DSP + digital high-frequency power supply carried five-axis linkage quenching machine tool

文档序号:1961462 发布日期:2021-12-14 浏览:25次 中文

阅读说明:本技术 Dsp+数字高频电源搭载五轴联动淬火机床 (DSP + digital high-frequency power supply carried five-axis linkage quenching machine tool ) 是由 卢艳丽 胡建飞 于 2021-08-09 设计创作,主要内容包括:本发明公开了DSP+数字高频电源搭载五轴联动淬火机床,包括机床主体,所述机床主体的内部分别设置有第一腔室、第二腔室和第三腔室,所述第一腔室的内部设置有集水盒,所述第二腔室的内部设置有冷却圈,所述冷却圈的上方设置有加热圈。该DSP+数字高频电源搭载五轴联动淬火机床通过对轴类等圆柱形零件进行加工淬火时,可以先将其底端放置在放置槽的内部,然后将其顶端放置在固定环的内部,随后移动固定环两侧的调节杆,使调节杆一侧的夹持板将零件夹持固定,最后将固定螺栓拧紧固定,这样便于对零件进行稳定的固定,便于机床对其进行淬火加工,提高了装置淬火的稳定性,解决了不便于对需要淬火的零件进行固定的问题。(The invention discloses a five-axis linkage quenching machine tool carried by a DSP + digital high-frequency power supply, which comprises a machine tool main body, wherein a first chamber, a second chamber and a third chamber are respectively arranged in the machine tool main body, a water collecting box is arranged in the first chamber, a cooling ring is arranged in the second chamber, and a heating ring is arranged above the cooling ring. This five-axis linkage quenching lathe of DSP + digital high frequency power supply carrying on is through processing when quenching to cylindrical parts such as axle class, can place the inside at the standing groove with its bottom earlier, then place its top in solid fixed ring's inside, remove the regulation pole of solid fixed ring both sides afterwards, the grip block that makes regulation pole one side is fixed with the part centre gripping, it is fixed to screw up fixing bolt at last, be convenient for carry out stable fixed to the part like this, the lathe of being convenient for carries out quenching processing to it, the stability of device quenching has been improved, the problem of being not convenient for carry out the fixed to the part that needs the quenching has been solved.)

DSP + digital high frequency power carries on five-axis linkage quenching machine tool, including lathe main part (1), its characterized in that: a first chamber (2), a second chamber (9) and a third chamber (11) are respectively arranged inside the machine tool main body (1), a water collecting box (3) is arranged inside the first chamber (2), a cooling ring (7) is arranged inside the second chamber (9), a heating ring (8) is arranged above the cooling ring (7), a first screw shaft (15) is movably connected to one side inside the second chamber (9), a first driving block (18) is arranged outside the first screw shaft (15), a connecting rod (17) is fixedly connected between the first driving block (18) and the heating ring (8), a second screw shaft (16) is movably connected to one side inside the second chamber (9), a second driving block (19) is arranged outside the second screw shaft (16), and a fixing rod (30) is fixedly connected between the second driving block (19) and the cooling ring (7), one side of the interior of the first chamber (2) is provided with a numerical control power supply (22), and one side of the water collecting box (3) is fixedly connected with a drain pipe (23).

2. The DSP + digital high-frequency power supply five-axis linkage quenching machine tool according to claim 1, characterized in that: the utility model discloses a multi-unit adjustable clamp device, including second chamber (9), the inside top swing joint of second chamber (9) has second pivot (27), the solid fixed ring of bottom fixedly connected with (10) of second pivot (27), the both sides fixedly connected with adjustment tank (25) of solid fixed ring (10), the inside of adjustment tank (25) is provided with adjusts pole (24), multiunit regulation hole (29) have been seted up to the inside of adjusting pole (24), one side fixedly connected with grip block (26) of adjusting pole (24), the first driving motor (12) of top fixedly connected with of second pivot (27), be provided with fixing bolt (28) between adjusting pole (24) and adjustment tank (25).

3. The DSP + digital high-frequency power supply five-axis linkage quenching machine tool according to claim 1, characterized in that: the bottom end of the interior of the second chamber (9) is fixedly connected with an electric push rod (4), a placing groove (6) is arranged above the electric push rod (4), and the placing groove (6) is movably connected with a first rotating shaft (5) with the output end of the electric push rod (4).

4. The DSP + digital high-frequency power supply five-axis linkage quenching machine tool according to claim 1, characterized in that: the inside of the third cavity (11) is assembled with a second driving motor (13), the output end of the second driving motor (13) is fixedly connected with the top end of the first screw shaft (15) through a coupler, the inside of the second cavity (9) is fixedly connected with a limiting shaft (14), and the first driving block (18) and the second driving block (19) are both sleeved outside the limiting shaft (14).

5. The DSP + digital high-frequency power supply five-axis linkage quenching machine tool according to claim 1, characterized in that: a water conveying pipe (32) is arranged inside the cooling ring (7), and eight groups of high-pressure spray heads (31) are fixedly connected to the inner side of the water conveying pipe (32).

6. The DSP + digital high-frequency power supply five-axis linkage quenching machine tool according to claim 1, characterized in that: a driving wheel (33) is fixedly connected to the outer portion of the first screw shaft (15), a driven wheel (20) is fixedly connected to the outer portion of the second screw shaft (16), and a crawler belt (21) is arranged between the driving wheel (33) and the driven wheel (20).

Technical Field

The invention relates to the technical field of quenching machine tools, in particular to a five-axis linkage quenching machine tool carried by a DSP + digital high-frequency power supply.

Background

The quenching machine tool can heat and quench various shaft parts, wherein quenching refers to heating metal to a certain temperature, then placing the parts in water or air for rapid cooling, and quenching can improve the strength and hardness of the metal.

The five-axis linkage machine tool needs more power sources, although the machine tool is high in machining efficiency, the machine tool is not energy-saving and environment-friendly enough, and shaft parts cannot be stably fixed when the machine tool is quenched, so that the quenching process is not stable enough and faults easily occur, and therefore a digital high-frequency power source for improving stability needs to be designed to carry the five-axis linkage quenching machine tool.

Disclosure of Invention

The invention aims to provide a five-axis linkage quenching machine tool with a DSP + digital high-frequency power supply, which aims to solve the problem that parts needing quenching are inconvenient to fix in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the DSP + digital high-frequency power supply carried five-axis linkage quenching machine tool comprises a machine tool main body, wherein a first chamber, a second chamber and a third chamber are respectively arranged in the machine tool main body, a water collecting box is arranged in the first chamber, a cooling ring is arranged in the second chamber, a heating ring is arranged above the cooling ring, one side inside the second chamber is movably connected with a first screw shaft, a first driving block is arranged outside the first screw shaft, a connecting rod is fixedly connected between the first driving block and the heating ring, a second screw shaft is movably connected to one side of the interior of the second chamber, a second driving block is arranged outside the second screw shaft, the water collecting box is characterized in that a fixing rod is fixedly connected between the second driving block and the cooling ring, a numerical control power supply is assembled on one side of the interior of the first cavity, and a water discharging pipe is fixedly connected on one side of the water collecting box.

Preferably, the inside top swing joint of second cavity has the second pivot, the solid fixed ring of bottom fixedly connected with of second pivot, gu fixed ring's both sides fixedly connected with adjustment tank, the inside of adjustment tank is provided with the regulation pole, the multiunit regulation hole has been seted up to the inside of adjusting the pole, one side fixedly connected with grip block of pole, the first driving motor of top fixedly connected with of second pivot, be provided with fixing bolt between regulation pole and the adjustment tank.

Preferably, the bottom end inside the second chamber is fixedly connected with an electric push rod, a placing groove is arranged above the electric push rod, and the placing groove is movably connected with a first rotating shaft with the output end of the electric push rod.

Preferably, a second driving motor is assembled inside the third chamber, an output end of the second driving motor is fixedly connected with the top end of the first screw shaft through a coupler, a limiting shaft is fixedly connected inside the second chamber, and the first driving block and the second driving block are both sleeved outside the limiting shaft.

Preferably, a water pipe is arranged inside the cooling ring, and eight groups of high-pressure nozzles are fixedly connected to the inner side of the water pipe.

Preferably, the outer portion of the first screw shaft is fixedly connected with a driving wheel, the outer portion of the second screw shaft is fixedly connected with a driven wheel, and a crawler belt is arranged between the driving wheel and the driven wheel.

Compared with the prior art, the invention has the beneficial effects that: the DSP + digital high-frequency power supply carrying five-axis linkage quenching machine tool not only realizes the purposes of fixing parts and improving the quenching stability, but also realizes the purposes of reducing power loss, saving energy and protecting environment;

(1) through the fixing ring, the first driving motor, the adjusting rod, the adjusting groove, the clamping plate, the second rotating shaft, the fixing bolt and the adjusting hole, when cylindrical parts such as shafts are processed and quenched, the bottom end of the cylindrical parts can be placed inside the placing groove, the top end of the cylindrical parts is placed inside the fixing ring, the adjusting rods on the two sides of the fixing ring are moved, the clamping plate on one side of the adjusting rod clamps and fixes the parts, and finally the fixing bolt is screwed and fixed, so that the parts can be stably fixed, a machine tool can quench and process the parts conveniently, and the quenching stability of the device is improved;

(2) through the cooling ring, the fixing rod, the high-pressure nozzle and the water delivery pipe, the second screw shaft drives the cooling ring to move up and down, the parts are heated through the heating ring in the machine tool at first, then the cooling ring cools the parts after following the cooling ring, the outside of the cooling ring is communicated with the water pipe, the water pipe is conveyed into the water delivery pipe and is sprayed out through the high-pressure nozzle, cold water cools and quenches the parts in the cooling ring, the cooling ring and the heating ring move synchronously and follow the lower part of the heating ring, so that the quenching after heating is realized immediately, and the quenching efficiency of the device is improved;

(3) through the second driving motor, from driving wheel, track and action wheel, the second driving motor can drive first lead screw axle and rotate, and the action wheel outside first lead screw axle and the follow driving wheel outside the second lead screw axle pass through track fixed connection, can drive the synchronous same-speed rotation of second lead screw axle after first lead screw axle rotates, and this structure has realized that a set of power supply can drive two sets of axles and rotate simultaneously, has reduced the demand of power supply, has improved the energy-concerving and environment-protective of efficiency of quenching.

Drawings

FIG. 1 is a schematic front sectional view of the present invention;

FIG. 2 is a schematic sectional view of the retaining ring of the present invention in a bottom view;

FIG. 3 is a schematic top sectional view of the cooling ring of the present invention;

fig. 4 is a schematic front sectional view of a driving wheel according to the present invention.

In the figure: 1. a machine tool main body; 2. a first chamber; 3. a water collection box; 4. an electric push rod; 5. a first rotating shaft; 6. a placement groove; 7. cooling the ring; 8. heating a ring; 9. a second chamber; 10. a fixing ring; 11. a third chamber; 12. a first drive motor; 13. a second drive motor; 14. a limiting shaft; 15. a first screw shaft; 16. a second screw shaft; 17. a connecting rod; 18. a first driving block; 19. a second driving block; 20. a driven wheel; 21. a crawler belt; 22. a numerical control power supply; 23. a drain pipe; 24. adjusting a rod; 25. an adjustment groove; 26. a clamping plate; 27. a second rotating shaft; 28. fixing the bolt; 29. an adjustment hole; 30. fixing the rod; 31. a high pressure spray head; 32. a water delivery pipe; 33. a driving wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1: referring to fig. 1-4, the five-axis linkage quenching machine tool carried by the DSP + digital high-frequency power supply comprises a machine tool main body 1, first chambers 2 respectively arranged inside the machine tool main body 1, the water collecting box 3 is arranged inside the first chamber 2, the cooling ring 7 is arranged inside the second chamber 9, the heating ring 8 is arranged above the cooling ring 7, the first screw shaft 15 is movably connected to one side inside the second chamber 9, the first driving block 18 is arranged outside the first screw shaft 15, the connecting rod 17 is fixedly connected between the first driving block 18 and the heating ring 8, the second screw shaft 16 is movably connected to one side inside the second chamber 9, the second driving block 19 is arranged outside the second screw shaft 16, the numerical control power source 22 is assembled to one side inside the first chamber 2, and the water discharging pipe 23 is fixedly connected to one side of the water collecting box 3;

the top end inside the second chamber 9 is movably connected with a second rotating shaft 27, the bottom end of the second rotating shaft 27 is fixedly connected with a fixing ring 10, two sides of the fixing ring 10 are fixedly connected with adjusting grooves 25, adjusting rods 24 are arranged inside the adjusting grooves 25, a plurality of groups of adjusting holes 29 are formed inside the adjusting rods 24, one side of each adjusting rod 24 is fixedly connected with a clamping plate 26, the top end of the second rotating shaft 27 is fixedly connected with a first driving motor 12, a fixing bolt 28 is arranged between each adjusting rod 24 and each adjusting groove 25, the bottom end inside the second chamber 9 is fixedly connected with an electric push rod 4, a placing groove 6 is arranged above each electric push rod 4, and the placing groove 6 and the output end of each electric push rod 4 are movably connected with a first rotating shaft 5;

specifically, as shown in fig. 1 and fig. 2, when a cylindrical part such as a shaft is quenched, the bottom end of the cylindrical part may be placed inside the placing groove 6, the top end of the cylindrical part may be placed inside the fixing ring 10, the adjusting rods 24 on both sides of the fixing ring 10 may be moved, the clamping plates 26 on one side of the adjusting rods 24 clamp and fix the cylindrical part, and the fixing bolts 28 may be screwed and fixed, so that the cylindrical part may be stably fixed, the cylindrical part may be quenched by a machine tool, and the quenching stability of the device may be improved.

Example 2: a fixing rod 30 is fixedly connected between the second driving block 19 and the cooling ring 7, a water conveying pipe 32 is arranged inside the cooling ring 7, and eight groups of high-pressure nozzles 31 are fixedly connected to the inner side of the water conveying pipe 32;

specifically, as shown in fig. 1 and 3, the second screw shaft 16 drives the cooling ring 7 to move up and down, the part is heated by the heating ring 8 in the machine tool, then the cooling ring 7 cools the part immediately after the heating ring, the outside of the cooling ring 7 is communicated with a water pipe, the water pipe is conveyed into the water pipe 32 and is sprayed out through the high-pressure spray head 31, cold water is used for cooling and quenching the part in the cooling ring 7, the cooling ring 7 and the heating ring 8 move synchronously and immediately follow the position below the heating ring 8, instant quenching after heating is achieved, and quenching efficiency of the device is improved.

Example 3: a second driving motor 13 is assembled inside the third chamber 11, the output end of the second driving motor 13 is fixedly connected with the top end of the first screw shaft 15 through a coupler, a limiting shaft 14 is fixedly connected inside the second chamber 9, the first driving block 18 and the second driving block 19 are both sleeved outside the limiting shaft 14, a driving wheel 33 is fixedly connected outside the first screw shaft 15, a driven wheel 20 is fixedly connected outside the second screw shaft 16, and a crawler belt 21 is arranged between the driving wheel 33 and the driven wheel 20;

specifically, as shown in fig. 1 and 4, the second driving motor 13 may drive the first screw shaft 15 to rotate, the driving wheel 33 outside the first screw shaft 15 and the driven wheel 20 outside the second screw shaft 16 are fixedly connected through the crawler 21, and the first screw shaft 15 may drive the second screw shaft 16 to synchronously rotate at the same speed after rotating.

The working principle is as follows: when the device is used, the bottom end of a part is placed in the placing groove 6, the top end of the part is placed in the fixing ring 10, the adjusting rods 24 on two sides of the fixing ring 10 are moved, the clamping plates 26 on one side of the adjusting rods 24 clamp and fix the part, finally the fixing bolts 28 are screwed and fixed, so that the part is conveniently and stably fixed, the part is heated up and down by the heating ring 8, the part is cooled by the cooling ring 7, the outside of the cooling ring 7 is communicated with the water pipe, the water pipe is conveyed into the water conveying pipe 32 and is sprayed out from the high-pressure spray head 31, the part in the cooling ring 7 is cooled and quenched by cold water, the cooling ring 7 and the heating ring 8 synchronously move and are closely under the heating ring 8, the heating and instant quenching is realized, the whole device is controlled and adjusted by the DSP and the numerical control power supply 22, the driving wheel 33 outside the first screw shaft 15 and the driven wheel 20 outside the second screw shaft 16 are fixedly connected through the crawler 21, the first screw shaft 15 can drive the second screw shaft 16 to synchronously rotate at the same speed after rotating, and the structure realizes that one group of power source can drive two groups of shafts to simultaneously rotate, thereby reducing the requirement of the power source and improving the quenching efficiency, saving energy and protecting environment.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

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