阅读说明：本技术 一种复杂表面石英棒的自动精烧及自动卸料多喷头生产装置 (Automatic precision firing and automatic discharging multi-nozzle production device for quartz rods with complex surfaces ) 是由 吴化平 王南航 姚黎 杨远山 彭翔 田野 周伟乾 于 2021-09-13 设计创作，主要内容包括：本发明公开了一种复杂表面石英棒的自动精烧及自动卸料多喷头生产装置。机架底部安装有地脚支撑部分,自动送料部分安装在机架的一侧上；机架中部上安装有龙门架,机架另一侧上还安装有卸料支撑架,卸料支撑架和龙门架之间固定连接,自动精烧部分安装在龙门架上,自动卸料部分固定在卸料支撑架上,自动卸料部分下方的机架上安装收纳机构；待加工石英棒放置在自动送料部分上,被自动精烧部分进行自动精烧,然后被自动卸料部分抓取到收纳机构进行自动卸料。本发明能够自动实现石英棒的送料、精烧、卸料的功能,提高石英棒精烧工艺的工作效率。(The invention discloses an automatic precision firing and automatic discharging multi-nozzle production device for a quartz rod with a complex surface. The bottom of the rack is provided with a foot margin supporting part, and the automatic feeding part is arranged on one side of the rack; the automatic precision burning part is arranged on the portal frame, the automatic discharging part is fixed on the discharging support frame, and a containing mechanism is arranged on the machine frame below the automatic discharging part; the quartz rod to be processed is placed on the automatic feeding part, is subjected to automatic fine firing by the automatic fine firing part, and is then grabbed to the receiving mechanism by the automatic discharging part to be automatically discharged. The quartz rod precision sintering machine can automatically realize the functions of feeding, precision sintering and discharging of the quartz rod, and improve the working efficiency of the quartz rod precision sintering process.)

1. The utility model provides a many shower nozzles apparatus for producing of automatic smart fever and automatic discharge of complicated surface quartz rod which characterized in that:

comprises a frame (1), a foot margin supporting part (2), an automatic feeding part (5), an automatic fine burning part (21), an automatic discharging part (42), a receiving mechanism (53), a portal frame (22) and a discharging support frame (60); the bottom of the rack (1) is provided with a foot margin supporting part (2), and the automatic feeding part (5) is arranged on one side of the rack (1); a portal frame (22) is mounted in the middle of the rack (1), an unloading support frame (60) is further mounted on the other side of the rack (1), the unloading support frame (60) and the portal frame (22) are fixedly connected, the automatic fine burning part (21) is mounted on the portal frame (22), the automatic unloading part (42) is fixed on the unloading support frame (60), and a storage mechanism is mounted on the rack (1) below the automatic unloading part (42); the quartz rod (20) to be processed is placed on the automatic feeding part (5), is subjected to automatic fine firing by the automatic fine firing part (21), and is then grabbed to the receiving mechanism (53) by the automatic discharging part (42) for automatic discharging.

2. The automatic precision firing and automatic discharging multi-nozzle production device for the quartz rod with the complex surface as claimed in claim 1, is characterized in that: frame (1) main part build by support frame (3) and form, support frame (3) have the aluminium alloy of multiple length to build through section bar connecting piece (4) and form, stainless steel shell (67) that the cladding surface sprayed paint on every side, stainless steel shell (67) surround 5 faces of support frame (3), support frame (3) ground mounting has lower margin support part (2).

3. The automatic precision firing and automatic discharging multi-nozzle production device for the quartz rod with the complex surface as claimed in claim 1, is characterized in that: the automatic feeding mechanism (5) comprises a feeding platen (12), a feeding base plate (65), a feeding fixing plate (16), a quartz rod supporting pedestal (18) and a feeding linear screw rod module (14); the feeding platen (12) is fixed on the rack (1), the feeding linear guide rail (13) and the feeding linear lead screw module (14) are respectively installed on two sides of the platen (12) in parallel, one end of the feeding linear lead screw module (14) is provided with the feeding stepping motor (15), an output shaft of the feeding stepping motor (15) is connected and driven with a lead screw of the feeding linear lead screw module (14), a sliding block of the feeding linear lead screw module (14) horizontally moves along the axial direction of the lead screw, and the feeding substrate (65) is fixed on the feeding linear guide rail (13) and the sliding block of the feeding linear lead screw module (14); the two feeding fixing plates (16) are arranged on two sides of the feeding base plate (65), and three quartz rod supporting pedestals (18) are arranged on the feeding base plate (65) between the two feeding fixing plates (16) at intervals; a plurality of quartz rods (20) to be processed are arranged in parallel along the direction vertical to the feeding linear guide rail (13) and the feeding linear screw rod module (14), the support is arranged between the two feeding fixing plates (16), and the middle parts of the quartz rods (20) to be processed are supported by the quartz rod support pedestal (18); one end of a quartz rod (20) to be processed is supported and arranged in a groove of a quartz rod supporting piece (17), and the quartz rod supporting piece (17) is fixed on a feeding fixing plate (16) at one side; the other end of the quartz rod (20) to be processed is sleeved and clamped in a pneumatic three-jaw chuck (19), and the pneumatic three-jaw chuck (19) is connected with a quartz rod rotating mechanism (6) on a feeding fixing plate (16) at the other side;

the quartz rod rotating mechanism (6) comprises a rod rotating stepping motor (7), a driving gear (8), a driven gear (11) and a rack (9); a stepping motor mounting plate (10) is mounted on the feeding fixing plate (16) on the other side, a rod rotating stepping motor (7) is mounted on the stepping motor mounting plate (10), a rod rotating linear guide rail (68) is fixedly mounted on the side surface of the feeding fixing plate (16) on the other side, an output shaft of the rod rotating stepping motor (7) is coaxially connected with a driving gear (8), the driving gear (8) is meshed with a rack (9) at the lower side to form a gear and rack, the rack (9) is slidably embedded on a sliding block of the rod rotating linear guide rail (68), and a guide rail of the rod rotating linear guide rail (68) is fixedly mounted on the side surface of the feeding fixing plate (16) on the other side; each pneumatic three-jaw chuck (19) is coaxially connected with a driven gear (11), and the upper side of the rack (9) and each driven gear (11) form gear-rack meshing.

4. The automatic precision firing and automatic discharging multi-nozzle production device for the quartz rod with the complex surface as claimed in claim 1, is characterized in that: the automatic precision firing part (21) comprises a precision firing linear lead screw module (34), a precision firing stepping motor (39), a precision firing base plate (66), a lifting linear guide rail (37), a lifting linear lead screw module (38), a lifting stepping motor (35), a precision firing support frame (33) and a multi-nozzle precision firing mechanism (23); the precise-burning linear lead screw module (34) is horizontally arranged on the upper part of the gantry support (22) along the direction parallel to the quartz rod (20) to be processed, a precise-burning stepping motor (39) is arranged at one end of the precise-burning linear lead screw module (34), an output shaft of the precise-burning stepping motor (39) is coaxially connected with a lead screw of the precise-burning linear lead screw module (34), and a precise-burning substrate (66) is fixedly arranged on a sliding block of the precise-burning linear lead screw module (34); the precise burning base plate (66) is vertically arranged, a lifting linear guide rail (37) and a lifting linear lead screw module (38) are fixedly installed on the precise burning base plate (66), the lifting linear guide rail (37) and the lifting linear lead screw module (38) are arranged in parallel and vertically, one end of the lifting linear lead screw module (38) is connected with a lifting stepping motor (35), and the output shaft of the lifting stepping motor (35) is coaxially connected with one end of a lead screw of the lifting linear lead screw module (38); the fine burning support frame (33) is fixedly arranged on a lifting linear guide rail (37) and a lifting slide block (36) of a lifting linear lead screw module (38);

the multi-nozzle precise burning mechanism (23) is fixed at the lower end of the precise burning support frame (33), and the multi-nozzle precise burning mechanism (23) comprises a cross beam support frame (31), a rotating shaft (25), a nozzle stepping motor (28) and a flame gun nozzle (26); the device comprises a beam support frame (31), a motor support plate (29), a rotating shaft (25), a nozzle stepping motor (28), a rotating shaft (25) and a quartz rod (20) to be processed, wherein the beam support frame (31) is fixed at the lower end of a fine firing support frame (33), the beam support frame (31) is horizontally arranged, one end of the beam support frame (31) is provided with a bearing cushion block (30) with a seat, the other end of the beam support frame is provided with the motor support plate (29), the two ends of the rotating shaft (25) are respectively supported and installed on the bearing cushion block (30) with the seat and the motor support plate (29) with the seat, the rotating shaft (25) is vertically arranged on the quartz rod (20) to be processed; one end of a rotating shaft (25) is hinged to a bearing cushion block (30) with a seat through a bearing (24) with a seat, the other end of the rotating shaft (25) is coaxially connected with an output shaft of a nozzle stepping motor (28) through a coupler (27), the rotating shaft (25) is connected with the nozzle stepping motor (28) through the coupler (27) on the right side, and the left side is connected with the bearing cushion block (30) with the seat; a plurality of flame gun nozzles (26) are fixedly arranged on the rotating shaft (25) at intervals along the axial direction of the rotating shaft (25), and each flame gun nozzle (26) is positioned right above one quartz rod (20) to be processed.

5. The automatic precision firing and automatic discharging multi-nozzle production device for the quartz rod with the complex surface as claimed in claim 1, is characterized in that: automatic part of unloading (42) is including initiative hold-in range module (43), driven hold-in range module (44), transmission shaft (47), step motor (48) of unloading and snatch mechanism (49), initiative hold-in range module (43), driven hold-in range module (44) parallel interval arrangement, initiative hold-in range module (43), driven hold-in range module (44) are along waiting to process quartz rod (20) orientation ground level arrangement by the perpendicular to, initiative hold-in range module (43), driven hold-in range module (44) are all through respective unloading module installation piece (45) fixed mounting under support frame (60) crossbeam, initiative hold-in range module (43), through transmission shaft (47) coaxial coupling between the driving pulley of driven hold-in range module (44) same side, output shaft coaxial coupling of transmission shaft (47) and unloading step motor (48), initiative hold-in range module (43), All with a module slider (46) fixed connection below the conveyer belt of driven hold-in range module (44), the equal fixed mounting in every module slider (46) bottom surface snatchs mechanism (49).

6. The automatic precision firing and automatic discharging multi-nozzle production device for the quartz rod with the complex surface as claimed in claim 1, is characterized in that: the grabbing mechanism (49) comprises a discharging base plate (50) and a plurality of air cylinder assemblies, the discharging base plate (50) is fixed on the bottom surface of the module sliding block (46), the air cylinder assemblies are fixed on the bottom surface of the discharging base plate (50) at intervals, each air cylinder assembly comprises an air cylinder (51) and a pneumatic clamp (52), the cylinder body of the air cylinder (51) is fixed on the bottom surface of the discharging base plate (50), and the air cylinder rod of the air cylinder (51) faces downwards and is fixedly connected with the pneumatic clamp (52); the pneumatic clamp (52) is used for clamping the quartz rod (20) to be processed.

7. The automatic precision firing and automatic discharging multi-nozzle production device for the quartz rod with the complex surface as claimed in claim 1, is characterized in that: the storage mechanism (53) comprises a storage guide rail (54), a slide block (55) and a storage box (57); the accommodating guide rail (54) is fixedly arranged on the rack (1), the accommodating guide rail (54) is arranged along the direction parallel to the quartz rod (20) to be processed, the sliding block (55) is embedded on the accommodating guide rail (54) in a sliding mode, and the accommodating box (57) is fixed on the sliding block (55); a storage box baffle plate (59) is arranged and installed on the rack (1) at one end of the storage guide rail (54), and the limit slide block (55) and the storage box (57) are blocked by the storage box baffle plate (59) along the moving position of the storage guide rail (54).

8. The automatic precision firing and automatic discharging multi-nozzle production device for the quartz rod with the complex surface as claimed in claim 7, is characterized in that: an arc-shaped metal plate (58) is arranged on the storage box moving bottom plate (56) of the storage box (57).

9. The automatic precision firing and automatic discharging multi-nozzle production device for the quartz rod with the complex surface as claimed in claim 1, is characterized in that: the automatic electric power transmission device is characterized by further comprising three sets of tank chain components, wherein one tank chain component is arranged beside each of the automatic feeding part (5), the automatic fine firing part (21) and the automatic discharging part (42), and the cable storage tank chain (61) is used for storing cables for containing electric parts in the automatic feeding part (5), the automatic fine firing part (21) and the automatic discharging part (42).

10. The automatic precision firing and automatic discharging multi-nozzle production device for the quartz rod with the complex surface as claimed in claim 7, is characterized in that: the containing box moving bottom plate (56) of the containing box (57) is hollow, and a magnet is arranged on the back of the containing box moving bottom plate (56).

Technical Field

The invention relates to the field of mechanical and electrical integration and an automatic precise burning and releasing device for a product with a complex surface, in particular to an automatic precise burning and automatic discharging multi-nozzle production device for a quartz rod with a complex surface.

Background

Quartz glass rods are commonly used to make the components required for batch-type processes in the semiconductor and photovoltaic industries; such as quartz boats, silicon wafer carriers and susceptors. The method is widely applied to industries such as chemical industry, electronics, metallurgy, building materials, national defense and the like. As most of the traditional precision burning modes are manual operation, the precision burning qualification rate and efficiency are generally low, and the requirement on the skill level of operators is high. The structure of a quartz product in the semiconductor equipment is complex and changeable, the quartz groove rod is subjected to fine firing, the great fine firing difficulty is brought to an operator, the quartz groove rod is large in number of groove teeth, the required time of fine firing is long, the groove tooth is easy to deform during fine firing, the fine firing efficiency is low, and therefore the production cost is high and the quality is unstable. Although automatic precise burning equipment is available nowadays, the automation degree is low, and workers are required to feed and take materials.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the automatic fine-firing and automatic discharging multi-nozzle production device which has higher automation degree and can process quartz rods with complex surfaces such as groove rods and the like so as to solve the problems in the background technology, automatically realize the functions of feeding, fine firing and discharging the quartz rods and improve the working efficiency of the fine firing process of the quartz rods.

The quartz rod feeding device skillfully utilizes the mechanical structure design, and can realize the functions of automatic feeding, fine firing and discharging of the quartz rod and simplification of storage box replacement.

In order to realize the functions, the technical scheme of the invention is as follows:

the automatic precise burning machine comprises a rack, a ground foot supporting part, an automatic feeding part, an automatic precise burning part, an automatic discharging part, a receiving mechanism, a portal frame and a discharging supporting frame; the bottom of the rack is provided with a foot margin supporting part, and the automatic feeding part is arranged on one side of the rack; the automatic precision burning part is arranged on the portal frame, the automatic discharging part is fixed on the discharging support frame, and a containing mechanism is arranged on the machine frame below the automatic discharging part; the quartz rod to be processed is placed on the automatic feeding part, is subjected to automatic fine firing by the automatic fine firing part, and is then grabbed to the receiving mechanism by the automatic discharging part to be automatically discharged.

The frame main part build by the support frame and form, the support frame has the aluminium alloy of multiple length to build through the section bar connecting piece and forms, the stainless steel shell that the surface sprayed paint is wrapped around, 5 faces of support frame are surrounded to the stainless steel shell, the support frame ground mounting has lower margin support part.

The automatic feeding mechanism comprises a feeding platen, a feeding substrate, a feeding fixing plate, a quartz rod supporting pedestal and a feeding linear lead screw module; the feeding platen is fixed on the frame, the feeding linear guide rail and the feeding linear lead screw module are respectively installed on two sides of the platen in parallel, one end of the feeding linear lead screw module is provided with a feeding stepping motor, an output shaft of the feeding stepping motor is connected and driven with a lead screw of the feeding linear lead screw module, a sliding block of the feeding linear lead screw module horizontally moves along the axial direction of the lead screw, and a feeding substrate is fixed on the feeding linear guide rail and the sliding block of the feeding linear lead screw module; the two feeding fixed plates are arranged on two sides of the feeding base plate, and three quartz rod supporting pedestals are arranged on the feeding base plate between the two feeding fixed plates at intervals; the quartz rods to be processed are arranged in parallel along the direction perpendicular to the feeding linear guide rail and the feeding linear lead screw module, the support is arranged between the two feeding fixed plates, and the middle parts of the quartz rods to be processed are supported by the quartz rod support pedestal; one end of a quartz rod to be processed is supported and arranged in a groove of a quartz rod supporting piece, and the quartz rod supporting piece is fixed on a feeding fixing plate on one side; the other end of the quartz rod to be processed is sleeved and clamped in the pneumatic three-jaw chuck, and the pneumatic three-jaw chuck is connected with a quartz rod rotating mechanism on the feeding fixing plate at the other side;

the quartz rod rotating mechanism comprises a rod rotating stepping motor, a driving gear, a driven gear and a rack; the stepping motor mounting plate is mounted on the feeding fixing plate on the other side, the rod rotating stepping motor is mounted on the stepping motor mounting plate, the rod rotating linear guide rail is fixedly mounted on the side face of the feeding fixing plate on the other side, an output shaft of the rod rotating stepping motor is coaxially connected with the driving gear, the driving gear and the lower side of the rack form gear-rack meshing, the rack is slidably embedded on a sliding block of the rod rotating linear guide rail, and the guide rail of the rod rotating linear guide rail is fixedly mounted on the side face of the feeding fixing plate on the other side; each pneumatic three-jaw chuck is coaxially connected with one driven gear, and the upper side of each rack is meshed with each driven gear in a gear and rack mode.

The automatic precision firing part comprises a precision firing linear lead screw module, a precision firing stepping motor, a precision firing base plate, a lifting linear guide rail, a lifting linear lead screw module, a lifting stepping motor, a precision firing support frame and a multi-nozzle precision firing mechanism; the precise-burning linear lead screw module is horizontally arranged on the upper part of the gantry support of the rack along the direction parallel to the quartz rods to be processed, a precise-burning stepping motor is arranged at one end of the precise-burning linear lead screw module, an output shaft of the precise-burning stepping motor is coaxially connected with a lead screw of the precise-burning linear lead screw module, and a precise-burning substrate is fixedly arranged on a slide block of the precise-burning linear lead screw module; the precision firing base plate is vertically arranged, a lifting linear guide rail and a lifting linear screw rod module are fixedly arranged on the precision firing base plate, the lifting linear guide rail and the lifting linear screw rod module are arranged in parallel and vertically, one end of the lifting linear screw rod module is connected with a lifting stepping motor, and an output shaft of the lifting stepping motor is coaxially connected with one end of a screw rod of the lifting linear screw rod module; the fine burning support frame is fixedly arranged on the lifting linear guide rail and the lifting slide block of the lifting linear lead screw module;

the multi-nozzle fine burning mechanism is fixed at the lower end of the fine burning support frame and comprises a cross beam support frame, a rotating shaft, a nozzle stepping motor and a flame gun nozzle; the device comprises a beam support frame, a motor support plate, a nozzle stepping motor, a fine firing support frame, a motor support plate, a nozzle stepping motor, a fine firing support frame, a motor support plate, a nozzle stepping motor and a control device, wherein the beam support frame is fixed at the lower end of the fine firing support frame and is horizontally arranged; one end of the rotating shaft is hinged to a bearing cushion block with a seat through a bearing with a seat, the other end of the rotating shaft is coaxially connected with an output shaft of the nozzle stepping motor through a coupler, the right side of the rotating shaft is connected with the nozzle stepping motor through the coupler, and the left side of the rotating shaft is connected with the bearing cushion block with the seat; and a plurality of flame gun nozzles are fixedly arranged on the rotating shaft at intervals along the axial direction of the rotating shaft, and each flame gun nozzle is positioned right above one quartz rod to be processed.

Automatic discharge part includes the initiative hold-in range module, driven hold-in range module, the transmission shaft, the step motor of unloading and snatch the mechanism, the initiative hold-in range module, the parallel interval arrangement of driven hold-in range module, the initiative hold-in range module, the driven hold-in range module is waited to process quartz rod orientation ground level along the perpendicular to and is arranged, the initiative hold-in range module, the driven hold-in range module is all through respective module installation piece fixed mounting of unloading under the support frame crossbeam of unloading, the initiative hold-in range module, the driven hold-in range module passes through transmission shaft coaxial coupling between the conveyer belt wheel with one side, the transmission shaft and the output shaft coaxial coupling of the step motor of unloading, the initiative hold-in range module, all with a module slider fixed connection below the conveyer belt of driven hold-in range module, the equal fixed mounting in every module slider bottom surface snatchs the mechanism.

The grabbing mechanism comprises a discharging substrate and a plurality of air cylinder assemblies, the discharging substrate is fixed on the bottom surface of the module sliding block, the air cylinder assemblies are fixed on the bottom surface of the discharging substrate at intervals, each air cylinder assembly comprises an air cylinder and a pneumatic clamp, an air cylinder body is fixed on the bottom surface of the discharging substrate, and an air cylinder rod of the air cylinder is downward and fixedly connected with the pneumatic clamp; the pneumatic clamp is used for clamping the quartz rod to be processed.

The accommodating mechanism comprises an accommodating guide rail, a sliding block and an accommodating box; the containing guide rail is fixedly arranged on the rack, the containing guide rail is arranged along the direction parallel to the quartz rod to be processed, the sliding block is embedded on the containing guide rail in a sliding mode, and the containing box is fixed on the sliding block; the rack at one end of the accommodating guide rail is provided with an accommodating box baffle, and the accommodating box baffle blocks the moving positions of the limiting slide blocks and the accommodating box along the accommodating guide rail.

A circular arc-shaped metal plate is arranged on the storage box moving bottom plate of the storage box.

The automatic electric heating and discharging device is characterized by further comprising three sets of tank chain components, wherein one tank chain component is arranged beside the automatic feeding part, the automatic fine-burning part and the automatic discharging part, and the cable storage tank chain is used for storing cables for containing electric parts in the automatic feeding part, the automatic fine-burning part and the automatic discharging part.

The receiver of receiver removes the bottom plate and is the fretwork, receiver removes the bottom plate and has magnet behind one's back.

The precision firing substrate, the quartz rod supporting piece and the quartz rod supporting table seat are made of high-temperature-resistant graphite.

The automatic feeding part, the automatic fine burning part, the automatic discharging part and the storage box part are fixed on a rack which is built by aluminum profiles as materials, and the electric control cabinet and the control part are arranged in the rack. The automatic feeding part consists of a bedplate, a quartz rod clamping mechanism, a quartz rod rotating mechanism, a lead screw module and a supporting component, is arranged on the bedplate, and is arranged on the rack in whole, so that the processes of clamping, transferring and automatic feeding of three identical quartz rods can be realized. The automatic precise burning part consists of a gantry frame, a lead screw module and a precise burning mechanism, the automatic precise burning of the quartz rod with the complex surface can be realized, and a plurality of nozzles can be processed at one time so as to improve the production efficiency. Automatic discharge mechanism comprises mounting bracket, hold-in range module, snatchs the mechanism, can realize taking out and delivering to receiver department from quartz rod fixture and supporting component the quartz rod automation that the essence was burnt up. The storage mechanism can collect the processed quartz rods, and the storage box can be easily taken and placed by structural design workers.

According to the invention, the designed module structure can automatically feed the quartz rods to the precision firing area, the designed rack and pinion mechanism can automatically perform turnover motion according to control of the quartz rods, the designed precision firing mechanism can uniformly and precisely fire the grooves and any complex shapes of the quartz rods, the designed multiple spray heads can improve the production efficiency, the designed discharging mechanism can convey the processed quartz rods to the accommodating mechanism, and the designed accommodating mechanism can allow a user to simply and manually replace an accommodating box.

The invention has the advantages that:

1. according to the invention, the pneumatic three-jaw chuck, the quartz rod supporting pedestal and the quartz rod supporting piece are adopted to support the quartz rod, the gear and rack mechanism is connected with the pneumatic three-jaw chuck, the quartz rod can be circulated at the same position, and the nozzle of the flame gun can be moved and rotated easily in a plane, so that a precise burning process can be realized at any position of the surface of the quartz rod, and the qualified rate of quartz rod processing can be increased by a mechanical control mode compared with manual control.

2. According to the invention, a plurality of fire gun nozzles are arranged in a single transmission shaft, so that a plurality of identical quartz rods can be processed at the same time, and the working efficiency is greatly improved compared with manual processing.

3. According to the automatic discharging device, the pneumatic gripper is used for achieving automatic discharging of the quartz rod, the two modules achieve movement through the same transmission shaft, and therefore the fact that the movement of the pneumatic gripper is carried out synchronously is guaranteed.

4. The accommodating mechanism designed by the invention can complete the flow of the whole production line from production to collection in the quartz rod processing process, workers only need to install the quartz rods in the pneumatic three-jaw chuck, the back of the accommodating bottom plate is provided with the electromagnet, and when the workers push the empty box, the electromagnet adsorbs the cast iron baffle plate to complete box replacement. When the quartz rods in the storage box are fully piled, workers can easily take out the storage box fully loaded with the quartz rods, and the empty storage box can be easily replaced and placed on the storage bottom plate.

In a word, the invention skillfully utilizes the structural design, realizes the functions of automatic feeding, automatic fine burning, automatic discharging and intelligent collection in the quartz rod processing, changes the fine burning process of the quartz rod from the original core position of operators to the mode of operating equipment, and can realize a one-man multi-machine mode. Greatly lightens the working strength of operators and also improves the precision firing qualification rate and efficiency. Reducing production cost and stabilizing product quality.

Drawings

FIG. 1 is a schematic view of the overall structure of the apparatus of the present invention;

FIG. 2 is a schematic view of a portion of a housing of the apparatus of the present invention;

FIG. 3 is a schematic view of the structure of the automatic feeding part of the apparatus of the present invention;

FIG. 4 is a schematic structural diagram of a quartz rod rotating mechanism of the apparatus of the present invention;

FIG. 5 is a schematic structural view of an automatic fine-firing portion of the apparatus of the present invention;

FIG. 6 is a schematic structural view of a multi-nozzle finish-firing mechanism of the apparatus of the present invention;

FIG. 7 is a schematic structural diagram of an automatic discharging mechanism of the device of the present invention;

FIG. 8 is a schematic view of the grasping mechanism of the apparatus of the present invention;

FIG. 9 is a schematic view of the storage mechanism of the apparatus of the present invention;

FIG. 10 is a partially enlarged view of a pit structure of a quartz rod to be processed requiring finish firing.

In the figure, 1 is a frame, 2 foot supporting parts, 3 supporting frames, 4 section bar connecting pieces, 22 gantry supports, 60 discharging supporting frames, 67 stainless steel shells, 40 connecting blocks and 41 backing plates;

5, an automatic feeding part, 12 platens, 13 feeding linear guide rails, 14 feeding linear lead screw modules, 15 feeding stepping motors, 16 feeding fixing plates, 17 quartz rod supporting pieces, 18 quartz rod supporting pedestal, 19 pneumatic three-jaw chucks, 20 to-be-processed quartz rods and 65 feeding substrates; a quartz rod rotating mechanism 6, a rod 7 rotating stepping motor, a gear 8, a driving rack 9, a stepping motor mounting plate 10, a driven gear 11 and a rod 68 rotating linear guide rail;

21 automatic precision firing part, 33 precision firing support frame, 34 precision firing linear lead screw module, 35 lifting stepping motor, 36 lifting slide block, 37 lifting linear guide rail, 38 lifting linear lead screw module, 39 precision firing stepping motor and 66 precision firing base plate; 23 multi-nozzle precise burning mechanisms, 24 bearings with seats, 25 rotating shafts, 26 flame gun nozzles, 27 couplers, 28 nozzle stepping motors, 29 motor supporting plates, 30 bearing cushion blocks with seats, 31 cross beam supporting frames and 32 connecting pieces;

the automatic unloading part is 42, the driving synchronous belt module is 43, the driven synchronous belt module is 44, the unloading module mounting block is 45, the module sliding block is 46, the transmission shaft is 47, and the unloading stepping motor is 48;

49 grabbing mechanisms, 50 discharging substrates, 51 air cylinders and 52 pneumatic clamps;

a 53 receiving mechanism, a 54 receiving guide rail, a 55 sliding block, a 56 receiving box moving bottom plate, a 57 receiving box, a 58 arc-shaped metal plate and a 59 receiving box baffle;

and a 61 cable is used for accommodating a tank chain, a 62 tank chain connecting piece, a 63 electric control cabinet and a 64 main control screen.

Detailed Description

The invention is further described with reference to the accompanying drawings and the detailed description.

As shown in fig. 1, the device comprises a frame 1, a foot margin supporting part 2, an automatic feeding part 5, an automatic fine burning part 21, an automatic discharging part 42, a receiving mechanism 53, a portal frame 22 and a discharging support frame 60;

the bottom of the frame 1 is provided with a foot margin supporting part 2, and an automatic feeding part 5 is arranged on one side of the frame 1 through a bedplate base 12; the automatic precision firing device comprises a rack 1, a portal frame 22, an unloading support frame 60, an automatic precision firing part 21, an unloading module mounting block 45, an unloading module mounting block 42, an unloading support frame 60, an unloading module mounting block, a loading module mounting block and a loading module mounting block, wherein the portal frame 22 is mounted in the middle of the rack 1, the unloading support frame 60 is mounted on the other side of the rack 1, the unloading module mounting block is mounted on the unloading module mounting block, and the unloading module mounting block is mounted on the unloading module mounting block, and the loading module mounting block, and the unloading module mounting block is mounted on the loading module mounting block, and the unloading module mounting block, and the loading module mounting block, and the unloading module, and the loading module, and the unloading module, and loading module, and the unloading module, and the loading module, and the loading module, and the unloading module, and loading module, and the unloading module, and loading module, and the loading module, and unloading module, and the loading module, and unloading module, and loading module, and the unloading module, and unloading module;

the quartz rod 20 to be processed is placed on the automatic feeding portion 5, is subjected to automatic finish firing by the automatic finish firing portion 21, and is then grabbed by the automatic discharging portion 42 to the storage mechanism 53 for automatic discharging.

As shown in FIG. 10, the quartz rod 20 to be processed is provided with a plurality of concave pits at intervals along the axial direction of the quartz rod, and each concave pit is an inward concave arc-shaped groove.

In the specific implementation, a mounting base plate 41 is arranged on the frame 1, and the unloading support frame 60 and the portal frame 22 are fixed on the base plate 41 through a connecting block 40.

Backing plate 41 processes has 8 screw holes, and backing plate 41 is fixed on frame 1 through the welded form, and connecting block 40 is the 90 forms of bending, and the one side processing has the through-hole, and the one side processing has logical groove, and portal frame 22 passes through connecting block 40 to be installed on backing plate 41, fixes on frame 1 from this.

As shown in figure 2, the main body of the frame 1 is built by a support frame 3, the support frame 3 is built by aluminum profiles with various lengths through profile connectors 4, the periphery of the support frame is coated with a stainless steel shell 67 with a painted surface, the stainless steel shell 67 surrounds the surface of the support frame 35, and the ground of the support frame 3 is provided with a ground foot supporting part 2. An electric control cabinet 63 is arranged in the rack 1, a main control screen 64 is also arranged on the rack 1, the electric control cabinet 63 is electrically connected with the main control screen 64, and the electric control cabinet 63 is respectively connected to the automatic feeding part 5, the automatic fine burning part 21, the automatic discharging part 42 and the motor and cylinder part of the accommodating mechanism 53 to play a role in driving and controlling.

The automatic feeding mechanism 5 can realize automatic feeding and automatic turnover of the quartz rod 22 to be processed and can support the quartz rod 22.

As shown in fig. 3, the automatic feeding mechanism 5 includes a feeding platen 12, a feeding substrate 65, a feeding fixing plate 16, a quartz rod supporting pedestal 18, and a feeding linear screw module 14;

the feeding platen 12 is fixed on the frame 1, the feeding linear guide rail 13 and the feeding linear screw module 14 are respectively installed on two sides of the platen 12 in parallel, one end of the feeding linear screw module 14 is provided with a feeding stepping motor 15, the feeding linear guide rail 13 and the feeding linear screw module 14 adopt the same section as a supporting part, and the same height is equal to the height of the upper end of a sliding block of each feeding linear guide rail 13 and the upper end of a sliding block of each feeding linear screw module 14; an output shaft of the feeding stepping motor 15 is connected and driven with a lead screw of the feeding linear lead screw module 14, a sliding block of the feeding linear lead screw module 14 horizontally moves along the axial direction of the lead screw, and a feeding substrate 65 is fixed on the feeding linear guide rail 13 and the sliding block of the feeding linear lead screw module 14;

the two feeding fixing plates 16 are arranged on two sides of the feeding base plate 65, three identical quartz rod supporting pedestals 18 are arranged on the feeding base plate 65 between the two feeding fixing plates 16 at intervals, and the three identical quartz rod supporting pedestals 18 are respectively and uniformly arranged on the feeding base plate 65; a plurality of quartz rods 20 to be processed are arranged in parallel along the direction perpendicular to the feeding linear guide rail 13 and the feeding linear lead screw module 14, and are supported and arranged between the two feeding fixing plates 16, and the middle parts of the quartz rods 20 to be processed are supported by a quartz rod supporting pedestal 18; one end of a quartz rod 20 to be processed is supported and arranged in a groove of a quartz rod supporting piece 17, and the quartz rod supporting piece 17 is fixed on the feeding fixing plate 16 at one side; the other end of the quartz rod 20 to be processed is sleeved and clamped in the pneumatic three-jaw chuck 19, and the pneumatic three-jaw chuck 19 is connected with the quartz rod rotating mechanism 6 on the feeding fixing plate 16 at the other side, so that the quartz rod can be automatically circulated; the pneumatic three-jaw chuck 19 is driven by the quartz rod rotating mechanism 6 to rotate, and then the quartz rod 20 to be processed which is fixedly clamped is driven to rotate around the central shaft of the quartz rod.

As shown in fig. 4, the quartz rod rotating mechanism 6 includes a rod-rotating stepping motor 7, a driving gear 8, a driven gear 11, and a rack 9; the stepping motor mounting plate 10 is mounted on the feeding fixing plate 16 on the other side, the rod rotating stepping motor 7 is mounted on the stepping motor mounting plate 10, the rod rotating linear guide rail 68 is fixedly mounted on the side surface of the feeding fixing plate 16 on the other side, an output shaft of the rod rotating stepping motor 7 is coaxially connected with the driving gear 8, the driving gear 8 and the lower side of the rack 9 form gear and rack meshing, the rack 9 is slidably embedded on a sliding block of the rod rotating linear guide rail 68, and the guide rail of the rod rotating linear guide rail 68 is fixedly mounted on the side surface of the feeding fixing plate 16 on the other side; each pneumatic three-jaw chuck 19 is coaxially connected to one driven gear 11, and the upper side of the rack 9 and each driven gear 11 form a rack-and-pinion engagement. The rod-rotating stepping motor 7 operates to drive the driving gear 8 to rotate, and further drives the rack 9 to horizontally move along the rod-rotating linear guide rail 68, so as to drive each driven gear 11 to rotate, and further drives the quartz rod 20 to be processed to rotate around a self central shaft through the coaxial pneumatic three-jaw chuck 19.

The stick rotates step motor 7 and provides drive power, drives driving gear 8, and driving gear 8 is with rack 9, driven gear 11 mutually supports, and rack 9 moved right when driving gear 8 turned left, and three driven gear 11 is rotatory left to because driving gear 8, rack 9 driven gear 11's modulus are the same, driving gear 8 is also the same with driven gear 11's number of teeth, and the distance that consequently driving gear 8 rotated is the distance that driven gear 11 rotated promptly.

The automatic finish-firing part 21 can achieve finish firing of any position on the surface of the quartz rod to be processed, and can process a plurality of quartz rods simultaneously.

As shown in fig. 5, the automatic finish firing part 21 includes a finish firing linear screw module 34, a finish firing stepping motor 39, a finish firing substrate 66, a lifting linear guide rail 37, a lifting linear screw module 38, a lifting stepping motor 35, a finish firing support frame 33, and a multi-nozzle finish firing mechanism 23; the precision firing linear lead screw module 34 is horizontally arranged on the upper part of the gantry support 22 along the direction parallel to the quartz rod 20 to be processed, a precision firing stepping motor 39 is arranged at one end of the precision firing linear lead screw module 34, an output shaft of the precision firing stepping motor 39 is coaxially connected with a lead screw of the precision firing linear lead screw module 34, and a precision firing substrate 66 is fixedly arranged on a sliding block of the precision firing linear lead screw module 34; the precision firing base plate 66 is vertically arranged, the lifting linear guide rail 37 and the lifting linear lead screw module 38 are fixedly mounted on the precision firing base plate 66, the lifting linear guide rail 37 and the lifting linear lead screw module 38 are parallel and vertically arranged, one end of the lifting linear lead screw module 38 is connected with the lifting stepping motor 35, the lifting stepping motor 35 is mounted at the uppermost end of the lifting linear lead screw module 38, and the output shaft of the lifting stepping motor 35 is coaxially connected with one end of a lead screw of the lifting linear lead screw module 38; the lifting linear guide rail 37 and the lifting linear screw module 38 adopt the same profile bracket, so that the protruding parts of the respective sliding blocks are equal in height; the fine burning support frame 33 is fixedly arranged on a lifting linear guide rail 37 and a lifting slide block 36 of a lifting linear lead screw module 38; the burnout stepper motor 39 and the lift stepper motor 35 provide driving force to move the burnout mechanism 23 at any position in the plane.

The fine firing stepping motor 39 operates to drive the sliding block of the fine firing linear lead screw module 34 to horizontally move along the axial direction of the lead screw, and further drives the fine firing substrate 66, the lifting linear guide rail 37 thereon and the lifting linear lead screw module 38 to synchronously and horizontally move; in addition, the lifting stepping motor 35 operates to drive the sliding block of the lifting linear screw module 38 to move up and down along the axial direction of the screw, so as to drive the fine burning support 33 and the multi-nozzle fine burning mechanism 23 thereon to move up and down, and adjust the vertical height distance between the multi-nozzle fine burning mechanism 23 and the pit just above and spaced from the fine burning required by the quartz rod 20 to be processed.

As shown in fig. 6, the multi-nozzle finish firing mechanism 23 is fixed at the lower end of a finish firing support frame 33 through a connecting piece 32, and the multi-nozzle finish firing mechanism 23 includes a beam support frame 31, a rotating shaft 25, a nozzle stepping motor 28 and a flame gun nozzle 26; the cross beam support frame 31 is fixed at the lower end of the fine sintering support frame 33 through a connecting piece 32, the cross beam support frame 31 is horizontally arranged, one end of the cross beam support frame 31 is provided with a bearing cushion block 30 with a seat, the other end of the cross beam support frame 31 is provided with a motor support plate 29, two ends of the rotating shaft 25 are respectively supported and arranged on the bearing cushion block 30 with the seat and the motor support plate 29, the motor support plate 29 is provided with a nozzle stepping motor 28, and the rotating shaft 25 is horizontally arranged perpendicular to the quartz rod 20 to be processed; one end of a rotating shaft 25 is hinged to a bearing cushion block 30 with a seat through a bearing 24 with a seat, the other end of the rotating shaft 25 penetrates through a motor support plate 29 through a coupler 27 and then is coaxially connected with an output shaft of a nozzle stepping motor 28, the right side of the rotating shaft 25 is connected with the nozzle stepping motor 28 through the coupler 27, and the left side of the rotating shaft is connected with the bearing cushion block 30 with a seat; a plurality of flame gun spray heads 26 are fixedly arranged on the rotating shaft 25 at intervals along the axial direction of the rotating shaft 25, the interval between the adjacent flame gun spray heads 26 is the same as the interval between the adjacent quartz rods 20 to be processed, the flame gun spray heads 26 are downward vertically, and each flame gun spray head 26 is positioned right above one quartz rod 20 to be processed.

The operation of the nozzle stepping motor 28 drives the rotating shaft 25 to rotate, and then drives each flame gun nozzle 26 on the rotating shaft 25 to rotate around the central axis of the rotating shaft 25, so as to adjust the angle of the flame gun nozzle 26 spraying flame to the side wall of the surface pit in the quartz rod 20 to be processed, and adjust the precision firing angle.

The rotating shaft 25 can rotate a certain angle by the driving force provided by the nozzle stepping motor 28, so that the flame gun nozzle 26 has a revolving swing towards the quartz rod swinging direction, and the quartz rod can be burnt precisely in any position of the flame gun.

The automatic discharging component 42 can realize automatic discharging of the processed quartz rod.

As shown in fig. 7, the automatic discharging part 42 includes a driving timing belt module 43, a driven timing belt module 44, a transmission shaft 47, a discharging stepping motor 48 and a grabbing mechanism 49, the driving timing belt module 43 and the driven timing belt module 44 are arranged in parallel at intervals, the driving timing belt module 43, driven hold-in range module 44 is along treating processing quartz rod 20 direction ground level arrangement of perpendicular to, initiative hold-in range module 43, driven hold-in range module 44 is all under the support frame 60 crossbeam of unloading through respective module installation piece 45 fixed mounting of unloading, initiative hold-in range module 43, pass through transmission shaft 47 coaxial coupling between the conveyer belt wheel of driven hold-in range module 44 with one side, transmission shaft 47 and the output shaft coaxial coupling of step motor 48 of unloading, initiative hold-in range module 43, all with a module slider 46 fixed connection below the conveyer belt of driven hold-in range module 44, the equal fixed mounting in every module slider 46 bottom surface snatchs mechanism 49.

The unloading stepping motor 48 operates to drive the conveyor belts in the driving synchronous belt module 43 and the driven synchronous belt module 44 to move synchronously, so as to drive the respective module slide blocks 46 and the grabbing mechanisms 49 thereon to move horizontally along the conveyor belts, and adjust the positions of the grabbing mechanisms 49 for lowering the quartz rods 20 to be processed.

As shown in fig. 8, the grabbing mechanism 49 comprises a discharging substrate 50 and a plurality of cylinder assemblies, the discharging substrate 50 is fixed on the bottom surface of the module slider 46, the plurality of cylinder assemblies are fixed on the bottom surface of the discharging substrate 50 at intervals, each cylinder assembly comprises a cylinder 51 and a pneumatic clamp 52, the cylinder 51 is fixed on the bottom surface of the discharging substrate 50, and the cylinder 51 is fixedly connected with the pneumatic clamp 52 with the cylinder rod facing downwards; the pneumatic clamp 52 is used to clamp the quartz rod 20 to be processed. The cylinder rod of the air cylinder 51 moves downwards to control the pneumatic clamp 52 to grab and clamp the quartz rod 20 to be processed.

When the air cylinder 51 is ventilated, the piston of the air cylinder 51 extends out, when the air cylinder 51 is cut off, the piston is retracted, when the air clamp 52 is ventilated, the air clamp 52 is tightened, and when the air is cut off, the air clamp 52 is opened. When the processed quartz rod is conveyed to the discharging area, the air cylinder 51 is firstly ventilated to enable the pneumatic clamp to be close to the quartz rod, the pneumatic clamp is ventilated to clamp the quartz rod after finish burning, the air cylinder 51 is cut off, the processed quartz rod is separated from the automatic feeding part 5, the stepping motor 42 provides driving force, the grabbing mechanism 49 is conveyed to the upper side of the accommodating mechanism 53, the air cylinder 51 is continuously ventilated to convey the quartz rod to the position 1mm above the accommodating mechanism, the pneumatic clamp 52 is cut off, and the quartz rod is conveyed to the accommodating box.

The storage mechanism 53 can easily replace the storage case 57, and has a positioning design of the music score.

As shown in fig. 9, the storage mechanism 53 includes a storage rail 54, a slider 55, and a storage case 57; the containing guide rail 54 is fixedly arranged on the frame 1, the containing guide rail 54 is arranged along the direction parallel to the quartz rod 20 to be processed, the slide block 55 is embedded on the containing guide rail 54 in a sliding mode, the containing box 57 is fixed on the slide block 55, and therefore the containing box 57 can be horizontally movably arranged on the frame 1; a storage box baffle 59 is arranged and installed on the rack 1 at one end of the storage guide rail 54, the storage box baffle 59 is fixed on the rack 1 through threaded connection, and the limiting slide block 55 and the storage box 57 are blocked by the storage box baffle 59 along the moving position of the storage guide rail 54.

An arc-shaped metal plate 58 is arranged on the storage box moving bottom plate 56 of the storage box 57, the middle of the arc-shaped metal plate 58 is higher than the two sides, and the arc-shaped metal plate 58 is used for guiding and rolling the to-be-processed quartz rods 20 falling on the arc-shaped metal plate to the two side edges of the storage box 57.

The concrete implementation also comprises three sets of tank chain components, one tank chain component is arranged beside the automatic feeding part 5, the automatic fine firing part 21 and the automatic discharging part 42, and the cable storage tank chain 61 is used for storing cables for containing electric parts in the automatic feeding part 5, the automatic fine firing part 21 and the automatic discharging part 42.

The tank chain assembly includes a tank chain connection 62 and a cable receiving tank chain 61,

in a tank chain component of the automatic feeding part 5, a cable-receiving tank chain 61 is arranged on the rack 1, and one end of the cable-receiving tank chain 61 is connected with a feeding substrate 65 of the automatic feeding part 5 through a tank chain connecting piece 62;

in the tank chain component of the automatic precision firing part 21, a cable-receiving tank chain 61 is arranged on the portal frame 22, and one end of the cable-receiving tank chain 61 is connected with a precision firing substrate 66 of the automatic precision firing part 21 through a tank chain connecting piece 62;

in the tank chain assembly of the automatic discharge section 42, a cable-receiving tank chain 61 is disposed on the discharge support frame 60, and one end of the cable-receiving tank chain 61 is connected to the discharge substrate 50 of the automatic discharge section 42 via a tank chain connecting member 62.

The receiver moving base plate 56 of the receiver 57 is hollow, and a magnet is provided behind the receiver moving base plate 56 and used for magnetically adsorbing the receiver baffle 59.

When the processed quartz rod is conveyed to the storage box, the arc-shaped metal plate 58 smoothly rolls the processed quartz rod to the outermost edge of the storage box 57 by means of a slight gravity, so that the top end part of the arc-shaped metal plate 58 is left free.

After receiver 57 is piled up with the quartzy stick that processing was accomplished, the workman can pull receiver removal bottom plate 56's handle earlier, remove the complete machine with receiver 57, can take out receiver whole through the handle of receiver 57 both sides again, the fretwork design is adopted to the bottom of receiver 57, reduce the weight of receiver, the workman places receiver removal bottom plate 56 earlier with empty receiver on, remove receiver removal bottom plate 56 with the handle of receiver removal bottom plate 56 front end and push away receiver to the end, receiver removal bottom plate 56 designs behind the back and uses magnet, receiver baffle 59 behind the back of the magnet absorption during the end, accomplish the location, the workman pushes away receiver 57 to receiver removal bottom plate 56 bottom again can.

The working process of the invention is as follows:

firstly, manually placing a quartz rod 22 to be processed on an automatic feeding part 5, wherein one side of the quartz rod is fixed by a pneumatic three-jaw chuck 19, the middle of the quartz rod is supported by a three-seat 18 quartz rod supporting pedestal, the other side of the quartz rod is supported by a 17 quartz rod supporting part, and a feeding stepping motor 15 provides driving force to move the automatic feeding part 5 to an automatic fine firing part 21; the precision firing stepping motors 39 and 35 provide driving force to drive the multi-nozzle precision firing mechanism 23 to move at any point in a plane, the stepping motor 29 provides driving force to enable the rotating shaft 25 to rotate, so that the flame gun 26 is driven to swing in the fixed direction of the quartz rod, meanwhile, the rod rotating stepping motor 7 provides driving force to drive the driving gear 8, so that the rack 9 is driven, the rack 9 drives the three driven gears 11 to enable the three quartz rods to achieve the same turnover, so that precision firing operation of any part of the surface of the quartz rod can be achieved, and further, a precision firing process of the quartz rod is achieved; after the quartz rod is subjected to fine firing operation, the feeding stepping motor 15 continues to provide driving force to convey the automatic feeding part 5 to the automatic discharging part 42 area, the air cylinder 51 is ventilated, the piston rod is close to the quartz rod, the pneumatic three-jaw chuck 19 is cut off, the chuck is opened, the pneumatic clamp 52 is ventilated, the pneumatic clamp clamps the quartz rod, the air cylinder 51 is cut off, the piston rod is retracted, and the quartz rod is taken out of the automatic feeding part 5; the stepping motor 48 provides driving force, the grabbing mechanism 49 is conveyed to the containing mechanism 53, the air cylinder 51 is ventilated, the piston rod works to the position 1mm above the arc-shaped metal plate 58, the pneumatic clamp 52 is disconnected, the quartz rod is conveyed into the containing box 57, and the whole machine operation is completed.

The worker can control the starting and stopping of the machine through the touch screen 64, and meanwhile, the touch screen 64 interface records the number of the processed quartz rods.