阅读说明：本技术 一种含水溶性单纱的生产方法 (Production method of water-soluble single yarn ) 是由 周建恒 陆卫国 于 2021-10-11 设计创作，主要内容包括：本申请公开了一种含水溶性单纱的生产方法,其中,羊毛与可溶性纤维的比例为4:1,可溶性纤维的比例不能太高,太高的话,纱线成纱后溶解水溶性纤维时,容易出现破洞,太低的话,纺纱支数高,断头多,蓬松的手感不能体现出来,羊毛细度至少需要选择17.5μm,纤维的细度离散在22％以内,豪特长度67mm以上,豪特离散在48％以下,短毛率(＜30mm)在15％。水溶性纤维选择2D,不能选择太细或太粗的,纤维的长度在65mm以上,纱线的支数为Nm1/100,17.5μm巴素兰羊毛要求过复精梳,可溶性纤维不用过复精梳,采用17.5μm巴素兰羊毛与可溶性纤维,增加了纱线的强力,降低了细纱断头率,另外正是强力的提高,纱线织造时不容易断头,布面破洞少,保证了织造的正常进行。(The application discloses a production method of water-soluble single yarn, wherein the ratio of wool to soluble fiber is 4:1, the ratio of the soluble fiber cannot be too high, if the ratio is too high, holes are easy to appear when the water-soluble fiber is dissolved after the yarn is formed, if the ratio is too low, the spinning number is high, broken ends are multiple, fluffy hand feeling cannot be reflected, the fineness of the wool needs to be at least 17.5 mu m, the fineness dispersion of the fiber is within 22 percent, the length of the wool is more than 67mm, the Haote dispersion is below 48 percent, and the short wool rate (less than 30mm) is 15 percent. The water-soluble fiber is selected from 2D, too thin or too thick, the length of the fiber is more than 65mm, the number of the yarn is Nm1/100, 17.5 mu m Bazhuian wool requires excessive combing, the soluble fiber does not need excessive combing, 17.5 mu m Bazhuian wool and the soluble fiber are adopted, the strength of the yarn is increased, the yarn breakage rate is reduced, in addition, the strength is improved, the yarn is not easy to break during weaving, the broken holes on the cloth cover are few, and the normal weaving is ensured.)

1. A method for producing water-soluble single yarns is characterized by comprising the following steps:

s1, feeding 24 wool balls into a wool mixing machine, wherein the weight of wool slivers is 20g/m, the drafting multiple is 4.0 x 5.6, the weight of the discharged wool slivers is 21.4g/m, the speed is 150m/min, adding water during wool mixing, and placing the mixed wool slivers in a workshop for balancing for more than 10 hours to ensure that wool fully absorbs moisture and wool oil and the moisture regain is uniform;

s2, mixing the stored wool and water-soluble fiber according to a ratio, feeding the mixture into a mixing machine, wherein 8 wool and 2 water-soluble fiber are required, the two wool tops are fed into the mixing machine at intervals, the drafting multiple of the mixing machine is 10 times, the sliver outlet weight is 21g/m, the speed is 150m/min, and the drafting gauge length is 45;

s3, adding no oil to the first needle, feeding 8 wool tops mixed by wool and water-soluble fibers together, wherein the drafting multiple is 8.2 times, the weight of the produced wool is 20.5g/m, the speed is 150m/min, and the drafting gauge is 42;

s4, feeding the two needles by 4 needles, wherein the drafting multiple is 7 times, the sliver discharging weight is 11.7g/m, the sliver discharging speed is 130m/min, and the drafting gauge is 40;

s5, feeding the three needles by 4 needles, wherein the drafting multiple is 8.2 times, the sliver discharging weight is 5.7g/m, the sliver discharging speed is 150m/min, and the drafting gauge length is 40 mm;

s6, feeding four needles by 4 needles, wherein the drafting multiple is 6.2 times, the sliver discharging weight is 3.6g/m, the sliver discharging speed is 150m/min, the front zone drafting gauge is 38, and the rear zone drafting gauge is 200;

s7, feeding 1 roving, wherein the roving drafting multiple is 12 times, the roving sliver discharging weight is 0.3g/m, the sliver discharging speed is 130m/min, the front zone drafting gauge is 35, the rear zone drafting gauge is 180, and after the roving is finished, the roving is placed in a storage room for at least more than 12 hours;

s8, adopting a common spinning process, testing the CV value and the strength of the spun yarn by using a spun yarn drafting multiple of 25 times, a spindle speed of 8000r/min, a twist of 1000T/m and a concave leather roller of 1.0, and ensuring that the yarn can meet the requirements of subsequent weaving;

s9, rewinding and waxing the steamed yarn, wherein the spooling speed is 600 m/min;

wherein the ratio of wool to soluble fiber is 4: 1.

2. The method of claim 1, further comprising:

in step S11, a paper tube is used for winding, and the bobbin has a size of 4 ° 20'.

3. The method of claim 1, further comprising:

and after winding, rewinding and waxing the yarn on the paper tube.

4. The method of claim 1, further comprising:

the yarn steaming temperature is higher than 70 ℃.

5. The method of claim 1, further comprising:

wherein, the fineness of the wool is at least 17.5 μm, the fineness dispersion of the fiber is within 22%, the Haote length is more than 67mm, the Haote dispersion is less than 48%, the short wool rate (< 30mm) is 15%, the water-soluble fiber is selected from 2D, the fiber cannot be selected to be too thin or too thick, and the fiber length is more than 65 mm.

6. The method of claim 1, further comprising:

in step S2, when the wool and the water-soluble fiber are mixed and fed into the strip mixing machine according to the proportion, no water is added.

7. The method of claim 1, further comprising:

17.5 μm bayonan wool requires overfitting.

8. The method of claim 1, further comprising:

wherein, in the step S1, the moisture regain is controlled to be 20-24%, and the oil content is controlled to be 0.8-1.2%.

9. The method of claim 1, further comprising:

wherein the density of the bobbin is 0.4g/m 3.

10. The method of claim 1, further comprising:

the yarn count is Nm 1/100.

Technical Field

The invention relates to a production method of water-soluble single yarn.

Background

On the pure wool high-grade circular knitting machine fabric, some guests require the fabric to be light and thin, good in velvet feeling, fluffy and good in skin friendliness. When the plied yarn is used for preparing the circular knitting machine fabric, the yarn count is required to be extremely thin, and usually the Nm is required to be more than 1/100, so that a series of problems exist in production weaving and the like.

1. The price problem is as follows: the thinner the fineness of the raw materials is, the higher the price is, some customers are difficult to accept, and the difficulty of subsequent popularization is increased;

2. the production and weaving problems are as follows: the diameter of the selected wool raw material is large, the problem of spinning high count yarn exists, the number of the cross sections of the conventional wool yarn for knitting is 37, the number of the cross sections of the conventional wool yarn is less than 37, the yarn strength is low, holes are large in the cloth surface, and the knitting is difficult or even impossible;

3. the style problem is as follows: the cloth cover is smooth, which is the characteristic of spun yarn, but the hand feeling bulkiness and the velvet feeling are not as good as those of rough spun yarn, and the requirements of customers cannot be met;

4. the general yarn, especially the single-strand yarn, needs to be shaped to be used for weaving the machine because of the back twist of the single yarn due to the stress, but the yarn contains water-soluble fiber, so that the yarn is not suitable for the direct yarn steaming of the spun yarn bobbin, and the yarn at the top end and the low end of the spun yarn are bonded together due to a large amount of water drops on a plastic tube during the yarn steaming, so that the condition that the yarn cannot be wound is caused.

Disclosure of Invention

The present invention is directed to solving one of the technical problems of the prior art.

The application provides a production method of water-soluble single yarn, which is characterized by comprising the following steps:

s1, feeding 24 wool balls into a wool mixing machine, wherein the weight of wool slivers is 20g/m, the drafting multiple is 4.0 x 5.6, the weight of the discharged wool slivers is 21.4g/m, the speed is 150m/min, adding water during wool mixing, and placing the mixed wool slivers in a workshop for balancing for more than 10 hours to ensure that wool fully absorbs moisture and wool oil and the moisture regain is uniform;

s2, mixing the stored wool and water-soluble fiber according to a ratio, feeding the mixture into a mixing machine, wherein 8 wool and 2 water-soluble fiber are required, the two wool tops are fed into the mixing machine at intervals, the drafting multiple of the mixing machine is 10 times, the sliver outlet weight is 21g/m, the speed is 150m/min, and the drafting gauge length is 45;

s3, adding no oil to the first needle, feeding 8 wool tops mixed by wool and water-soluble fibers together, wherein the drafting multiple is 8.2 times, the weight of the produced wool is 20.5g/m, the speed is 150m/min, and the drafting gauge is 42;

s4, feeding the two needles by 4 needles, wherein the drafting multiple is 7 times, the sliver discharging weight is 11.7g/m, the sliver discharging speed is 130m/min, and the drafting gauge is 40;

s5, feeding the three needles by 4 needles, wherein the drafting multiple is 8.2 times, the sliver discharging weight is 5.7g/m, the sliver discharging speed is 150m/min, and the drafting gauge length is 40 mm;

s6, feeding four needles by 4 needles, wherein the drafting multiple is 6.2 times, the sliver discharging weight is 3.6g/m, the sliver discharging speed is 150m/min, the front zone drafting gauge is 38, and the rear zone drafting gauge is 200;

s7, feeding 1 roving, wherein the roving drafting multiple is 12 times, the roving sliver discharging weight is 0.3g/m, the sliver discharging speed is 130m/min, the front zone drafting gauge is 35, the rear zone drafting gauge is 180, and after the roving is finished, the roving is placed in a storage room for at least more than 12 hours;

s8, adopting a common spinning process, testing the CV value and the strength of the spun yarn by using a spun yarn drafting multiple of 25 times, a spindle speed of 8000r/min, a twist of 1000T/m and a concave leather roller of 1.0, and ensuring that the yarn can meet the requirements of subsequent weaving;

s9, rewinding and waxing the steamed yarn, wherein the spooling speed is 600 m/min;

wherein the ratio of wool to soluble fiber is 4: 1.

According to the production method of the water-soluble single yarn, the ratio of wool to the soluble fiber is 4:1, the ratio of the soluble fiber cannot be too high, if the ratio is too high, holes are easy to be broken when the water-soluble fiber is dissolved after the yarn is formed, if the ratio is too low, the spinning number is high, broken ends are multiple, and fluffy hand feeling cannot be reflected. In addition, the bobbin yarn can not be made too large, and only 0.5kg of bobbin yarn can be used, so that the yarn can be steamed thoroughly and is well shaped. And after yarn steaming, rewinding and waxing the cone yarn again to complete all the procedures, wherein the obtained yarn has high strength, is not easy to cause holes on the cloth surface during weaving, has good hand feeling bulkiness and velvet feeling, and can meet the requirements of customers.

Further comprising:

in step S11, a paper tube is used for winding, and the bobbin has a size of 4 ° 20'.

Further comprising:

and after winding, rewinding and waxing the yarn on the paper tube.

Further comprising:

the yarn steaming temperature is higher than 70 ℃.

Further comprising:

wherein, the fineness of the wool is at least 17.5 μm, the fineness dispersion of the fiber is within 22%, the Haote length is more than 67mm, the Haote dispersion is less than 48%, the short wool rate (< 30mm) is 15%, the water-soluble fiber is selected from 2D, the fiber cannot be selected to be too thin or too thick, and the fiber length is more than 65 mm.

Further comprising:

in step S2, when the wool and the water-soluble fiber are mixed and fed into the strip mixing machine according to the proportion, no water is added.

Further comprising:

17.5 μm bayonan wool requires overfitting.

Further comprising:

wherein, in the step S1, the moisture regain is controlled to be 20-24%, and the oil content is controlled to be 0.8-1.2%.

Further comprising:

wherein the density of the bobbin is 0.4g/m 3.

Further comprising:

the yarn count is Nm 1/100.

The advantageous effects of the present invention will be explained in detail in the embodiments, thereby making the advantageous effects more apparent.

Detailed Description

The technical solutions in the embodiments of the present application will be clearly described below, and it should be apparent that the described embodiments are some, but not all, embodiments of the present application. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present disclosure.

The terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application may be practiced in sequences other than those described herein and that the objects identified as "first", "second", etc. are generally a class and do not limit the number of objects, e.g., a first object may be one or more. In addition, "and/or" in the specification and claims means at least one of connected objects, a character "/" generally means that a preceding and succeeding related objects are in an "or" relationship.

The server provided in the embodiments of the present application is described in detail below with reference to specific embodiments and application scenarios thereof.

Example 1:

the embodiment of the application provides a production method of water-soluble single yarn, which is characterized by comprising the following steps:

s1, feeding 24 wool balls into a wool mixing machine, wherein the weight of wool slivers is 20g/m, the drafting multiple is 4.0 x 5.6, the weight of the discharged wool slivers is 21.4g/m, the speed is 150m/min, adding water during wool mixing, and placing the mixed wool slivers in a workshop for balancing for more than 10 hours to ensure that wool fully absorbs moisture and wool oil and the moisture regain is uniform;

s2, mixing the stored wool with water-soluble fiber according to the proportion, feeding the mixture into a strip mixing machine to require 8 wool

2 roots and water-soluble fibers are fed into a strip mixing machine at intervals, the drafting multiple of the strip mixing machine is 10 times, the strip outlet weight is 21g/m, the speed is 150m/min, and the drafting gauge is 45;

s3, adding no oil to the first needle, feeding 8 wool tops mixed by wool and water-soluble fibers together, wherein the drafting multiple is 8.2 times, the weight of the produced wool is 20.5g/m, the speed is 150m/min, and the drafting gauge is 42;

s4, feeding the two needles by 4 needles, wherein the drafting multiple is 7 times, the sliver discharging weight is 11.7g/m, the sliver discharging speed is 130m/min, and the drafting gauge is 40;

s5, feeding the three needles by 4 needles, wherein the drafting multiple is 8.2 times, the sliver discharging weight is 5.7g/m, the sliver discharging speed is 150m/min, and the drafting gauge length is 40 mm;

s6, feeding four needles by 4 needles, wherein the drafting multiple is 6.2 times, the sliver discharging weight is 3.6g/m, the sliver discharging speed is 150m/min, the front zone drafting gauge is 38, and the rear zone drafting gauge is 200;

s7, feeding 1 roving, wherein the roving drafting multiple is 12 times, the roving sliver discharging weight is 0.3g/m, the sliver discharging speed is 130m/min, the front zone drafting gauge is 35, the rear zone drafting gauge is 180, and after the roving is finished, the roving is placed in a storage room for at least more than 12 hours;

s8, adopting a common spinning process, testing the CV value and the strength of the spun yarn by using a spun yarn drafting multiple of 25 times, a spindle speed of 8000r/min, a twist of 1000T/m and a concave leather roller of 1.0, and ensuring that the yarn can meet the requirements of subsequent weaving;

s9, rewinding and waxing the steamed yarn, wherein the spooling speed is 600 m/min;

wherein the ratio of wool to soluble fiber is 4: 1.

According to the production method of the water-soluble single yarn, the ratio of wool to the soluble fiber is 4:1, the ratio of the soluble fiber cannot be too high, if the ratio is too high, holes are easy to be broken when the water-soluble fiber is dissolved after the yarn is formed, if the ratio is too low, the spinning number is high, broken ends are multiple, and fluffy hand feeling cannot be reflected. In addition, the bobbin yarn can not be made too large, and only 0.5kg of bobbin yarn can be used, so that the yarn can be steamed thoroughly and is well shaped. And after yarn steaming, rewinding and waxing the cone yarn again to complete all the procedures, wherein the obtained yarn has high strength, is not easy to cause holes on the cloth surface during weaving, has good hand feeling bulkiness and velvet feeling, and can meet the requirements of customers.

Example 2:

in this embodiment, in addition to the structural features of the foregoing embodiment, the method further includes:

in step S11, a paper tube is used for winding, and the bobbin has a size of 4 ° 20'.

In the embodiment, due to the adoption of the structure, when the yarn is steamed, the paper tube can be used for fully shaping the yarn, and has certain water absorption when the yarn is steamed, so that the condition that the yarn is twisted together due to the fact that the yarn touches water drops is completely avoided.

Example 3:

in this embodiment, in addition to the structural features of the foregoing embodiment, the method further includes:

and after winding, rewinding and waxing the yarn on the paper tube.

In the embodiment, due to the adoption of the structure, after winding is completed, the yarns on the paper tube are rewound and waxed again, so that the yarns have a good shaping effect, the yarns are prevented from being adhered during winding, consumption is reduced, and normal production is guaranteed.

Example 4:

in this embodiment, in addition to the structural features of the foregoing embodiment, the method further includes:

the yarn steaming temperature is higher than 70 ℃.

In the embodiment, due to the adoption of the structure, in order to ensure the yarn effect, the setting effect of the yarn can be ensured only when the temperature is at least over 70 ℃, but water drops are more easily generated when the temperature is higher; but the setting effect is poor or even the setting effect can not be achieved when the temperature is lower than 70 ℃.

Example 5:

in this embodiment, in addition to the structural features of the foregoing embodiment, the method further includes:

wherein, the fineness of the wool is at least 17.5 μm, the fineness dispersion of the fiber is within 22%, the Haote length is more than 67mm, the Haote dispersion is less than 48%, the short wool rate (< 30mm) is 15%, the water-soluble fiber is selected from 2D, the fiber cannot be selected to be too thin or too thick, and the fiber length is more than 65 mm.

In the embodiment, due to the adoption of the structure and the adoption of 17.5 mu m Bayonan wool and soluble fiber, the strength of the yarn is increased, the yarn breakage rate is reduced, in addition, the strength is improved, the yarn is not easy to break during weaving, the broken holes on the cloth surface are few, and the normal weaving process is ensured to meet the requirements of customers.

Example 6:

in this embodiment, in addition to the structural features of the foregoing embodiment, the method further includes:

in step S2, when the wool and the water-soluble fiber are mixed and fed into the strip mixing machine according to the proportion, no water is added.

In this embodiment, because adopted foretell structure, can absolutely not add oil water during the mixing, otherwise can cause the water-soluble fibre to dissolve, cause follow-up unable production.

Example 7:

in this embodiment, in addition to the structural features of the foregoing embodiment, the method further includes:

17.5 μm bayonan wool requires overfitting.

In the embodiment, due to the adoption of the structure, the re-combed 17.5-micron bawland wool can not scatter around to pollute the environment when entering a mixing machine, and although a plurality of wool grains exist in the soluble fiber strips, the wool grains can be dissolved after the washing of the grey cloth, so that the soluble fiber is not subjected to the re-combing.

Example 8:

in this embodiment, in addition to the structural features of the foregoing embodiment, the method further includes:

wherein, in the step S1, the moisture regain is controlled to be 20-24%, and the oil content is controlled to be 0.8-1.2%.

In the embodiment, due to the adoption of the structure, the oil and water cannot be controlled too high, the control is too high, the dispersion is not good, and some problems are caused when the water-soluble fiber is spliced in the subsequent process; if the control is too low, the water-soluble fiber will have problems such as fuzzing and the like, and will be difficult to produce.

Example 9:

in this embodiment, in addition to the structural features of the foregoing embodiment, the method further includes:

wherein the density of the bobbin is 0.4g/m 3.

In the embodiment, due to the adoption of the structure, the density is too high, the bobbin is high in hardness and firm, steam is not easy to enter the bobbin, so that the yarn in the bobbin is insufficiently shaped, and the phenomenon that the back twist is high, the braided yarn is more, and the defects of woven gray fabric are more can be effectively avoided by keeping the density of the bobbin at 0.4g/m 3.

Example 10:

in this embodiment, in addition to the structural features of the foregoing embodiment, the method further includes:

the yarn count is Nm 1/100.

In this embodiment, due to the above structure, if the number of spun yarns is too high, the yarn ends are broken too many, and the fluffy hand feeling cannot be reflected.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element. Further, it should be noted that the scope of the methods and apparatus of the embodiments of the present application is not limited to performing the functions in the order illustrated or discussed, but may include performing the functions in a substantially simultaneous manner or in a reverse order based on the functions involved, e.g., the methods described may be performed in an order different than that described, and various steps may be added, omitted, or combined. In addition, features described with reference to certain examples may be combined in other examples.

While the present application has been described with reference to exemplary embodiments thereof, it is to be understood that the present application is not limited to the disclosed embodiments, which are presented by way of illustration rather than of limitation, and that various modifications may be made by those skilled in the art without departing from the spirit and scope of the present application as defined by the appended claims.