阅读说明：本技术 合金长丝与普通纱线混纺设备及工艺 (Alloy filament and common yarn blending equipment and process ) 是由 闵庆富 于 2021-10-25 设计创作，主要内容包括：本发明公开了合金长丝与普通纱线混纺设备及工艺,属于纺织技术领域,包括机头、机体、机尾和设置在机头一侧的电脑控制箱,所述机体的内部从上之下依次设置有上罗拉、第一包覆锭子、第二包覆锭子、加热定型箱、下罗拉和收卷装置。本方案通过对设备进行了技术改造,用合金长丝作芯,然后用各种普通纱线进行一包和二包,然后定型,最后卷绕络筒成纱,实现了纱线在一台设备上完成包覆、加捻、络筒等流程,一体成纱,这项工艺属于国内首创,等同于纺纱界的芯片,这样既省工又省时、省力,大大地提高了经济效益。(The invention discloses alloy filament and common yarn blending equipment and a process, which belong to the technical field of spinning and comprise a machine head, a machine body, a machine tail and a computer control box arranged on one side of the machine head, wherein an upper roller, a first coating spindle, a second coating spindle, a heating and shaping box, a lower roller and a winding device are sequentially arranged in the machine body from top to bottom. The technical scheme is that the equipment is technically improved, the alloy filament is used as the core, then various common yarns are used for one package and two packages, then the yarn is shaped and finally wound and wound to form the yarn, so that the yarn can be integrally formed by finishing the processes of cladding, twisting, winding and the like on one equipment.)

1. Alloy filament and ordinary yarn blending equipment and technology, including aircraft nose (1), organism (2), tail (3) and computer control case (4) of setting in aircraft nose (1) one side, its characterized in that: an upper roller (5), a first coating spindle (6), a second coating spindle (7), a heating and shaping box (8), a lower roller (9) and a winding device (10) are sequentially arranged in the machine body (2) from top to bottom,

the top of the machine head (1) is provided with a waste gas treatment exhaust fan (11), a waste gas exhaust pipeline (12) is communicated between the heating shaping box (8) and the waste gas treatment exhaust fan (11),

an alloy filament breakage alarm (13) corresponding to the alloy filament and a covering yarn breakage alarm (14) corresponding to the covering yarn are arranged in the machine body (2).

2. An alloy filament and common yarn blending device and a process according to claim 1, characterized in that: the method comprises the following steps:

firstly, preparing materials: preparing raw materials of common yarns;

secondly, pre-spinning: preparing the raw materials of the common yarns into well-formed cooked strips through a pre-spinning stage, and regularly coiling the well-formed cooked strips in a spinning machine;

thirdly, post-spinning: forming the cooked strips into spun yarns with certain twist and strength through a post-spinning stage, winding the spun yarns on a bobbin, and using the spun yarns as coating yarns for later use;

selecting alloy filaments, and uniformly winding the alloy filaments on a bobbin for later use;

placing two barrels of coated wires on a first coating spindle (6) and a second coating spindle (7), feeding the alloy wires and the coated wires into an upper roller (5), drawing the alloy wires and the coated wires by a lower roller (9), and simultaneously coating and twisting the alloy wires by using the alloy wires as core wires by using the coated wires, wherein an alloy wire breakage alarm (13) and a coated yarn breakage alarm (14) are used for monitoring the breakage conditions of the alloy wires and the coated yarns in real time and alarming when the alloy wires and the coated yarns are broken so as to remind workers of timely handling;

sixthly, after the coating is finished, the heating and shaping box (8) on the blending equipment is used for heating and shaping, and finally the winding is carried out through a winding device (10).

3. A process of blending an alloy filament with a plain yarn according to claim 4, wherein: the pre-spinning stage comprises the following steps:

compression: extruding the raw materials through an extruder to facilitate mixing;

impurity removal: removing most impurities, defects and fibrils which are not suitable for spinning in the raw materials;

thirdly, coiling the yarns;

combing;

drawing.

4. A process of blending an alloy filament with a plain yarn according to claim 5, wherein: the drawing comprises the following steps:

a. 6-8 cotton slivers are combined to improve the uneven length of the cotton slivers;

b. lengthening and thinning the cotton sliver to a specified weight, and further improving the straightening and parallel degree of the fiber;

c. mixing cotton slivers on a drawing frame;

d. and (4) making the coil into well-formed cooked strips, and regularly coiling the cooked strips in a spinning machine.

5. A process of blending an alloy filament with a plain yarn according to claim 4, wherein: the post-spinning stage comprises the following steps:

roving: drafting and twisting drawn and synthesized drawn sliver to make sliver have certain strength, so as to facilitate roving winding and unwinding of sliver on spinning frame;

spinning: and drafting and thinning the roving to the required fineness, twisting to form a spun yarn with certain twist and strength, and winding the spun yarn on a bobbin.

Technical Field

The invention relates to the technical field of spinning, in particular to alloy filament and common yarn blending equipment and a process.

Background

At present, no examples of applying the metal filament to spinning at home and abroad exist, and the metal nano coating for spinning has the functions of antibiosis, static elimination and the like. The nano coating has various defects, such as: the clothing is difficult to clean after being mistakenly put into a human body, threatens the health of the human body, is easy to cause pollution to the environment and the like, and is difficult to be used for manufacturing daily worn clothing.

At present, the process flow of the composite blended core-spun covering of yarns at home and abroad is complex, time and labor are wasted, all machines are simplified, for example, two yarns are combined together in a yarn compounding mode, the yarns are doubled by a doubling machine, then the yarns are taken on a twisting machine to be twisted, and then the yarns are wound into yarns by a winding machine. The adopted machine has various technological processes and complex procedures, and causes great waste in time and benefit.

The metal wire is not applied to weaving in China, the metal nano coating for weaving has too strong mobility due to the fact that particles of the metal nano coating are too fine, the metal nano coating is easy to absorb into a human body, even can penetrate through a blood brain barrier after entering the human body, and can be gathered in organs due to the fact that the metal nano coating is difficult to degrade, the defects are overcome due to the fact that the physical properties of the nano material are difficult to avoid, and secondly, the cost of the nano material is too high, and the nano material is difficult to process.

Disclosure of Invention

Aiming at the problems in the prior art, the invention aims to provide alloy filament and common yarn blending equipment and a process so as to solve the problems.

In order to achieve the purpose, the invention adopts the following technical scheme.

The alloy filament and common yarn blending equipment comprises a machine head, a machine body, a machine tail and a computer control box arranged on one side of the machine head, wherein an upper roller, a first coating spindle, a second coating spindle, a heating and shaping box, a lower roller and a winding device are sequentially arranged in the machine body from top to bottom.

As a further description of the above technical solution: the top of aircraft nose is provided with the exhaust-gas treatment exhaust fan, it has exhaust-gas exhaust pipe to heat to connect between design case and the exhaust-gas treatment exhaust fan.

As a further description of the above technical solution: and an alloy filament breakage alarm corresponding to the alloy filament and a covering yarn breakage alarm corresponding to the covering yarn are arranged in the machine body.

The invention provides another technical problem to be solved, which is to provide a blending process of alloy filament and common yarn, comprising the following steps:

firstly, preparing materials: preparing raw materials of common yarns;

secondly, pre-spinning: preparing the raw materials of the common yarns into well-formed cooked strips through a pre-spinning stage, and regularly coiling the well-formed cooked strips in a spinning machine;

thirdly, post-spinning: forming the cooked strips into spun yarns with certain twist and strength through a post-spinning stage, winding the spun yarns on a bobbin, and using the spun yarns as coating yarns for later use;

selecting alloy filaments, and uniformly winding the alloy filaments on a bobbin for later use;

placing two barrels of coating wires on a first coating spindle and a second coating spindle, feeding an alloy filament and the coating wires into an upper roller, drawing the alloy filament and the coating wires by a lower roller, and coating and twisting the alloy filament by using the coating wires by using the alloy filament as a core wire, wherein the alloy filament breakage alarm and the coating yarn breakage alarm monitor the breakage condition of the alloy filament and the coating yarns in real time and alarm when the alloy filament and the coating yarns are broken so as to remind a worker to process in time;

sixthly, after the coating is finished, heating and shaping are carried out through the heating and shaping box on the blending equipment, and finally, rolling is carried out through the rolling device.

As a further description of the above technical solution: the pre-spinning stage comprises the following steps:

compression: extruding the raw materials through an extruder to facilitate mixing;

impurity removal: removing most impurities, defects and fibrils which are not suitable for spinning in the raw materials;

thirdly, coiling the yarns;

combing;

drawing.

As a further description of the above technical solution: the drawing comprises the following steps:

a. 6-8 cotton slivers are combined to improve the uneven length of the cotton slivers;

b. lengthening and thinning the cotton sliver to a specified weight, and further improving the straightening and parallel degree of the fiber;

c. mixing cotton slivers on a drawing frame;

d. and (4) making the coil into well-formed cooked strips, and regularly coiling the cooked strips in a spinning machine.

As a further description of the above technical solution: the post-spinning stage comprises the following steps:

roving: drafting and twisting drawn and synthesized drawn sliver to make sliver have certain strength, so as to facilitate roving winding and unwinding of sliver on spinning frame;

spinning: and drafting and thinning the roving to the required fineness, twisting to form a spun yarn with certain twist and strength, and winding the spun yarn on a bobbin.

Compared with the prior art, the invention has the advantages that:

(1) the technical scheme is that the equipment is technically improved, the alloy filament is used as the core, then various common yarns are used for one package and two packages, then the yarn is shaped and finally wound and wound to form the yarn, so that the yarn can be integrally formed by finishing the processes of cladding, twisting, winding and the like on one equipment.

(2) The scheme adopts the alloy filament and various common yarns to realize the functions of antibiosis and static elimination, and can achieve the effect equivalent to that of a nano coating, clothes made of the alloy filament blended yarns can permanently eliminate static, have the functions of permanent antibiosis, deodorization and the like, and have the advantages of water washing resistance, no heavy metal falling, random coloring and the like.

(3) The yarn spun by the scheme can effectively resist new coronavirus, H3N2 virus, poliovirus, H1N1 virus, enterovirus 71, escherichia coli, staphylococcus aureus, klebsiella pneumoniae and candida albicans.

Drawings

FIG. 1 is a schematic structural view of a blending apparatus of the present invention;

fig. 2 is a partial perspective view of fig. 1 of the present invention.

The reference numbers in the figures illustrate:

1. a machine head; 2. a body; 3. a tail; 4. a computer control box; 5. a top roller; 6. a first clad spindle; 7. a second coating spindle; 8. heating and shaping box; 9. a lower roller; 10. a winding device; 11. an exhaust gas treatment exhaust fan; 12. an exhaust gas exhaust duct; 13. an alloy wire breakage alarm; 14. wrap yarn breakage alarm.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention;

referring to fig. 1-2, the blending device of alloy filament and common yarn comprises a machine head 1, a machine body 2, a machine tail 3 and a computer control box 4 arranged on one side of the machine head 1, and is characterized in that: the machine body 2 is internally provided with an upper roller 5, a first coating spindle 6, a second coating spindle 7, a heating shaping box 8, a lower roller 9 and a winding device 10 from top to bottom in sequence.

Wherein, the top of aircraft nose 1 is provided with exhaust-gas treatment exhaust fan 11, and it has exhaust-gas exhaust duct 12 to heat between shaping case 8 and the exhaust-gas treatment exhaust fan 11 intercommunication.

In addition, an alloy filament breakage alarm 13 and a covered yarn breakage alarm 14 are arranged in the machine body 2 and used for alarming alloy filament or covered yarn breakage.

The scheme also provides a blending process of the alloy filament and the common yarn, which comprises the following steps:

firstly, preparing materials: preparing raw materials of common yarns, wherein the types of the common yarns are not limited and can be adjusted according to requirements;

secondly, pre-spinning: preparing the raw materials of the common yarns into well-formed cooked strips through a pre-spinning stage, and regularly coiling the well-formed cooked strips in a spinning machine;

thirdly, post-spinning: forming the cooked strips into spun yarns with certain twist and strength through a post-spinning stage, winding the spun yarns on a bobbin, and using the spun yarns as coating yarns for later use;

selecting alloy filaments, and uniformly winding the alloy filaments on a bobbin for later use;

fifthly, placing two barrels of coating wires on a first coating spindle 6 and a second coating spindle 7, feeding the alloy wires and the coating wires into an upper roller 5, drawing the alloy wires and the coating wires by a lower roller 9, and simultaneously coating and twisting the alloy wires by using the alloy wires as core wires by using the coating wires, wherein an alloy wire breakage alarm 13 and a coating yarn breakage alarm 14 monitor the breakage conditions of the alloy wires and the coating yarns in real time and alarm when the alloy wires and the coating yarns are broken, so that a worker is reminded of timely handling the alloy wires and the coating wires;

sixthly, after the coating is finished, heating and shaping are carried out through a heating and shaping box 8 on the blending equipment, and finally, winding is carried out through a winding device 10.

Specifically, the pre-spinning stage comprises the following steps:

compression: extruding the raw materials through an extruder to facilitate mixing;

impurity removal: removing most impurities, defects and fibrils which are not suitable for spinning in the raw materials;

thirdly, coiling the yarns;

combing;

drawing.

Further, drawing comprises the following steps:

a. 6-8 cotton slivers are combined to improve the uneven length of the cotton slivers;

b. lengthening and thinning the cotton sliver to a specified weight, and further improving the straightening and parallel degree of the fiber;

c. mixing cotton slivers on a drawing frame;

d. and (4) making the coil into well-formed cooked strips, and regularly coiling the cooked strips in a spinning machine.

Specifically, the post-spinning stage comprises the following steps:

roving: drafting and twisting drawn and synthesized drawn sliver to make sliver have certain strength, so as to facilitate roving winding and unwinding of sliver on spinning frame;

spinning: and drafting and thinning the roving to the required fineness, twisting to form a spun yarn with certain twist and strength, and winding the spun yarn on a bobbin.

The effect of this scheme lies in:

the integrated density of the whole is high, labor is saved, the manufacturing process adopts physical drafting, pollution discharge is avoided, smoke is avoided, the environment is completely protected, the development trend of national energy conservation and emission reduction is responded, and the spun yarn can effectively resist new coronavirus, H3N2 virus, poliovirus, H1N1 virus, enterovirus 71, escherichia coli, staphylococcus aureus, klebsiella pneumoniae and candida albicans.

The above are merely preferred embodiments of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.