specifically, in this embodiment, the first inserting-connecting groove 311 is a groove hole penetrating through the thickness of the bearing plate 31, and the cross-sectional shape of the first inserting-connecting groove 311 is rectangular;

the plurality of first inserting-connecting grooves 311 are arranged according to a predetermined rule, and the first inserting-connecting grooves 311 cover the whole bearing plate 31; in this embodiment, a part of the first inserting grooves 311 are uniformly distributed along the transverse direction of the bearing plate 31, a part of the first inserting grooves 311 are uniformly distributed along the longitudinal direction of the bearing plate 31, and the transverse uniform distribution and the longitudinal uniform distribution are staggered, so that the first outer baffle 321 and/or the first inner baffle 322 can be flexibly combined to meet the storage requirements of parts with different specifications.

The first outer baffle 321 and the first inner baffle 322 are made of a material including, but not limited to, a metal sheet or an acrylic sheet.

As a preferred embodiment, the bearing plate 31 is provided with first inserting grooves 311 arranged regularly, and correspondingly, the bottom plate 331 is provided with inserting protrusions matched with the first inserting grooves 311. The first inserting groove 311 is matched with the inserting protrusion of the bottom plate 331 to form a detachable inserting plate connection, and the detachable inserting plate connection is realized by only lifting upwards to separate the support of the bearing plate 31 during transportation; and because the insertion protrusion on the bottom plate 331 only needs to be detachably connected with the first insertion groove 311, that is, only needs to be positioned, the bottom of the bottom plate 331 only needs to be provided with two insertion protrusions to realize positioning.

As a preferred embodiment, each of the first outer baffle 321 and the second outer baffle 332 is provided with a second insertion groove 323 for insertion of the corresponding first inner baffle 322 or second inner baffle 333, and the groove width of the second insertion groove 323 is the thickness of the corresponding first inner baffle 322 or second inner baffle 333, so that no additional insertion protrusion is required to be configured on the first inner baffle 322 or second inner baffle 333.

In a preferred embodiment, each of the first inner partition 322 and the second inner partition 333 is provided with a third insertion groove 324 for insertion of the adjacent first inner partition 322 or second inner partition 333; the groove width of the third insertion groove 324 is equal to the thickness of the corresponding first inner partition 322 or second inner partition 333, so that no additional insertion protrusion is required to be configured on the first inner partition 322 or second inner partition 333.

In a preferred embodiment, a traction device 34 is arranged at one end of the trolley base 2, and the traction device 34 can be arranged on the trolley base 2 in a folding mode. The traction device 34 is arranged to facilitate the single matching feeding car to move to the installation position under the driving of other power moving equipment.

As a preferred embodiment, the trolley body 1 further comprises a main body frame 11, and the main body frame 11 is assembled or welded into a whole by a plurality of steel pipes.

As a preferred embodiment, the trolley base 2 comprises a trolley base frame 21 and brake casters 22, and the brake casters 22 are arranged at the bottom of the trolley base frame 21.

In a preferred embodiment, the trolley base frame 21 is integrally welded by a plurality of rectangular steel pipes.

The invention provides a single-set matching feed carriage, which can effectively improve the compatibility of a distribution feed carriage by combining material storage lattices with different specifications in a pluggable and inserting manner, and meets the requirement of universality of various vehicle types; in addition, the single set of matching and feeding trolley is also provided with a second material box 33, the second material box 33 is detachably connected with the bearing plate 31, and the second material box 33 can be carried, so that matching and feeding to posts and distribution to points (installation points) are realized, the waste of work hours of turning and walking and taking parts is effectively reduced, and the lean production level is improved.

The foregoing is a detailed description of the invention, and specific examples are used herein to explain the principles and implementations of the invention, the above description being merely intended to facilitate an understanding of the principles and core concepts of the invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.