阅读说明：本技术 一种用于航空发动机中介机匣深孔加工刀具及其加工方法 (Tool for machining deep hole of intermediate case of aircraft engine and machining method of tool ) 是由 李晓伟 周小文 陈鹏飞 陶俊杰 张世贵 于 2021-08-20 设计创作，主要内容包括：本发明公开了一种用于航空发动机中介机匣深孔加工刀具,包括配套使用的粗镗刀具和精镗刀具,通过粗镗刀具去除深孔内大余量,通过精镗刀具修缮深孔尺寸精度及表面光度；粗镗刀具包括刀柄以及设置在刀柄端部且与机床夹持配合的夹持头,刀柄远离夹持头的端部开设有四组切削槽,四组切削槽沿刀柄轴线方向开设呈交错设置,相邻切削槽内分别设置有单切削刀头和双切削刀头组；其结构可靠,操作便捷,通过粗镗刀和精镗刀具结构设计,工步集中,极大的降低了人为操作的错误率,可靠性提高效率缩短周期,大幅度的提高了加工效率,且减少切削力降低振动,提高达到光洁度,保证成品质量。(The invention discloses a deep hole machining tool for an intermediate casing of an aircraft engine, which comprises a rough boring tool and a fine boring tool which are matched for use, wherein a large allowance in a deep hole is removed through the rough boring tool, and the dimensional precision and the surface luminosity of the deep hole are repaired through the fine boring tool; the rough boring cutter comprises a cutter handle and a clamping head which is arranged at the end part of the cutter handle and is in clamping fit with a machine tool, four groups of cutting grooves are formed in the end part of the cutter handle, which is far away from the clamping head, the four groups of cutting grooves are arranged in a staggered manner along the axis direction of the cutter handle, and a single cutting tool bit and a double cutting tool bit group are respectively arranged in adjacent cutting grooves; the novel boring cutter has the advantages that the structure is reliable, the operation is convenient and fast, the process steps are concentrated through the structural design of the rough boring cutter and the fine boring cutter, the error rate of manual operation is greatly reduced, the reliability is improved, the efficiency is improved, the period is shortened, the machining efficiency is greatly improved, the cutting force is reduced, the vibration is reduced, the smoothness is improved, and the quality of finished products is ensured.)

1. A cutter for machining a deep hole of an intermediate case of an aeroengine is characterized by comprising a rough boring cutter (1) and a fine boring cutter (2) which are matched for use, wherein the rough boring cutter (1) is used for removing large allowance in the deep hole, and the fine boring cutter (2) is used for repairing the dimensional precision and the surface luminosity of the deep hole;

heavy boring cutter (1) is in including handle of a knife (10) and setting handle of a knife (10) tip and with lathe centre gripping complex clamping head (11), handle of a knife (10) are kept away from four sets of cutting flutes (12), four sets of cutting flutes (12) are seted up along handle of a knife (10) axis direction and are crisscross setting, and are adjacent be provided with single cutting tool bit (13) and two cutting tool bit group (14) in cutting flute (12) respectively.

2. The deep-hole machining tool for an aircraft engine intermediate case according to claim 1, characterized in that said double cutting head set (14) comprises a first cutting head (140) and a second cutting head (141), said first cutting head (140) and said single cutting head (13) being located at the ends of said cutting slot (12);

the second cutting tool bit (141) is located at the step part (120) of the cutting groove (12), and the setting angle of the second cutting tool bit (141) is matched with the inclination angle of the step part (120).

3. The tool for deep hole machining of an aircraft engine intermediate case according to claim 1, wherein the cutting groove (12) is eccentrically disposed, and the eccentricity between the cutting groove (12) and the center line of the shank (10) is 1.22 mm.

4. The aircraft engine intermediate case deep hole machining tool according to claim 3, wherein the cutting faces of the first cutting bit (140) and the single cutting bit (13) respectively extend to the outer sides of the end faces of the cutting groove (12), the cutting faces have an extension of 0.14mm, and an arc radius formed between the extension of the cutting faces and the end faces of the cutting groove (12) is 2.4 °.

5. The aircraft engine intermediate case deep-hole machining tool according to claim 4, wherein the single cutting head (13), the first cutting head (140) and the second cutting head (141) are all chamfered around, and wherein the chamfer at one end extends to the cutting groove (12).

6. The tool for deep-hole machining of an aircraft engine intermediate case according to claim 2, characterized in that the angle of the step (120) to the centerline of the shank (10) is 30 °.

7. The aircraft engine intermediate casing deep hole machining tool as claimed in claim 5, wherein a coolant flow through hole (15) is formed in a side wall of the cutting groove (12) at a position close to the cutting head, a mounting hole (16) for mounting the cutting head is formed in the cutting groove (12), a gap is formed between the cutting head and the mounting hole (16), and the mounting hole (16) is communicated with the coolant flow through hole (15).

8. The aircraft engine intermediary case deep-hole machining tool according to claim 1, wherein the fine boring tool (2) comprises a fine boring tool shank (20), a fine boring tool holder (21) disposed at an end of the fine boring tool shank (20), a fine boring cutting groove (22) opened at an end of the fine boring tool shank (20) far from the fine boring tool holder (21), and a fine boring tool bit (23) disposed in the fine boring cutting groove (22);

the fine boring tool bit (23) comprises a tool rest (230), a fine boring blade (231) arranged on the tool rest (230) and a finishing edge (232) arranged on the fine boring blade (231).

9. The tool for machining deep holes in an intermediate case of an aircraft engine as claimed in claim 8, wherein the side wall of the finish-boring cutting groove (22) is provided with a coolant flow hole (15) at a position close to the finish-boring tool bit (23).

10. A method for deep hole machining of an intermediate case of an aircraft engine, which is based on the deep hole machining tool according to any one of claims 1 to 9, and comprises the following steps:

s1: installing a workpiece to be machined on a machining machine tool, and respectively installing a rough boring cutter (1) and a fine boring cutter (2) on the machining machine tool;

s2: firstly, deep hole machining is carried out on a workpiece through a rough boring cutter (1), and large allowance and chamfers are removed;

s3: after the deep hole is processed by the rough boring cutter (1), the dimensional precision and the surface luminosity of the deep hole are processed by the fine boring cutter (2);

s4: and detecting the deep hole of the machined workpiece.

Technical Field

The invention relates to the technical field of aero-engines, in particular to a cutter for machining a deep hole of an intermediate casing of an aero-engine and a machining method thereof.

Background

The existing intermediate casing has complex structure, poor rigidity of a plurality of processing areas and high processing precision requirement. The existing deep hole processing disqualification is mainly caused by the reasons of multi-characteristic hole out-of-tolerance, precision hole out-of-tolerance, poor rigidity deformation and the like. At present, no systematic machining process exists for machining part holes, a universal cutter is used for machining the part holes, multiple machining cutters are used for machining multiple characteristic holes, the efficiency is low, and the position tolerance is easily out of tolerance caused by multiple machining. The support plate needs to be welded on the part, and in order to ensure the qualification of the inner hole of the support plate, the support plate hole cannot be machined in place before the welding process, so that the problem of deep hole machining is solved.

Specifically, as shown in fig. 1, this location is a deep hole machining area, and since the parts need to be welded and pickled, the dimensions cannot be machined in place before welding in order to ensure the dimensions, which causes a technical problem of deep hole machining. Firstly, the hole is an assembly precision hole, and the diameter with very strict dimensional toleranceThe position degree phi is 0.0508mm, the position degree phi is 0.0508, the roughness is 1.6, and the processing is easy to be out of tolerance. Secondly, the part belongs to a deep hole machining part (the machining depth is 315.722mm) as seen from the figure, and the unsupported thin-wall part is weak in rigidity and easy to deform to cause the part to be out of tolerance during machining. The hole has various characteristics, the bottom of the hole is provided with a fillet with the diameter of R2.286 +/-0.508 mm, the hole opening is provided with a chamfer with the depth of 3.81 +/-0.508 mm and the angle of 30 +/-2, the process steps are dispersed, and the processing period is long.

Disclosure of Invention

In order to solve the technical problem, the invention provides a deep hole machining tool for an intermediate casing of an aeroengine and a machining method thereof.

The technical scheme for solving the technical problems is as follows: a cutter for machining a deep hole of an intermediate casing of an aircraft engine comprises a rough boring cutter and a fine boring cutter which are matched for use, wherein a large allowance in the deep hole is removed through the rough boring cutter, and the dimensional precision and the surface luminosity of the deep hole are repaired through the fine boring cutter;

the rough boring cutter comprises a cutter handle and a clamping head which is arranged at the end part of the cutter handle and is in clamping fit with a machine tool, four groups of cutting grooves are formed in the end part, far away from the clamping head, of the cutter handle, the four groups of cutting grooves are arranged in a staggered mode along the axis direction of the cutter handle, and a single cutting tool bit and a double cutting tool bit group are respectively arranged in adjacent cutting grooves.

Further, the double-cutting tool bit group comprises a first cutting tool bit and a second cutting tool bit, and the first cutting tool bit and the single cutting tool bit are both positioned at the end part of the cutting groove;

the second cutting tool bit is located the step portion department of cutting groove, and the angle that sets up of second cutting tool bit and step portion inclination looks adaptation.

Furthermore, the cutting groove is eccentrically arranged, and the eccentricity between the cutting groove and the center line of the tool holder is 1.22 mm.

Further, the cutting surfaces of the first cutting bit and the single cutting bit respectively extend to the outer sides of the end surfaces of the cutting grooves, the protruding amount of the cutting surfaces is 0.14mm, and the arc radius formed between the protruding portion of the cutting surfaces and the end surfaces of the cutting grooves is 2.4 °.

Furthermore, the peripheries of the single cutting tool bit, the first cutting tool bit and the second cutting tool bit are all of chamfer structures, and the chamfer at one end of each chamfer structure extends out of the cutting groove.

Further, the angle between the step part and the center line of the tool holder is 30 degrees.

Furthermore, a cooling liquid through hole is formed in the position, close to the cutting tool bit, of the side wall of the cutting groove, a mounting hole for mounting the cutting tool bit is formed in the cutting groove, a gap is formed between the cutting tool bit and the mounting hole, and the mounting hole is communicated with the cooling liquid through hole.

Further, the fine boring cutter comprises a fine boring cutter handle, a fine boring cutter clamping head arranged at the end part of the fine boring cutter handle, a fine boring cutting groove arranged at the end part of the fine boring cutter handle far away from the fine boring cutter clamping head, and a fine boring cutter head arranged in the fine boring cutting groove;

the fine boring tool bit comprises a tool rest, a fine boring blade arranged on the tool rest and a smoothing edge arranged on the fine boring blade.

Furthermore, the side wall of the fine boring cutting groove is provided with a coolant flow through hole at a position close to the fine boring cutter head.

The invention also provides a method for machining the deep hole of the intermediate case of the aircraft engine, which adopts a deep hole machining cutter to machine and comprises the following steps:

s1: installing a workpiece to be processed on a processing machine tool, and respectively installing a rough boring cutter and a fine boring cutter on the processing machine tool;

s2: firstly, deep hole machining is carried out on a workpiece through a rough boring cutter, and large allowance and chamfers are removed;

s3: after the deep hole is processed by the rough boring cutter, the size precision and the surface luminosity of the deep hole are processed by the fine boring cutter;

s4: and detecting the deep hole of the machined workpiece.

The invention has the following beneficial effects: the cutter for machining the deep hole of the intermediate case of the aero-engine and the machining method thereof have the advantages that the structure is reliable, the operation is convenient and fast, the process steps are concentrated, the error rate of manual operation is greatly reduced, the efficiency is improved, and the period is shortened; through four group's tool bit structures of thick boring cutter, guarantee that the multiple spot contact atress is steady during processing, reduce the vibration, the part atress is even, non-deformable, compound chamfer process simultaneously, by a wide margin improvement machining efficiency. And through the staggered distribution structure of the four groups of tool bits of the rough boring tool, parts are effectively reduced and have uniform allowance according to R to the maximum extent, favorable cutting conditions are created for the machining of the fine boring tool, the machining cutting force of the fine boring tool is ensured to be uniform, vibration is reduced, and the product quality is improved. Through the cutting groove type tool bit structure of the fine boring tool, the cutting force is further reduced, the vibration is reduced, the reliability of reaching the smooth finish is improved, and meanwhile, the fine boring blade can be repeatedly turned, so that the later consumption cost is effectively reduced. In addition, through the circulation of the cooling liquid in the rough boring cutter and the fine boring cutter, the rough boring cutter head and the fine boring cutter head are cooled in real time, the deformation condition of the parts with the size being out of place due to the fact that external cooling is not in place when the semi-closed hole is machined is prevented, and the product quality is improved.

Drawings

FIG. 1 is a characteristic diagram of a deep hole machining structure of a workpiece to be machined according to the invention;

FIG. 2 is a schematic structural view of a rough boring cutter according to the present invention;

FIG. 3 is a cross-sectional view of the rough boring tool of the present invention;

FIG. 4 is an enlarged view of the structure at A in FIG. 3;

FIG. 5 is a side view of the rough boring tool of the present invention;

FIG. 6 is a schematic structural view of a fine boring tool according to the present invention;

fig. 7 is an enlarged schematic view of B in fig. 6.

Detailed Description

The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.

Referring to fig. 2 to 5, the invention provides a deep hole machining tool for an intermediate casing of an aircraft engine, which comprises a rough boring tool 1 and a fine boring tool 2 which are used together, wherein a large allowance in a deep hole is removed by the rough boring tool 1, and the dimensional accuracy and the surface finish of the deep hole are repaired by the fine boring tool 2.

The rough boring cutter 1 comprises a cutter handle 10 and a clamping head 11 which is arranged at the end part of the cutter handle 10 and is matched with a machine tool in a clamping mode, four groups of cutting grooves 12 are formed in the end part, far away from the clamping head 11, of the cutter handle 10, the four groups of cutting grooves 12 are arranged in a staggered mode along the axis direction of the cutter handle 10, and a single cutting cutter head 13 and a double cutting cutter head group 14 are arranged in each adjacent cutting groove 12. The knife handle 10 and the clamping head 11 are of an integral structure, and the integral rigidity is guaranteed. The single cutting bit 13 and the double cutting bit group 14 are respectively bolted into the cutting flutes 12. The cutting grooves 12 are divided into four groups, single cutting tool bits 13 and double cutting tool bit groups 14 are distributed in the four groups of cutting grooves 12, so that stable multipoint contact stress is ensured during processing, vibration is reduced, rigidity is improved, and meanwhile, a chamfering process is combined, so that processing efficiency is greatly improved. The four groups of tool bits are in staggered distribution, parts are effectively reduced to the maximum extent according to R, allowance is uniform, favorable cutting conditions are created for machining of the fine boring tool, the machining cutting force of the fine boring tool is uniform, vibration is reduced, and product quality is improved. When the boring cutter is designed, the avoiding space of parts is fully utilized, the diameter of the boring cutter is increased, the overall length of the boring cutter is shortened, and therefore the rigidity is further improved.

As shown in fig. 4 to 6, the double cutting tip group 14 includes a first cutting tip 140 and a second cutting tip 141, both the first cutting tip 140 and the single cutting tip 13 being located at the end of the cutting flute 12; the second cutting tip 141 is located at the step portion 120 of the cutting groove 12, and the setting angle of the second cutting tip 141 is adapted to the inclination angle of the step portion 120, and the angle between the step portion 120 and the center line of the tool holder 10 is 30 °. The cutting groove 12 is eccentrically arranged, and the eccentricity between the cutting groove 12 and the center line of the tool holder 10 is 1.22 mm.

The cutting surfaces of the first cutting tip 140 and the single cutting tip 13 extend to the outside of the end surface of the cutting flute 12, respectively, and the extension of the cutting surfaces is 0.14mm, and the radius of an arc formed between the extension of the cutting surfaces and the end surface of the cutting flute 12 is 2.4 °. The single cutting head 13, the first cutting head 140 and the second cutting head 141 are all chamfered at the periphery, and the chamfer at one end extends to the cutting groove 12.

A cooling liquid through hole 15 is formed in the side wall of the cutting groove 12 at a position close to the cutting bit, a mounting hole 16 for mounting the cutting bit is formed in the cutting groove 12, a gap is formed between the cutting bit and the mounting hole 16, and the mounting hole 16 is communicated with the cooling liquid through hole 15. The cooling liquid flows to the surface and the periphery of the cutting tool bit through the cooling liquid through holes 15, so that the rough boring tool is cooled in real time in the machining process, the deformation condition of the part with the size exceeding difference caused by the fact that the part is not cooled in place when a semi-closed hole is machined is prevented, and the product quality is improved.

As shown in fig. 6 to 7, the fine boring tool 2 includes a fine boring tool holder 20, a fine boring tool holder 21 disposed at an end of the fine boring tool holder 20, a fine boring cutting groove 22 formed at an end of the fine boring tool holder 20 away from the fine boring tool holder 21, and a fine boring tool bit 23 disposed in the fine boring cutting groove 22; the fine boring head 23 includes a tool holder 230, a fine boring blade 231 provided on the tool holder 230, and a wiper edge 232 provided on the fine boring blade 231. The fine boring blade 231 is connected to the tool holder 230 through a bolt, so that the blade can be indexed for multiple times, and later consumption cost is effectively reduced. The fine boring cutter blade adopts a sharp cutting groove 12 type, further reduces cutting force, reduces vibration, and improves the possibility of reaching the smooth finish through the smoothing edge 232. The main deflection angle of the cutter is set to 93 degrees, so that the finishing edge 232 is effectively avoided, and the aims of reducing cutting force, reducing vibration and ensuring the smoothness of a product are fulfilled.

The side wall of the fine boring cutting groove 22 is provided with a coolant flow through hole 15 at a position close to the fine boring cutter head 23. The coolant flows to the finish boring cutter through the coolant flow through holes 15, the finish boring cutter and the deep hole are cooled in time, and the quality of finished products deformed by heating is guaranteed.

The invention also provides a method for machining the deep hole of the intermediate case of the aircraft engine, which adopts a deep hole machining cutter to machine and comprises the following steps:

s1: installing a workpiece to be processed on a processing machine tool, and respectively installing a rough boring cutter and a fine boring cutter on the processing machine tool;

s2: firstly, deep hole machining is carried out on a workpiece through a rough boring cutter, and large allowance and chamfers are removed;

s3: after the deep hole is processed by the rough boring cutter, the size precision and the surface luminosity of the deep hole are processed by the fine boring cutter;

s4: and detecting the deep hole of the machined workpiece.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.