阅读说明：本技术 一种嵌件连续成型工艺 (Continuous molding process for inserts ) 是由 万智雄 于 2021-08-02 设计创作，主要内容包括：本发明公开了一种嵌件连续成型工艺,涉及模具技术领域,包括以下步骤：S1,输送料带,在料带上进行冲孔；S2,在料带上进行修边,冲出产品外形；S3,对产品进行翻边及折弯,将需要冲压的若干个冲压侧面朝向同一方向；S4,对产品的各所述冲压侧面进行冲压,使产品成型；S5,分离产品,使产品脱离料带。上述技术方案,通过冲孔及修边,先冲出产品外形,然后对产品进行翻边和折弯,将冲压侧面朝向同一方向,然后对冲压侧面进行冲压,第一面板、第二面板、第三面板和第四面板四个基准面同步整形得到,四个基准面精度高。(The invention discloses a continuous molding process of an insert, which relates to the technical field of molds and comprises the following steps: s1, conveying the material belt, and punching the material belt; s2, trimming the material belt, and punching the product shape; s3, flanging and bending the product, and enabling a plurality of stamping side faces to be stamped to face the same direction; s4, stamping each stamping side face of the product to form the product; and S5, separating the product to separate the product from the material belt. According to the technical scheme, the product appearance is firstly punched out through punching and trimming, then the product is turned over and bent, the punching side faces face the same direction, then the punching side faces are punched, the four reference faces of the first panel, the second panel, the third panel and the fourth panel are synchronously shaped, and the four reference faces are high in precision.)

1. A continuous insert molding process is characterized by comprising the following steps:

s1, conveying the material belt, and punching the material belt;

s2, trimming the material belt, and punching the product shape;

s3, flanging and bending the product, and enabling a plurality of stamping side faces to be stamped to face the same direction;

s4, stamping each stamping side face of the product to form the product;

and S5, separating the product to separate the product from the material belt.

2. The insert continuous molding process according to claim 1, characterized in that: in step S1, a plurality of pilot holes and a plurality of fixing holes for plastic to flow into for fixing are punched on the tape.

3. The insert continuous molding process according to claim 1, characterized in that: in step S2, after the trimming is performed on the material strap, the third panel is connected to the material strap, and the second substrate is connected to the material strap through the connecting plate.

4. The insert continuous molding process according to claim 3, characterized in that: in step S3, the first base plate is flanged to form a first fixing plate and a first panel, and the second base plate is flanged to form a second fixing plate.

5. The insert continuous molding process according to claim 4, wherein: in step S3, the connecting plate and the second substrate are simultaneously bent, so that the product is turned over and the third panel is turned out, and the third panel is parallel to the first panel.

6. The insert continuous molding process according to claim 5, wherein: in the step S4, a concave pit is punched on the third panel, the center line of the concave pit intersects with the second substrate, and then the plate on one side of the concave pit is further punched to form a fourth panel parallel to the third panel.

7. The insert continuous molding process according to claim 5, wherein: in the step S4, one side of the first panel is flanged, and the second panel parallel to the first panel is turned out, and a flanging line between the first panel and the second panel is parallel to the first base plate.

8. The insert continuous molding process according to claim 6 or 7, characterized in that: and between the step S4 and the step S5, after the product is formed, the connecting plate is bent, the product is turned over, and therefore the connecting position of the second base plate and the first base plate is flanged, and the product is formed.

Technical Field

The invention relates to the technical field of molds, in particular to a continuous molding process of an insert.

Background

At present, about 40% of automobile skylights adopt a metal framework to support, connect and reinforce the skylight, and the metal framework belongs to an important part in the skylight, and the metal framework is called as an insert in the industry.

In the skylight insert, according to the conventional belt material and the vertical flanging process, as shown in fig. 1, the product 100 includes a first substrate 111 and a second substrate 121 which are connected, wherein the first substrate 111 needs to be flanged out of a first panel 113 and a second panel 114, the first panel 113 needs to be flanged, the second panel 114 needs to be flanged, the first panel 113 and the second panel 114 are flanged twice, and the first panel 113 and the second panel 114 are not parallel easily in the actual production process, but the product requires that the first panel 113 and the second panel 114 need to be parallel and cannot be tilted, so that the product precision is not up to standard easily, and the rejection rate is increased.

In addition, the second substrate 121 also needs to be turned over to form the third panel 123 and the fourth panel 124, the first panel 113, the second panel 114, the third panel 123 and the fourth panel 124 are all reference surfaces, and the four-surface reference and zero-sticking of the gauge cannot exceed 0.1 mm. According to the conventional belt material and the + Z-direction flanging, the four reference surfaces can not be shaped synchronously, and the final reference can not meet the product requirement.

Disclosure of Invention

The present invention is directed to solving, at least to some extent, one of the above-mentioned problems in the prior art. Therefore, the embodiment of the invention provides the insert continuous forming process, which can enable the four reference surfaces to be in the same stamping direction, and the precision of the four reference surfaces is met through shaping.

The insert continuous molding process provided by the embodiment of the invention comprises the following steps of:

s1, conveying the material belt, and punching the material belt;

s2, trimming the material belt, and punching the product shape;

s3, flanging and bending the product, and enabling a plurality of stamping side faces to be stamped to face the same direction;

s4, stamping each stamping side face of the product to form the product;

and S5, separating the product to separate the product from the material belt.

In an alternative or preferred embodiment, in step S1, a plurality of pilot holes and a plurality of fixing holes for plastic to flow into for fixing during injection molding are punched on the tape.

In an alternative or preferred embodiment, in step S1, a plurality of pilot holes and a plurality of fixing holes for plastic to flow into for fixing during injection molding are punched on the tape.

In an alternative or preferred embodiment, a first fixing board is connected to the first substrate of the product, a second fixing board is connected to the second substrate of the product, and in step S2, after trimming is performed on the material tape, the third substrate is connected to the material tape, and the second substrate is connected to the material tape through the connecting board.

In an alternative or preferred embodiment, in step S3, the first base board is flanged to form the first fixing board and the first panel, and the second base board is flanged to form the second fixing board.

In an alternative or preferred embodiment, in step S3, the connecting board and the second substrate are simultaneously bent, so that the product is turned over and the third panel is turned out, and the third panel is parallel to the first panel.

In an alternative or preferred embodiment, in step S4, a concave pit is punched on the third panel, the central line of the concave pit intersects with the second substrate, and then the sheet material on one side of the concave pit is further punched to form a fourth panel parallel to the third panel.

In an alternative or preferred embodiment, in step S4, one side of the first panel is flanged and a second panel parallel to the first panel is turned out, and a flanging line between the first panel and the second panel is parallel to the first base plate.

In an alternative or preferred embodiment, between the step S4 and the step S5, after the product is formed, the connecting plate is bent to turn over the product, so that the connecting position of the second substrate and the first substrate is flanged further to form the product.

Based on the technical scheme, the embodiment of the invention at least has the following beneficial effects: according to the technical scheme, the product appearance is firstly punched out through punching and trimming, then the product is turned over and bent, the punching side faces face the same direction, then the punching side faces are punched, the four reference faces of the first panel, the second panel, the third panel and the fourth panel are synchronously shaped, and the four reference faces are high in precision.

Drawings

The invention is further described below with reference to the accompanying drawings and examples;

FIG. 1 is a perspective view of a product;

FIG. 2 and FIG. 3 are flow charts of the product process of this embodiment;

FIG. 4 is an enlarged view of a portion of circle D of FIG. 2;

FIG. 5 is a schematic process diagram of the product in step S4 according to this embodiment;

FIG. 6 is a cross-sectional view of the process treatment of A-A in FIG. 3;

FIG. 7 is a cross-sectional view of the process treatment of B-B in FIG. 3;

FIGS. 8 and 9 are cross-sectional views of the process C-C of FIG. 3;

FIG. 10 is a cross-sectional view of the process treatment of E-E in FIG. 5;

FIG. 11 is a cross-sectional view of the process F-F of FIG. 5;

FIG. 12 is a cross-sectional view of the process G-G of FIG. 5;

FIG. 13 is an enlarged partial view of circle H of FIG. 11;

fig. 14 is a partial enlarged view of the J-turn in fig. 8.

Detailed Description

Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.

In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.

At present, the insert is used as a common part of an automobile skylight to support, connect and strengthen the skylight. As shown in fig. 1, the product 100 includes a first substrate 111 and a second substrate 121 connected to each other, wherein the first substrate 111 needs to be turned over to turn over the first panel 113 and the second panel 114, the first panel 113 needs to be turned over first, and then the second panel 114 needs to be turned over, the first panel 113 and the second panel 114 are turned over twice, and are liable to be unparallel in an actual production process, but the product 100 requires that the first panel 113 and the second panel 114 must be parallel and cannot be tilted, which is liable to cause that the product precision does not reach the standard and the rejection rate increases. In addition, the second substrate 121 also needs to be turned over to form the third panel 123 and the fourth panel 124, the first panel 113, the second panel 114, the third panel 123 and the fourth panel 124 are all reference surfaces, and the four-surface reference requires that zero-pasting with the inspection tool cannot exceed 0.1mm in the detection requirement. .

With reference to fig. 2 to 13, there is shown a continuous insert molding process comprising the steps of:

s1, feeding the tape 200, punching the tape 200, specifically, punching a plurality of pilot holes on the tape 200, and a plurality of fixing holes for plastic to flow into for fixing during injection molding, wherein the requirement for the position of the fixing holes is low.

And S2, trimming the material belt 200 and punching the product appearance.

In step S2, after the tape 200 is trimmed, the third panel 123 is connected to the tape 200, and the second substrate 121 is connected to the tape 200 through the connecting plate 125, as shown in fig. 2 and 3.

In step S2, the product 100 is mainly trimmed, and the punching operation is performed at the same time, which should not be construed as limiting the present invention.

And S3, flanging and bending the product 100, and enabling a plurality of stamping side surfaces needing stamping to face to the same direction.

The first base plate 111 is flanged to form the first fixing plate 112 and the first panel 113, and the second base plate 121 is flanged to form the second fixing plate 122, as shown in fig. 2. It is essential that this process is not performed in one flanging die, but can be divided into multiple flanging steps.

Referring to fig. 6 and 7, the flanging is performed by a flanging first flanging mechanism, the first flanging mechanism includes a first upper die holder 312 and a first lower die holder 316, the first upper die holder 312 is mounted on the first upper supporting plate 311, the first upper die holder 312 is mounted with a first flanging block 317 for flanging the product 100, and the first lower die holder 316 is mounted with a first lower pad 315 for supporting the product 100. In addition, the first upper die holder 312 is provided with a first upper clamping plate 313 for clamping the product before flanging, and a first upper stripper plate 314 for stripping.

Then, the connecting plate 125 and the second substrate 121 are simultaneously bent, so that the product 100 is turned over and the third panel 123 is turned out, and the third panel 123 is parallel to the first panel 113. The bending mechanism adopts the bending die in the prior art.

And S4, stamping each stamping side surface of the product to form the product.

In fig. 4 and 5, a concave pit is punched on the third panel 123, that is, the center line of the concave pit intersects with the second substrate 121 at the position shown by E-E in fig. 5, and then the plate on one side of the concave pit is further punched to form a fourth panel 124 parallel to the third panel 123.

Referring to fig. 10, the product 100 is pit-stamped by a second stamping mechanism, the second stamping mechanism includes a second upper die holder 322 and a second lower die holder 326, the second upper die holder 322 is mounted on a second upper supporting plate 321, the second upper die holder 322 is mounted with a second punch 327 for stamping the product 200, and a second die 328 matched with the second punch 327 is mounted on the second lower die holder 326 through a second lower backing plate 325. In addition, the second upper die holder 322 is provided with a second upper clamping plate 323 for clamping the product before flanging, and a second upper stripper plate 324 for stripping the material.

Referring to fig. 11, the product 100 is turned over by a third flanging mechanism, the third flanging mechanism performs a side flanging operation on the product 100, the product before flanging is convex, as shown by a dotted line in fig. 13, and is flattened by a third flanging punch 337, the third flanging mechanism includes a third upper die holder 332 and a third lower die holder 336, the third upper die holder 332 is mounted on a third upper supporting plate 332, the third upper die holder 332 is mounted with a wedge 339, the third lower die holder 336 is mounted with a third flanging punch 337 and a third flanging die 338 that are matched with each other, the third flanging die 338 is mounted on the third lower die holder 336 by a third lower backing plate 335, and the wedge 339 moves down along with the third upper die holder 332 to drive the third flanging punch 337, so as to laterally shift the product to be convex. In addition, the third upper die holder 332 is provided with a third upper clamping plate 333 for clamping the product before flanging, and a third upper stripper plate 334 for stripping the material.

Referring to fig. 12, the product 100 is finally shaped by a fourth press mechanism including a fourth upper die holder 342 and a fourth lower die holder 346, the fourth upper die holder 342 is mounted on a fourth upper plate 341, the fourth upper die holder 342 is mounted with a fourth shaping punch 347 for pressing the product 200, and a fourth shaping die 348 engaged with the fourth shaping punch 347 is mounted on the fourth lower die holder 346 through a fourth lower shim 345. In addition, the fourth upper die holder 342 is provided with a fourth upper clamping plate 343 for clamping a product before flanging, and a fourth upper stripper plate 344 for stripping.

In addition, one side of the first panel 113 is turned up, and the second panel 114 parallel to the first panel 113 is turned out, and a turn-up line between the first panel 113 and the second panel 114 is parallel to the first base plate 111. As shown in fig. 10 and 12, the second punching mechanism and the fourth punching mechanism are respectively used to perform flanging, the flanging and shaping process is a conventional process and is not described in detail, and those skilled in the art can understand the flanging and shaping process by combining fig. 5, 10, and 12.

And step S4, after the product is formed, bending the connecting plate to turn over the product, and further flanging the connecting position of the second substrate and the first substrate to form the product.

Referring to fig. 8, 9 and 14, the fifth flanging component is used to flange the bent product, since the material strip 200 needs to float, the material strip moves forward after being separated from the lower die to complete the feeding action, the shape of the bottom of the product 100 after being flanged extends to the inside of the product 100, and after the material strip 200 floats, the shape of the bottom of the product 100 is interfered by the second substrate 121 and the floating block in the prior art.

The fifth flanging component comprises a fifth upper die holder 351, a fifth lower die holder 352, a floating component, a pressing component and a flanging component. The fifth flanging element further comprises a guiding assembly, which comprises an outer guiding post element 354 and an inner guiding post element 353, and the guiding assembly can be realized by adopting the currently common guiding post element.

The fifth upper die holder 351 and the fifth lower die holder 352 are arranged oppositely up and down, the buoyancy lifting assembly is mounted on the fifth lower die holder 352 and used for supporting the product 100, the buoyancy lifting assembly comprises a sliding block 363 and a plurality of driving blocks 362, the sliding block 363 is in contact with each other in a matching inclined plane, the driving blocks 362 can slide up and down, the driving blocks 362 are mounted on the fifth lower die holder 352 through retraction elastic pieces 361, and the retraction elastic pieces 361 apply elastic force moving towards the driving blocks 362 and the sliding block 363 to drive the sliding block 363 to move upwards so as to support the material belt 200.

The pressing assembly is installed on the fifth upper die base 351, the pressing assembly is used for pressing the product 100, the pressing assembly includes a fifth upper pressure plate 356, and the fifth upper pressure plate 356 is installed on the fifth upper die base 351 through a fifth stop plate 355. The flanging assembly comprises a fifth flanging knife block 367 mounted on a fifth upper die base 351 and a fifth flanging punch 366 mounted on a fifth lower die base 352. The fifth flanging knife block 367 moves downwards along with the fifth upper die holder 351, and the fifth lower die holder 352 is provided with a fifth stop 365 so as to guide the downward movement of the fifth flanging knife block 367.

It can be understood that, in the state of opening the mold, the driving block 362 drives the slider 363 to move upward under the action of the elastic retraction member 361, in this embodiment, the elastic retraction member 361 is a first spring, the slider 363 supports the material tape 200, the driving blocks 362 on both sides do not interfere with the feeding of the material tape 200, when the mold is closed, as shown in fig. 10, when the fifth upper mold base 351 moves downward to press the slider 363, the slider 363 moves toward both sides under the action of the downward force of the fifth upper mold base 351, the fifth nitrogen spring 357 of the fifth upper mold base 351 compresses, and when the fifth upper mold base 351 moves downward to the machine tool 180 °, the mold ends, and the fifth flanging knife block 367 cooperates with the fifth flanging punch 366 to flange the product 100, and the fifth upper mold base 351 moves upward, which are sequentially performed the above-mentioned actions.

Preferably, the fifth lower die bed 352 is provided with a lift pin 364, the lift pin 364 passes through the slider 363 to lift the tape 200, and the lift pin 364 has a spring structure therein.

As shown in fig. 9, a second spring 368 is mounted at the bottom of the fifth flanging punch 366, and the fifth flanging punch 366 is in contact with the inclined surface of the slider 363 so that the fifth flanging punch 366 is pressed to move downwards in an inclined manner when the product 100 moves downwards, so that the fifth flanging punch 366 abuts against the inner side of the product 100. Since the reinforcing rib structure may exist on the inner side of the product 100, after the mold is opened, if the fifth flanging male die 366 contacts the product 100, interference may occur with the feeding of the material tape.

S5, separating the product to make the product separate from the strip of material 200.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.