Production device and production method suitable for electronic-grade ammonia gas and ammonia water

文档序号:202892 发布日期:2021-11-05 浏览:8次 中文

阅读说明:本技术 一种适用于电子级氨气与氨水的生产装置及其生产方法 (Production device and production method suitable for electronic-grade ammonia gas and ammonia water ) 是由 刘尚文 陈云斌 顾海燕 孙振波 张金霞 齐庆辰 于 2021-09-17 设计创作,主要内容包括:本发明公开了一种适用于电子级氨气与氨水的生产装置及其生产方法,涉及化工技术领域,包括依次连通的蒸发器、气液分离器、吸附装置、第一精馏装置、第二精馏装置、第一洗涤装置、第二洗涤装置、吸收装置和过滤装置;其中,第一精馏装置和第二精馏装置之间设有热耦合装置,第二精馏装置具有塔顶出气口、第一进口和第二进口,热耦合装置具有液氨进口、热气进口、热气出口和液氨出口,液氨出口与第一进口相连通,第一精馏装置与第二进口相连通,塔顶出气口分别与热气进口、第一洗涤装置和氨气储存装置相连通。本申请中的生产装置可以同时适用于电子级氨气与电子级氨水的生产,且提高了能耗利用率,进而降低了生产成本。(The invention discloses a production device and a production method suitable for electronic-grade ammonia gas and ammonia water, which relate to the technical field of chemical industry and comprise an evaporator, a gas-liquid separator, an adsorption device, a first rectifying device, a second rectifying device, a first washing device, a second washing device, an absorption device and a filtering device which are sequentially communicated; wherein, be equipped with the thermal coupling device between first rectifier unit and the second rectifier unit, second rectifier unit has top of the tower gas outlet, first import and second import, and the thermal coupling device has liquid ammonia import, hot gas export and liquid ammonia export, and the liquid ammonia export is linked together with first import, and first rectifier unit is linked together with the second import, and the top of the tower gas outlet is linked together with hot gas import, first washing device and ammonia storage device respectively. The production device in this application can be applicable to the production of electron level ammonia and electron level aqueous ammonia simultaneously, and has improved energy consumption utilization ratio, and then has reduced manufacturing cost.)

1. A production device suitable for electronic-grade ammonia gas and ammonia water is characterized by comprising an evaporator, a gas-liquid separator, an adsorption device, a first rectifying device, a second rectifying device, a first washing device, a second washing device, an absorption device and a filtering device which are sequentially communicated; wherein, first rectifier unit with be equipped with the thermal coupling device between the second rectifier unit, the second rectifier unit has top of the tower gas outlet, first import and second import, the thermal coupling device has liquid ammonia import, hot gas outlet and liquid ammonia export, the liquid ammonia import with the bottom of first rectifier unit is linked together, hot gas import with the top of the tower gas outlet of second rectifier unit is linked together, hot gas export with the tower cauldron of first rectifier unit is linked together, the liquid ammonia export with the first import of second rectifier unit is linked together, first rectifier unit with the second import of second rectifier unit is linked together, the top of the tower gas outlet of second rectifier unit respectively with hot gas import, first washing device and ammonia storage device are linked together.

2. The apparatus for the production of ammonia and ammonia water of electronic grade according to claim 1, further comprising a filter having an inlet for receiving liquid ammonia of technical grade and an outlet, the outlet of said filter being in communication with said evaporator.

3. The apparatus for producing ammonia and ammonia water in electronic grade according to claim 1 or 2, further comprising a gas purifier, wherein the gas purifier has a gas inlet and a gas outlet, the gas inlet of the gas purifier is communicated with the adsorption device, and the gas outlet of the gas purifier is communicated with the first rectification device.

4. The apparatus for producing electronic grade ammonia gas and ammonia water as defined in claim 1, wherein the outlet of the second rectifying device is connected to the hot gas inlet via a pipeline, and the pipeline is provided with a thermal coupling power device.

5. The apparatus for producing electronic grade ammonia gas and ammonia water as defined in claim 1, wherein a first circulation device is disposed outside the first scrubber, one end of the first circulation device is connected to the bottom of the first scrubber, and the other end of the first circulation device is connected to the middle upper part of the first scrubber.

6. The apparatus for producing electronic grade ammonia gas and ammonia water as defined in claim 1, wherein a second circulation device is provided outside the second scrubber, one end of the second circulation device is connected to the bottom of the second scrubber, and the other end of the second circulation device is connected to the middle upper part of the second scrubber.

7. A production method suitable for electronic-grade ammonia gas and ammonia water, which is characterized by being implemented by adopting the production device suitable for electronic-grade ammonia gas and ammonia water of any one of claims 1 to 6, and comprising the following steps of:

(1) evaporating industrial-grade liquid ammonia serving as a raw material to obtain ammonia gas;

(2) carrying out gas-liquid separation treatment on the ammonia gas obtained in the step (1), removing residual moisture and large-particle impurities in the ammonia gas, and further purifying through adsorption treatment;

(3) introducing the ammonia gas treated in the step (2) into a first rectifying device for rectification and purification;

(4) sending a part of the liquid ammonia at the bottom of the first rectifying device rectified and purified in the step (3) into a second rectifying device for rectification and purification again, and sending the other part of the liquid ammonia into a thermal coupling device;

(5) after rectification and purification are carried out again in the second rectifying device in the step (4), ammonia gas discharged from the top of the second rectifying device is divided into three parts for treatment, and the first part of ammonia gas enters the thermal coupling device and carries out heat exchange treatment with the liquid ammonia sent into the thermal coupling device in the step (3); the second part of ammonia is treated by the next procedure; collecting a third part of ammonia gas to obtain ultra-pure electronic grade ammonia gas;

(6) and (5) sequentially washing, absorbing and filtering the second part of ammonia gas in the step (5) to obtain the ultrapure electronic grade ammonia water.

8. The method for producing ammonia and ammonia water for electronic grade according to claim 7, characterized by further comprising a filtration treatment of the raw material industrial grade liquid ammonia before step (1).

9. The method for producing electronic grade ammonia gas and ammonia water as claimed in claim 7, further comprising a gas purification treatment of the ammonia gas after the adsorption treatment in step (2) before step (3), wherein a plurality of membranes with different particle sizes are used in the gas purification treatment, and the particle size of the membranes is 10-30 nm.

10. The production method of ammonia gas and ammonia water for electronic grade according to claim 7, wherein the washing in step (6) includes a first washing treatment and a second washing treatment, in which both the first washing treatment and the second washing treatment are circularly washed with ultrapure water having a resistivity of more than 18M Ω -cm; in the absorption treatment in the step (6), absorption was performed using ultrapure water having a resistivity of 18 M.OMEGA.. cm.

Technical Field

The invention relates to the technical field of chemical industry, in particular to a production device and a production method suitable for electronic-grade ammonia gas and ammonia water.

Background

With the development of the semiconductor industry, the requirements on the trace metal impurity content, the particle size and the number of particles, the anion impurity content and the like of wet electronic chemicals are more and more strict, and the market more and more needs more ultra-pure electronic grade chemicals and gases. At present, electronic-grade ammonia gas and electronic-grade ammonia water are main ultrapure chemical materials commonly used in the semiconductor industry and have important functions in the manufacturing industries of integrated circuits, LCDs and the like, wherein the electronic-grade ammonia gas is mainly used for cleaning, etching, doping and precipitating processes of chips, the electronic-grade ammonia water is mainly used for removing particles and organic matters attached to the surfaces of silicon wafers in the integrated circuit industry by using weak alkalinity of the electronic-grade ammonia water, and etching is performed on mixed liquid of silicon and cobalt metal ions commonly used and hydrogen peroxide; namely, the electronic-grade ammonia water is widely applied to the cleaning and etching process of the chip. However, although there are many methods for preparing electronic grade ammonia gas and electronic grade ammonia water, the preparation method and the related production apparatus in the prior art have single functionality, i.e. only electronic grade ammonia gas or electronic grade ammonia water can be produced singly, and it is difficult to apply to the preparation of electronic grade ammonia gas and electronic grade ammonia water at the same time. Meanwhile, the preparation method of electronic grade ammonia gas or electronic grade ammonia water still has the problem of high production cost caused by low energy consumption utilization rate in the rectification process.

Disclosure of Invention

1. Technical problem to be solved by the invention

The invention provides a production device and a production method for electronic-grade ammonia gas and ammonia water, which can be suitable for the production of the electronic-grade ammonia gas and the electronic-grade ammonia water simultaneously, and have the advantages of high energy consumption utilization rate and low production cost.

2. Technical scheme

In order to solve the problems, the technical scheme provided by the invention is as follows:

a production device suitable for electronic-grade ammonia gas and ammonia water comprises an evaporator, a gas-liquid separator, an adsorption device, a first rectification device, a second rectification device, a first washing device, a second washing device, an absorption device and a filtering device which are sequentially communicated; wherein, first rectifier unit with be equipped with the thermal coupling device between the second rectifier unit, the second rectifier unit has top of the tower gas outlet, first import and second import, the thermal coupling device has liquid ammonia import, hot gas outlet and liquid ammonia export, the liquid ammonia import with the bottom of first rectifier unit is linked together, hot gas import with the top of the tower gas outlet of second rectifier unit is linked together, hot gas export with the tower cauldron of first rectifier unit is linked together, the liquid ammonia export with the first import of second rectifier unit is linked together, first rectifier unit with the second import of second rectifier unit is linked together, the top of the tower gas outlet of second rectifier unit respectively with hot gas import, first washing device and ammonia storage device are linked together.

In the method, industrial-grade liquid ammonia to be treated is introduced into an evaporator to be evaporated at low pressure to obtain ammonia gas, then the ammonia gas enters a gas-liquid separator, substances such as moisture and large particles carried in the ammonia gas are separated out through the gas-liquid separator, the ammonia gas treated through the gas-liquid separator enters an adsorption device, and the residual moisture, other gases and other impurities in the ammonia gas are further removed through the adsorption device, so that the ammonia gas is further purified; the ammonia gas treated by the adsorption device enters a first rectification device for rectification and purification, after rectification and purification, one part of liquid ammonia at the bottom of the first rectification device enters a thermal coupling device from a liquid ammonia inlet through a pipeline, the other part of liquid ammonia enters a second rectification device for rectification and purification again, the ammonia gas rectified and purified by the second rectification device is discharged from a gas outlet at the top of the tower and is divided into three parts, the first part of ammonia gas enters the thermal coupling device from a hot gas inlet through a pipeline, the second part of ammonia gas enters a first washing device, and the third part of ammonia gas is collected by an ammonia gas storage device to obtain ultra-pure electronic-grade ammonia gas, wherein the main content of the ultra-pure electronic-grade ammonia gas exceeds 99.99% (> 999N); liquid ammonia treated by the first rectifying device entering from a liquid ammonia inlet exchanges heat with a first part of ammonia gas discharged from an air outlet at the top of the second rectifying device entering from a hot gas inlet in the thermal coupling device, and hot ammonia gas after heat exchange treatment enters a tower kettle of the first rectifying device from a hot gas outlet through a pipeline to supplement heat for the first rectifying device so as to provide heat load for the first rectifying device; liquid ammonia after heat exchange treatment enters the second rectifying device through a liquid ammonia outlet through a pipeline for reflux purification again, and cold load is provided for the second rectifying device; then, a second part of ammonia gas entering the first washing device is washed by ultrapure water with the resistivity larger than 18M omega cm, the ammonia gas treated by the first washing device enters the second washing device again, the ultrapure water with the resistivity larger than 18M omega cm is used for washing again, impurities, metal ions and the like in the ammonia gas are further washed and removed, a semi-finished product of ammonia water is obtained, the ammonia gas treated by the second washing device enters the absorption device, and the ultrapure water with the resistivity of 18M omega cm is used for absorption; and finally, filtering by a filtering device to obtain the ultrapure electronic-grade ammonia water.

Therefore, the thermal coupling device is arranged between the first rectifying device and the second rectifying device, so that the heat load of the first rectifying device and the cold load of the second rectifying device can be effectively saved, the energy consumption utilization rate of the first rectifying device and the second rectifying device is greatly improved, the energy consumption is 60% of that of conventional rectification, and the production cost is greatly reduced. Simultaneously, compare in prior art in the apparatus for producing of electron level ammonia gas or electron level aqueous ammonia, apparatus for producing in this application can produce electron level ammonia gas and electron level aqueous ammonia alone, also can produce electron level ammonia gas and electron level aqueous ammonia simultaneously. Therefore, the production device in the application not only can be simultaneously suitable for the production of electronic grade ammonia and electronic grade ammonia water, but also improves the energy consumption utilization rate and further reduces the production cost.

Optionally, the evaporator further comprises a filter having an inlet and an outlet, the inlet of the filter is used for receiving industrial-grade liquid ammonia, and the outlet of the filter is communicated with the evaporator.

Optionally, the gas purification device further comprises a gas purifier, the gas purifier is provided with a gas inlet and a gas outlet, the gas inlet of the gas purifier is communicated with the adsorption device, and the gas outlet of the gas purifier is communicated with the first rectification device.

Optionally, an air outlet at the top of the second rectifying device is communicated with the hot gas inlet through a pipeline, and a thermal coupling power device is arranged on the pipeline.

Optionally, a first circulating device is arranged outside the first washing device, one end of the first circulating device is communicated with the bottom of the first washing device, and the other end of the first circulating device is communicated with the middle upper part of the first washing device.

Optionally, a second circulation device is arranged outside the second washing device, one end of the second circulation device is communicated with the bottom of the second washing device, and the other end of the second circulation device is communicated with the middle upper part of the second washing device.

Meanwhile, the invention also provides a production method suitable for electronic-grade ammonia gas and ammonia water, which is implemented by adopting the production device suitable for electronic-grade ammonia gas and ammonia water, and the production method comprises the following steps:

(1) evaporating industrial-grade liquid ammonia serving as a raw material to obtain ammonia gas;

(2) carrying out gas-liquid separation treatment on the ammonia gas obtained in the step (1), removing residual moisture and large-particle impurities in the ammonia gas, and further purifying through adsorption treatment;

(3) introducing the ammonia gas treated in the step (2) into a first rectifying device for rectification and purification;

(4) sending a part of the liquid ammonia at the bottom of the first rectifying device rectified and purified in the step (3) into a second rectifying device for rectification and purification again, and sending the other part of the liquid ammonia into a thermal coupling device;

(5) after rectification and purification are carried out again in the second rectifying device in the step (4), ammonia gas discharged from the top of the second rectifying device is divided into three parts for treatment, and the first part of ammonia gas enters the thermal coupling device and carries out heat exchange treatment with the liquid ammonia sent into the thermal coupling device in the step (3); the second part of ammonia is treated by the next procedure; collecting a third part of ammonia gas to obtain ultra-pure electronic grade ammonia gas;

(6) and (5) sequentially washing, absorbing and filtering the second part of ammonia gas in the step (5) to obtain the ultrapure electronic grade ammonia water.

In the method, ammonia gas is obtained by evaporating industrial-grade liquid ammonia as a raw material, then gas-liquid separation is carried out on the ammonia gas treated in the step (1), substances such as moisture and large particles carried in the ammonia gas are separated out, and residual moisture, other gases and other impurities in the ammonia gas are further removed through an adsorption device, so that the ammonia gas is further purified; introducing the ammonia gas treated in the step (2) into a first rectifying device for rectification and purification, and after rectification and purification, sending a part of the liquid ammonia at the bottom of the first rectifying device into a second rectifying device for rectification and purification again, and sending the other part of the liquid ammonia into a thermal coupling device; after rectification and purification are carried out again in the second rectifying device in the step (4), ammonia gas discharged from the top of the second rectifying device is divided into three parts for treatment, the first part of ammonia gas enters the thermal coupling device and carries out heat exchange treatment with liquid ammonia sent into the thermal coupling device in the step (3), and the high-heat ammonia gas after heat exchange treatment enters the first rectifying device to supplement heat for the first rectifying device, so that heat load is provided for the first rectifying device; the liquid ammonia after heat exchange treatment enters a second rectifying device for reflux purification again to provide a cooling load for the second rectifying device; the second part of ammonia is treated by the next procedure; collecting the third part of ammonia gas to obtain ultra-pure electronic grade ammonia gas with the main content of more than 99.99999% (> 7N); and (5) finally, sequentially washing, absorbing and filtering the second part of ammonia gas in the step (5) to obtain the ultrapure electronic grade ammonia water. Therefore, the thermal coupling device is arranged between the first rectifying device and the second rectifying device to carry out thermal coupling process treatment, so that the heat load of the first rectifying device and the cold load of the second rectifying device can be effectively saved, the energy consumption utilization rate of the first rectifying device and the second rectifying device is greatly improved, the energy consumption is 60% of that of conventional rectification, and the production cost is greatly reduced. Meanwhile, compared with a production method of electronic-grade ammonia gas or electronic-grade ammonia water in the prior art, the production method in the application can be used for producing the electronic-grade ammonia gas and the electronic-grade ammonia water independently and can also be used for producing the electronic-grade ammonia gas and the electronic-grade ammonia water simultaneously. Therefore, the production method in the application can be simultaneously suitable for the production of electronic grade ammonia gas and electronic grade ammonia water, the energy consumption utilization rate is improved, and the production cost is further reduced.

Optionally, a filtration treatment of the raw material industrial-grade liquid ammonia is further included before the step (1).

Optionally, before the step (3), the method further comprises a step of performing gas purification treatment on the ammonia gas subjected to adsorption treatment in the step (2), wherein a plurality of membranes with different particle sizes are adopted in the gas purification treatment, and the particle size of each membrane is 10-30 nm.

Optionally, the washing in step (6) includes a first washing process and a second washing process, in which both the first washing process and the second washing process are circularly washed with ultrapure water having a resistivity of more than 18M Ω · cm; in the absorption treatment in the step (6), absorption was performed using ultrapure water having a resistivity of 18 M.OMEGA.. cm.

3. Advantageous effects

Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:

(1) the apparatus for producing suitable for electron level ammonia and aqueous ammonia that this application embodiment provided, simple structure through first rectifier unit with set up the thermal coupling device between the second rectifier unit, can effectively save the heat load of first rectifier unit and the cold load of second rectifier unit, improved the energy consumption utilization ratio of first rectifier unit and second rectifier unit greatly, the energy consumption is 60% of conventional rectification, greatly reduced manufacturing cost. Simultaneously, compare in prior art in the apparatus for producing of electron level ammonia gas or electron level aqueous ammonia, apparatus for producing in this application can produce electron level ammonia gas and electron level aqueous ammonia alone, also can produce electron level ammonia gas and electron level aqueous ammonia simultaneously. Therefore, the production device in the application not only can be simultaneously suitable for the production of electronic grade ammonia and electronic grade ammonia water, but also improves the energy consumption utilization rate and further reduces the production cost.

(2) The apparatus for producing that is applicable to electron level ammonia and aqueous ammonia that this application embodiment provided sets up gas purification ware and can further carry out the purification to the ammonia, improves the purification degree of ammonia.

(3) The apparatus for producing that is applicable to electron level ammonia and aqueous ammonia that this application embodiment provided is convenient for concentrate the first part ammonia in the second distillation plant to the thermal coupling device in through setting up thermal coupling power device.

(4) According to the production device suitable for the electronic-grade ammonia gas and the ammonia water, the impurities such as metal ions in the ammonia gas washed by the first washing device can be further washed in the filler by arranging the first circulating device, and the ammonia gas is circularly washed to obtain the ammonia water with high purity; and a second circulating device is arranged, so that impurities such as metal ions in the ammonia gas washed by the second washing device can be further washed in the filler, the ammonia gas is circularly washed, and the purity of the obtained ammonia water is further improved.

(5) The production method suitable for electronic-grade ammonia gas and ammonia water provided by the embodiment of the application can effectively save the heat load of the first rectifying device and the cold load of the second rectifying device by arranging the thermal coupling device between the first rectifying device and the second rectifying device to carry out the thermal coupling process, greatly improves the energy consumption utilization rate of the first rectifying device and the second rectifying device, ensures that the energy consumption is 60% of that of conventional rectification, and greatly reduces the production cost. Meanwhile, compared with a production method of electronic-grade ammonia gas or electronic-grade ammonia water in the prior art, the production method in the application can be used for producing the electronic-grade ammonia gas and the electronic-grade ammonia water independently and can also be used for producing the electronic-grade ammonia gas and the electronic-grade ammonia water simultaneously. Therefore, the production method in the application can be simultaneously suitable for the production of electronic grade ammonia gas and electronic grade ammonia water, the energy consumption utilization rate is improved, and the production cost is further reduced.

(6) The production method suitable for electronic-grade ammonia gas and ammonia water provided by the embodiment of the application adopts a plurality of membranes with different particle sizes in gas purification treatment, the particle size of the membranes is 10-30nm, and the method can effectively remove impurities in the ammonia gas and improve the purity of the ammonia gas.

Drawings

Fig. 1 is a schematic structural diagram of a production apparatus suitable for electronic-grade ammonia gas and ammonia water according to an embodiment of the present invention.

Detailed Description

For a further understanding of the present invention, reference will now be made in detail to the embodiments illustrated in the drawings.

The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings. The terms first, second, and the like in the present invention are provided for convenience of describing the technical solution of the present invention, and have no specific limiting effect, but are all generic terms, and do not limit the technical solution of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1

With reference to fig. 1, the embodiment provides a production apparatus suitable for electronic grade ammonia gas and ammonia water, which includes an evaporator 2, a gas-liquid separator 3, an adsorption apparatus 4, a first rectification apparatus 6, a second rectification apparatus 8, a first washing apparatus 14, a second washing apparatus 15, an absorption apparatus 16, and a filtering apparatus 17, which are sequentially communicated; wherein, first rectifier unit 6 with be equipped with thermal coupling device 9 between second rectifier unit 8, second rectifier unit 8 has top of the tower gas outlet 22, first import 23 and second import 24, thermal coupling device 9 has liquid ammonia import 10, hot gas import 11, hot gas export 13 and liquid ammonia export 12, liquid ammonia import 10 with the bottom of first rectifier unit 6 is linked together, hot gas import 11 with the top of the tower gas outlet 22 of second rectifier unit 8 is linked together, hot gas export 13 with the column bottom of first rectifier unit 6 is linked together, liquid ammonia export 12 with the first import 23 of second rectifier unit 8 is linked together, first rectifier unit 6 with the second import 24 of second rectifier unit 8 is linked together, the top of the tower gas outlet 22 of second rectifier unit 8 respectively with hot gas import 11, The first scrubbing means 14 is in communication with an ammonia gas storage means (not shown).

In the application, industrial-grade liquid ammonia to be treated is introduced into an evaporator 2 to be evaporated at low pressure to obtain ammonia gas, then the ammonia gas enters a gas-liquid separator 3, substances such as moisture and large particles entrained in the ammonia gas are separated out through the gas-liquid separator 3, the ammonia gas treated by the gas-liquid separator 3 enters an adsorption device 4, and the residual moisture, other gases and other impurities in the ammonia gas are further removed through the adsorption device 4, so that the ammonia gas is further purified; the ammonia gas treated by the adsorption device 4 enters a first rectification device 6 for rectification and purification, after rectification and purification, one part of liquid ammonia at the bottom of the first rectification device 6 enters a thermal coupling device 9 from a liquid ammonia inlet 10 through a pipeline, the other part of liquid ammonia enters a second rectification device 8 for rectification and purification again, the ammonia gas rectified and purified by the second rectification device 8 is discharged from a tower top gas outlet 22 and is divided into three parts, the first part of ammonia gas enters the thermal coupling device 9 from a hot gas inlet 11 through a pipeline, the second part of ammonia gas enters a first washing device 14, and the third part of ammonia gas is collected by an ammonia gas storage device to obtain ultra-pure electronic-grade ammonia gas, wherein the main content of the ammonia gas exceeds 99.99999 percent (greater than 7N); liquid ammonia treated by the first rectifying device 6 and entering from a liquid ammonia inlet 10 exchanges heat with a first part of ammonia gas discharged from an air outlet 22 at the top of the second rectifying device 8 and entering from a hot gas inlet 11 in a thermal coupling device 9, and hot ammonia gas after heat exchange treatment enters a tower kettle of the first rectifying device 6 from a hot gas outlet 13 through a pipeline to supplement heat for the first rectifying device 6, so that heat load is provided for the first rectifying device 6; the liquid ammonia after heat exchange treatment enters the second rectifying device 8 through a liquid ammonia outlet 12 through a pipeline for reflux purification again, and a cooling load is provided for the second rectifying device 8; then, a second part of ammonia gas entering the first washing device 14 is washed by ultrapure water with the resistivity larger than 18M Ω & cm, the ammonia gas treated by the first washing device 14 enters the second washing device 15 again, and is washed again by ultrapure water with the resistivity larger than 18M Ω & cm, impurities, metal ions and the like in the ammonia gas are further washed and removed, a semi-finished product of ammonia water is obtained, the ammonia gas treated by the second washing device 15 enters the absorption device 16, and is absorbed by ultrapure water with the resistivity of 18M Ω & cm; finally, the ultra-pure electronic grade ammonia water is obtained by filtering through a filtering device 17.

Therefore, the thermal coupling device 9 is arranged between the first rectifying device 6 and the second rectifying device 8, so that the heat load of the first rectifying device 6 and the cold load of the second rectifying device 8 can be effectively saved, the energy consumption utilization rate of the first rectifying device 6 and the second rectifying device 8 is greatly improved, the energy consumption is 60% of the conventional rectification, and the production cost is greatly reduced. Simultaneously, compare in prior art in the apparatus for producing of electron level ammonia gas or electron level aqueous ammonia, apparatus for producing in this application can produce electron level ammonia gas and electron level aqueous ammonia alone, also can produce electron level ammonia gas and electron level aqueous ammonia simultaneously. Therefore, the production device in the application not only can be simultaneously suitable for the production of electronic grade ammonia and electronic grade ammonia water, but also improves the energy consumption utilization rate and further reduces the production cost.

In practical application, the top of the first rectification device 6 is provided with a vent pipeline 32. The first rectifying device 6 comprises a tower top condenser, a filling device and a tower bottom reboiler, wherein the tower top condenser adopts a mechanical polishing tubular heat exchanger, the tower top condenser is connected with the vent pipeline 32, the vent pipeline 32 is used for being connected with outside air, so that redundant gas in the tower top condenser can be conveniently discharged in time, and the normal use of the first rectifying device 6 is ensured; the tower bottom reboiler is used for providing heat for the rectifying device.

Example 2

With reference to fig. 1, the apparatus for producing electronic-grade ammonia gas and ammonia water of the present embodiment further includes a filter 1, compared with the technical solution of embodiment 1, where the filter 1 has an inlet and an outlet, the inlet of the filter 1 is used for receiving industrial-grade ammonia water, and the outlet of the filter 1 is communicated with the evaporator 2. Gaseous ammonia gas treated by the evaporator 2 enters the gas-liquid separator 3 from the third inlet through a pipeline, liquid separated by the gas-liquid separator 3 returns to the evaporator 2 again through the corresponding return opening 29 and the return pipe 31 for secondary evaporation treatment, and recycling of materials is realized; the gas separated by the gas-liquid separator 3 is introduced into the adsorption apparatus 4 through the gas outlet 33.

In practical applications, the gas-liquid separator 3 has a third inlet 28, a gas outlet 33 and a return port 29, the evaporator 2 is respectively communicated with the third inlet 28 and the return port 29, and the gas outlet 33 is communicated with the adsorption device 4. Gaseous ammonia gas treated by the evaporator 2 enters the gas-liquid separator 3 through the third inlet 28 through a pipeline, liquid separated by the gas-liquid separator 3 returns to the evaporator 2 again through the corresponding return opening 29 and the return pipe 31 for secondary evaporation treatment, and recycling of materials is realized; the gas separated by the gas-liquid separator 3 is introduced into the adsorption apparatus 4 through the gas outlet 33.

Example 3

With reference to fig. 1, the production apparatus for electronic-grade ammonia gas and ammonia water of this embodiment further includes a gas purifier 5, the gas purifier 5 has a gas inlet and a gas outlet, the gas inlet of the gas purifier 5 is communicated with the adsorption device 4, and the gas outlet of the gas purifier 5 is communicated with the first rectification device 6, compared with the technical solutions of embodiments 1 and 2. This setting can further purify the ammonia, improves the purification degree of ammonia.

In practice, membranes of different sizes, such as 30nm and 10nm membranes, are provided in the gas purifier 5.

Example 4

With reference to fig. 1, the production apparatus for electronic-grade ammonia gas and ammonia water of the present embodiment is, compared with the technical solution of embodiment 1, that an outlet 22 at the top of the second rectification apparatus 8 is communicated with the hot gas inlet 11 through a pipeline, and the pipeline is provided with a thermal coupling power device 7. The concentration of the first portion of ammonia gas in second rectification means 8 into thermal coupling means 9 is facilitated by the provision of thermal coupling motive means 7.

In practical application, a heat exchange device 18 is arranged outside the second rectifying device 8, one end of the heat exchange device 18 is communicated with the tower bottom of the second rectifying device 8, and the other end of the heat exchange device 18 is communicated with the tower kettle of the second rectifying device 8.

Example 5

With reference to fig. 1, in the production apparatus for electronic-grade ammonia gas and ammonia water of this embodiment, compared with the technical solution of embodiment 1, a first circulating device 19 is disposed outside the first washing device 14, one end of the first circulating device 19 is communicated with the bottom of the first washing device 14, and the other end of the first circulating device 19 is communicated with the middle upper portion of the first washing device 14.

In practical applications, a washing filler area is arranged in the first washing device 14, and the washing filler area is arranged between an inlet and an outlet of the first washing device 14. One end of the first circulating device 19 is communicated with the bottom of the first washing device 14 through a pipeline, and a circulating pump is arranged on the pipeline. In this embodiment, the first circulation device 19 is arranged to further wash impurities, such as metal ions, in the ammonia gas washed by the first washing device 14 in the filler, and perform a circulation washing process on the ammonia gas to obtain ammonia water with higher purity.

In practical applications, the first circulating device 19 is further connected to a first condensing device for absorbing heat in the gas, and the temperature of the whole circulating system is controlled to be constant by cooling the whole circulating system, so as to prevent the temperature of the system from being too high.

Example 6

With reference to fig. 1, in the apparatus for producing electronic-grade ammonia gas and ammonia water according to the present embodiment, compared with the technical solution of embodiment 1-, a second circulating device 20 is disposed outside the second washing device 15, one end of the second circulating device 20 is communicated with the bottom of the second washing device 15, and the other end of the second circulating device 20 is communicated with the middle upper portion of the second washing device 15.

The structure of the second circulating device 20 is the same as that of the first circulating device 19, and the second circulating device 20 is arranged to further wash impurities such as metal ions in the ammonia gas washed by the second washing device 15 in the filler, and perform circulating washing treatment on the ammonia gas, so as to further improve the purity of the obtained ammonia water.

In practice, the first washing device 14 and the second washing device 15 are respectively provided with a first ultrapure water inlet 25 and a second ultrapure water inlet 26.

In practical application, a third circulating device 21 is arranged between the absorption device 16 and the filtering device 17, one end of the third circulating device 21 is communicated with the absorption device 16, and the other end of the third circulating device 21 is communicated with the filtering device 17. The third circulating device 21 can effectively remove impurities introduced in the absorption device 16 or in the circulating process, and further improve the purity of the ammonia water.

In practical application, a backflow pipeline 30 is arranged between the absorption device 16 and the filtering device 17, ammonia water coming out of the filtering device 17 can enter the absorption device 16 again through the backflow pipeline 30 and the third circulating device 21, impurities possibly existing in the circulating process are further removed, and the purity of the electronic-grade ammonia water is further improved.

In practical application, the second washing device 15 is connected to the absorption device 16 through a pipeline, the pipeline is provided with an ultrapure water inlet 27, one end of the backflow pipeline 30 is connected to the absorption device 16 through the pipeline, the other end of the backflow pipeline is connected to the filtering device 17, and the connection between the backflow pipeline 30 and the pipeline is located between the ultrapure water inlet 27 and the absorption device 16. The arrangement can effectively utilize ultrapure water to further purify the ammonia water circulated and refluxed.

Example 7

The embodiment provides a production method suitable for electronic-grade ammonia gas and ammonia water, which is implemented by adopting the production device suitable for electronic-grade ammonia gas and ammonia water in any one of embodiments 1 to 6, and comprises the following steps:

(1) evaporating industrial-grade liquid ammonia serving as a raw material to obtain ammonia gas;

(2) carrying out gas-liquid separation treatment on the ammonia gas obtained in the step (1), removing residual moisture and large-particle impurities in the ammonia gas, and further purifying through adsorption treatment;

(3) introducing the ammonia gas treated in the step (2) into a first rectifying device for rectification and purification;

(4) sending a part of the liquid ammonia at the bottom of the first rectifying device rectified and purified in the step (3) into a second rectifying device for rectification and purification again, and sending the other part of the liquid ammonia into a thermal coupling device;

(5) after rectification and purification are carried out again in the second rectifying device in the step (4), ammonia gas discharged from the top of the second rectifying device is divided into three parts for treatment, and the first part of ammonia gas enters the thermal coupling device and carries out heat exchange treatment with the liquid ammonia sent into the thermal coupling device in the step (3); the second part of ammonia is treated by the next procedure; collecting a third part of ammonia gas to obtain ultra-pure electronic grade ammonia gas;

(6) and (5) sequentially washing, absorbing and filtering the second part of ammonia gas in the step (5) to obtain the ultrapure electronic grade ammonia water.

In the application, ammonia gas is obtained by evaporating industrial-grade liquid ammonia as a raw material, then gas-liquid separation is carried out on the ammonia gas treated in the step (1), substances such as moisture and large particles carried in the ammonia gas are separated out, and the residual moisture, other gases and other impurities in the ammonia gas are further removed through an adsorption device 4, so that the ammonia gas is further purified; introducing the ammonia gas treated in the step (2) into a first rectifying device 6 for rectification and purification, after rectification and purification, sending one part of the liquid ammonia at the bottom of the first rectifying device into a second rectifying device 8 for rectification and purification again, and sending the other part of the liquid ammonia into a thermal coupling device 9; after rectification and purification are carried out again in the second rectifying device 8 in the step (4), ammonia gas discharged from the top of the second rectifying device is divided into three parts for treatment, the first part of ammonia gas enters the thermal coupling device 9 and carries out heat exchange treatment with liquid ammonia sent into the thermal coupling device 9 in the step (3), and the high-heat ammonia gas after heat exchange treatment enters the first rectifying device 6 to supplement heat for the first rectifying device 6 so as to provide heat load for the first rectifying device 6; the liquid ammonia after heat exchange treatment enters the second rectifying device 8 for reflux purification again to provide a cooling load for the second rectifying device 8; the second part of ammonia is treated by the next procedure; collecting the third part of ammonia gas to obtain ultra-pure electronic grade ammonia gas with the main content of more than 99.99999% (> 7N); and (5) finally, sequentially washing, absorbing and filtering the second part of ammonia gas in the step (5) to obtain the ultrapure electronic grade ammonia water. Therefore, the thermal coupling device 9 is arranged between the first rectifying device 6 and the second rectifying device 8 to carry out thermal coupling process, so that the heat load of the first rectifying device 6 and the cold load of the second rectifying device 8 can be effectively saved, the energy consumption utilization rate of the first rectifying device 6 and the second rectifying device 8 is greatly improved, the energy consumption is 60% of conventional rectification, and the production cost is greatly reduced. Meanwhile, compared with a production method of electronic-grade ammonia gas or electronic-grade ammonia water in the prior art, the production method in the application can be used for producing the electronic-grade ammonia gas and the electronic-grade ammonia water independently and can also be used for producing the electronic-grade ammonia gas and the electronic-grade ammonia water simultaneously. Therefore, the production method in the application can be simultaneously suitable for the production of electronic grade ammonia gas and electronic grade ammonia water, the energy consumption utilization rate is improved, and the production cost is further reduced.

In practical application, in step (4), the liquid ammonia at the bottom of the first rectification device, wherein 1/4 of the liquid ammonia is sent to the second rectification device for rectification and purification again, 3/4 of the liquid ammonia is sent to the thermal coupling device.

In the step (5), the ratio of the amount of the first part of ammonia gas to the ammonia gas discharged from the top of the second rectifying device is 3/4, and the ratio of the amount of the second part of ammonia gas to the ammonia gas discharged from the top of the second rectifying device is 0-1/4; the proportion of the third part of ammonia gas to the ammonia gas discharged from the top of the second rectifying device is 0-1/4, and the specific proportion value of the proportion of the second part of ammonia gas to the ammonia gas discharged from the top of the second rectifying device to the proportion of the third part of ammonia gas to the ammonia gas discharged from the top of the second rectifying device is determined according to whether the ammonia gas and the ammonia water are produced simultaneously.

Example 8

Compared with the technical scheme of the embodiment 7, the production method suitable for electronic-grade ammonia gas and ammonia water further comprises a filtering treatment on the industrial-grade liquid ammonia before the step (1). This setting is used for filtering impurity and large granule material in the industrial-grade liquid ammonia, is favorable to improving the purification effect of follow-up device.

Example 9

Compared with the technical scheme of the embodiment 7, the method for producing electronic-grade ammonia gas and ammonia water in the embodiment further comprises the step of carrying out gas purification treatment on the ammonia gas subjected to adsorption treatment in the step (2) before the step (3), wherein a plurality of membranes with different particle sizes are adopted in the gas purification treatment, and the particle size of each membrane is 10-30 nm.

In general, the smaller the particle size, the smaller the size of the particles to be removed, and the greater the probability of removing particles exceeding this particle size, the less impurities such as ammonia gas are contained. A plurality of membranes with different particle sizes are adopted in the gas purification treatment, the particle size of the membranes is 10-30nm, and the arrangement can effectively remove impurities in the ammonia gas and improve the purity of the ammonia gas.

Example 10

Compared with the technical scheme of the embodiment 7, the method for producing electronic-grade ammonia gas and ammonia water comprises the steps of (6) washing, wherein the first washing treatment and the second washing treatment are both carried out by circulating washing by using ultrapure water with the resistivity of more than 18M omega cm; in the absorption treatment in the step (6), absorption was performed using ultrapure water having a resistivity of 18 M.OMEGA.. cm.

Generally, the higher the resistivity, the purer the water is, and in the washing treatment, impurities, metal ions and the like in the water can be effectively washed and removed by circularly washing with ultrapure water having a resistivity of more than 18M Ω & cm; the absorption is performed by ultrapure water having a resistivity of 18 M.OMEGA.. cm, whereby impurities can be further reduced and the purity of ammonia water can be improved.

The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.

13页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:一种消纳弃风弃光并实现无碳排放的发电方法

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!