Production and processing device and processing method for high-viscosity hot-melt pressure-sensitive adhesive

文档序号:237209 发布日期:2021-11-12 浏览:20次 中文

阅读说明:本技术 一种高粘性热熔压敏胶生产加工装置及其加工方法 (Production and processing device and processing method for high-viscosity hot-melt pressure-sensitive adhesive ) 是由 张江泳 谌小斑 郝晓鹏 李金隆 李其豪 蔡俊杰 姚文英 彭嘉明 田莹 于 2021-08-03 设计创作,主要内容包括:本发明涉及生产装置技术领域,尤其是一种高粘性热熔压敏胶生产加工装置及其加工方法,现提出如下方案,其包括在加工装置中加入丙烯酸丁酯30份、丙烯酸异辛酯20份、甲基丙烯酸甲酯10份、丙烯酸羟丙酯10份、乙酸乙酯80-90份和偶氮二异丁腈2.8份,制得第一混合物;将二苯甲烷-4,4′-二异氰酸酯1.5份、二异氰酸酯2.1份、氢化松香树脂20份和过硫酸钾溶液3份制得第二混合物;将第二混合物逐步匀量的注入第一混合物中得到半成品胶液。本发明的装置自动化程度高,可使得各组分试剂之间充分混合反应,提高了各组分试剂件的反应速率。(The invention relates to the technical field of production devices, in particular to a production and processing device and a processing method of high-viscosity hot-melt pressure-sensitive adhesive, and the following scheme is provided, wherein the production and processing device comprises a processing device and a processing device, wherein the processing device is added with 30 parts of butyl acrylate, 20 parts of isooctyl acrylate, 10 parts of methyl methacrylate, 10 parts of hydroxypropyl acrylate, 80-90 parts of ethyl acetate and 2.8 parts of azobisisobutyronitrile to prepare a first mixture; preparing a second mixture from 1.5 parts of diphenylmethane-4, 4' -diisocyanate, 2.1 parts of diisocyanate, 20 parts of hydrogenated rosin resin and 3 parts of potassium persulfate solution; and injecting the second mixture into the first mixture gradually and uniformly to obtain a semi-finished glue solution. The device has high automation degree, can fully mix and react the component reagents, and improves the reaction rate of the component reagents.)

1. The production and processing method of the pressure-sensitive adhesive is characterized by comprising the following steps:

adding 30 parts of butyl acrylate, 20 parts of isooctyl acrylate, 10 parts of methyl methacrylate, 10 parts of hydroxypropyl acrylate, 80-90 parts of ethyl acetate and 2.8 parts of azobisisobutyronitrile into a processing device, stirring for 0.8-1.3 hours at 78-81 ℃ to obtain a first mixture, and keeping the temperature constant;

1.5 parts of diphenylmethane-4, 4' -diisocyanate, 2.1 parts of diisocyanate, 20 parts of hydrogenated rosin resin and 3 parts of potassium persulfate solution are stirred and mixed at the temperature of 50-70 ℃ to obtain a second mixture;

and (3) gradually and uniformly injecting the second mixture into the first mixture within 0.5-0.6h, stirring the first mixture at constant temperature in the process of injecting the second mixture, and stirring at constant temperature for 0.4-2h after the second mixture is completely injected to obtain a semi-finished glue solution.

2. The production and processing method of the pressure-sensitive adhesive according to claim 1, wherein the step further comprises drying the semi-finished adhesive solution at 85-90 ℃ for 5-10min to obtain the pressure-sensitive adhesive.

3. The pressure-sensitive adhesive producing and processing method as claimed in claim 1, a pressure-sensitive adhesive producing and processing apparatus, characterized in that: comprises a second barrel (10), a first column (2) rotatably connected with the top of the second barrel (10) is arranged in the second barrel (10), a second rotating sleeve (26) is sleeved outside the first column (2), a connecting plate (18) is fixedly connected with the second rotating sleeve (26), a threaded column (16) is connected with the connecting plate (18) in a penetrating and threaded mode, the threaded column (16) is rotatably connected with the second barrel (10), a rotating plate (19) is fixedly connected with the bottom surface of the second rotating sleeve (26), an internal gear (20) is rotatably connected with the bottom surface of the rotating plate (19), a second stirring rod (25) is fixedly connected with the outside of the internal gear (20), a square column (23) is fixedly connected with the bottom surface of the first column (2), a first rotating sleeve (24) is sleeved outside the square column (23), and a sixth gear (49) rotatably connected with the rotating plate (19) is fixedly connected with the top end of the first rotating sleeve (24), the bottom surface of the rotating plate (19) is rotatably connected with a fifth gear (50) meshed with a sixth gear (49), the fifth gear (50) is meshed with an internal gear (20), the bottom end of the first rotating sleeve (24) is fixedly connected with a first stirring rod (22), and the first stirring rod (22) is connected with the square column (23) in a sliding mode.

4. The manufacturing device and method of high viscosity hot melt pressure sensitive adhesive according to claim 3, characterized in that the top end of the threaded column (16) extends to the top side of the second barrel (10) and is fixedly connected with a third gear (9), the third gear (9) is engaged with a rack (11), the rack (11) is connected with the top surface of the second barrel (10) in a sliding way, the top surface of the rack (11) is fixedly connected with a sliding rod (13), the top end of the first column (2) extends to the top side of the second barrel (10), the first column (2) is connected with a third column (15) in a transmission way, the third column (15) is rotationally connected with the second barrel (10), the third column (15) is fixedly connected with a first rod (14), one side of the first rod (14) is fixedly connected with a second column (12), and the second column (12) is in sliding connection with the sliding rod (13).

5. The production and processing device and the processing method for the high viscosity hot melt pressure sensitive adhesive according to claim 3, wherein a blanking device (27) is fixed in the second barrel (10), the blanking device (27) comprises a first barrel (7), a fourth column (31) is rotatably connected in the first barrel (7), a third stirring rod is fixedly connected to the fourth column (31), the top end of the fourth column (31) extends to the top side of the first barrel (7) and is fixedly connected with a second gear (5), a first connecting sleeve (8) is rotatably connected to the top surface of the second barrel (10), a first gear (4) is fixedly connected to the top surface of the first connecting sleeve (8), the first gear (4) is meshed with the second gear (5), a first lead screw (3) is fixedly connected to the top surface of the connecting plate (18), and the top end of the first lead screw (3) passes through the top of the second barrel (10), the first lead screw (3) is in threaded connection with the first connecting sleeve (8).

6. The processing device and the processing method for producing the high viscosity hot melt pressure sensitive adhesive according to claim 5, wherein a discharge pipe (34) is fixedly connected to the bottom surface of the first barrel (7), the discharge pipe (34) is communicated with the first barrel (7) through a first guide pipe (32), a second guide pipe (41) is communicated with the bottom of the first barrel (7), the other end of the second guide pipe (41) is positioned below the first guide pipe (32) and is connected with the discharge pipe (34), a one-way valve (28) is arranged on the discharge pipe (34), a piston (43) is slidably connected in the discharge pipe (34), a connecting column (36) is fixedly connected to the bottom of the piston (43), a second rod (38) is fixedly connected to the outside of the connecting column (36), a sleeve (37) is fixedly connected to the second rod (38), a limit column (35) is fixedly connected to the bottom of the first barrel (7), spacing post (35) are arranged in sleeve pipe (37) and with sleeve pipe (37) sliding connection, the outside cover of spacing post (35) is equipped with spring (33), spring (33) are arranged between the bottom of first bucket (7) and the top of sleeve pipe (37).

7. The high viscosity hot melt pressure sensitive adhesive production and processing device and the processing method thereof according to claim 6, wherein the connecting plate (18) is rotatably connected with a second lead screw (17), the inner top surface of the second barrel (10) is fixedly connected with a second connecting sleeve (29), the second lead screw (17) is in threaded connection with the second connecting sleeve (29), the bottom surface of the connecting plate (18) is rotatably connected with a sector gear (45), one end surface of the sector gear (45) is provided with a through groove, the inner side surface of the through groove is provided with a ratchet (47), the through groove is internally provided with a rotating disc (46), the rotating disc (46) is rotatably connected with the connecting plate (18), the side surface of the rotating disc (46) is rotatably connected with a pawl (44), the pawl (44) is matched with the ratchet (47), and the bottom end of the second lead screw (17) is fixedly connected with the rotating disc (46), the bottom surface of connecting plate (18) is rotated and is connected with fifth post (40), the outside fixedly connected with fourth gear (49) (42) of fifth post (40), fourth gear (49) (42) cooperate with sector gear (45), fifth post (40) fixedly connected with third pole (39), third pole (39) cooperate with spliced pole (36).

8. The processing device and the processing method for producing the high viscosity hot melt pressure sensitive adhesive according to claim 3, wherein a driving motor (1) is fixedly connected to the top of the second barrel (10), and an output shaft of the driving motor (1) is in transmission connection with the first column (2).

9. The apparatus and method for manufacturing high viscosity hot melt pressure sensitive adhesive according to claim 8, wherein the top surface of the first barrel (7) is provided with a feeding valve (6).

Technical Field

The invention relates to the field of pressure-sensitive adhesive processing methods, in particular to a high-viscosity hot-melt pressure-sensitive adhesive production processing device and a processing method thereof.

Background

Pressure-sensitive adhesive, a kind of pressure-sensitive adhesive, is a kind of adhesive with sensitivity to pressure, mainly used for preparing the pressure-sensitive adhesive tape, and the acrylate pressure-sensitive adhesive is the most widely used pressure-sensitive adhesive at present, the polyacrylate pressure-sensitive adhesive has acrylate resin that monomer with unsaturated double bond carries on the free radical polymerization reaction under the action of catalyst, the polyacrylate pressure-sensitive adhesive has better low temperature resistance, high temperature resistance, the condensable volatile matter and the mass loss rate are low, and the characteristic of no harmful gas escape, various pressure-sensitive adhesive tapes made, can be convenient to the pasting of the film.

In the preparation process of the pressure-sensitive adhesive, the dosage of various additives, the adding time, the adding speed and other conditions of the additives can cause certain influence on the final product of the pressure-sensitive adhesive, and in order to process the pressure-sensitive adhesive which meets the actual requirement or facilitate the device for processing the pressure-sensitive adhesive, the invention provides a production and processing device of the high-viscosity hot-melt pressure-sensitive adhesive and a processing method thereof.

Disclosure of Invention

In order to solve the problems in the prior art, the invention provides a production and processing device and a processing method of high-viscosity hot-melt pressure-sensitive adhesive.

In order to achieve the purpose, the invention adopts the following technical scheme:

a processing method of high-viscosity hot melt pressure sensitive adhesive comprises the following steps: adding 30 parts of butyl acrylate, 20 parts of isooctyl acrylate, 10 parts of methyl methacrylate, 10 parts of hydroxypropyl acrylate, 80-90 parts of ethyl acetate and 2.8 parts of azobisisobutyronitrile into a processing device, stirring at 78-81 ℃ for 0.8-1.3h, and keeping constant temperature to obtain a first mixture;

1.5 parts of diphenylmethane-4, 4' -diisocyanate, 2.1 parts of diisocyanate, 20 parts of hydrogenated rosin resin and 3 parts of potassium persulfate solution are stirred and mixed at the temperature of 50-70 ℃ to obtain a second mixture;

and (3) gradually and uniformly injecting the second mixture into the first mixture within 0.5-0.6h, stirring the first mixture at constant temperature in the process of injecting the second mixture, and stirring at constant temperature for 0.4-2h after the second mixture is completely injected to obtain a semi-finished glue solution.

Further, the step also comprises drying the semi-finished glue solution at 85-90 ℃ for 5-10min to obtain the pressure-sensitive adhesive.

A production and processing device for high-viscosity hot-melt pressure-sensitive adhesive comprises a second barrel, wherein a first column is arranged in the second barrel and is rotatably connected with the top of the second barrel, a second rotating sleeve is sleeved outside the first column, a connecting plate is fixedly connected with the second rotating sleeve, a threaded column is connected on the connecting plate in a penetrating and threaded manner and is rotatably connected with the second barrel, a rotating plate is fixedly connected with the bottom surface of the second rotating sleeve, an internal gear is rotatably connected with the bottom surface of the rotating plate, a second stirring rod is fixedly connected outside the internal gear, a square column is fixedly connected with the bottom surface of the first column, a first rotating sleeve is sleeved outside the square column, a sixth gear which is rotatably connected with the rotating plate is fixedly connected with the top end of the first rotating sleeve, a fifth gear which is meshed with the sixth gear is rotatably connected with the bottom surface of the rotating plate, the fifth gear is meshed with the internal gear, and a first stirring rod is fixedly connected with the bottom end of the first rotating sleeve, the first stirring rod is connected with the square column in a sliding mode.

Further, the top of screw thread post extends to the top side and the fixedly connected with third gear of second bucket, third gear engagement has the rack, rack and second bucket top surface sliding connection, the top surface fixedly connected with slide bar of rack, the top of first post extends to the top side of second bucket, first post transmission is connected with the third post, and the third post rotates with the second bucket to be connected, the first pole of third post fixedly connected with, one side fixedly connected with second pole of first pole, second pole and slide bar sliding connection.

Further, be fixed with unloader in the second bucket, unloader includes first bucket, it is connected with the fourth post to rotate in the first bucket, fourth post fixedly connected with third puddler, the top of fourth post extends to the top side and the fixedly connected with second gear of first bucket, the top surface of second bucket rotates and is connected with first adapter sleeve, the first gear of top surface fixedly connected with of first adapter sleeve, first gear and the meshing of second gear mutually, the first lead screw of top surface fixedly connected with of connecting plate, the top of second bucket is passed on the top of first lead screw, first lead screw and first adapter sleeve threaded connection.

Further, the bottom surface fixedly connected with discharging pipe of first bucket, the discharging pipe is linked together with first bucket through first pipe, the bottom intercommunication of first bucket has the second pipe, the other end of second pipe is located the below of first pipe and is connected with the discharging pipe, is equipped with the check valve on the discharging pipe, and sliding connection has the piston in the discharging pipe, and the bottom fixedly connected with spliced pole of piston, the outside fixedly connected with second pole of spliced pole, second pole fixedly connected with sleeve pipe, the spacing post of bottom fixedly connected with of first bucket, spacing post be located the sleeve pipe and with sleeve pipe sliding connection, the outside cover of spacing post is equipped with the spring, the spring is located between the bottom of first bucket and the sheathed tube top.

Further, the connecting plate runs through to rotate and is connected with the second lead screw, the inside top surface fixedly connected with second adapter sleeve of second bucket, second lead screw and second adapter sleeve threaded connection, the bottom surface of connecting plate is rotated and is connected with sector gear, logical groove has been seted up to sector gear's a terminal surface, the ratchet has been seted up to the medial surface that leads to the groove, it is equipped with the carousel to lead to the inslot, the carousel rotates with the connecting plate and is connected, the side of carousel rotates and is connected with the pawl, the pawl cooperatees with the ratchet, the bottom and the carousel fixed connection of second lead screw, the bottom surface of connecting plate rotates and is connected with the fifth post, the outside fixedly connected with fourth gear of fifth post, the fourth gear cooperatees with sector gear, fifth post fixedly connected with third pole, the third pole cooperatees with the spliced pole.

Further, the top of the second barrel is fixedly connected with a driving motor, and an output shaft of the driving motor is in transmission connection with the first column.

Further, the top surface of the first barrel is provided with a feeding valve.

The invention has the beneficial effects that:

1. the reagent in the second barrel is stirred by keeping the first stirring rod and the second stirring rod to rotate reversely at the same time, so that the reagent in the second barrel is more fully mixed, and the reagent is prevented from rotating along one direction in the stirring process;

2. the third column is driven to rotate through rotation of the first column, the first rod is driven to rotate through rotation of the third column, the first rod drives the second column to rotate, the second column pushes the sliding rod to enable the rack to reciprocate on the top surface of the second barrel, the rack moves to drive the third gear to rotate, the third gear rotates to drive the threaded column to rotate, the threaded column rotates to enable the connecting plate to move up and down, further the first stirring rod and the second stirring rod move up and down, and the first stirring rod and the second stirring rod move up and down in a reagent, so that different component solute reagents in different layers in a solvent are scattered, the reagents are fully mixed, the component reagents can react more fully, and the reaction rate among the component reagents is improved;

3. the first lead screw is driven to move up and down in the up/down movement process through the connecting plate, so that the first connecting sleeve and the first gear rotate, the first gear rotates to drive the second gear to rotate, the second gear rotates to drive the fourth column to rotate, and the fourth column rotates to drive the third stirring rod to rotate, so that the component reagents in the first barrel are stirred to be uniformly mixed;

4. the third rod moves to the position right below the connecting column and stops rotating, along with the up/down movement of the third rod, when the third rod moves upwards, the connecting column is pushed to move upwards, the spring is compressed, the connecting column pushes the piston to move upwards, so that gas in the discharge pipe enters the first barrel through the first guide pipe, the pressure in the first barrel is increased in a short time, the gas above the first barrel pushes the second mixture in the first barrel, a certain amount of the second mixture flows out through the second guide pipe, when the third rod is separated from the connecting column, the spring returns to the original state, the piston moves downwards, the one-way valve is opened, a certain amount of gas enters the discharge pipe, the piston moves, and the aim of adding the second mixture into the first mixture in a step-by-step uniform amount is achieved through the reciprocating movement of the steps;

5. through the intermittent type nature contact between sector gear and the fourth gear to reach and provide certain time for the formation of first mixture, after first mixture forms, the device can add the purpose of the second mixture of mixing automatically, makes the degree of automation of this device high.

The device has high automation degree, can fully mix and react the component reagents, and improves the reaction rate of the component reagents.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a side cross-sectional view of the present invention;

FIG. 3 is a front view of the blanking device of the present invention;

FIG. 4 is a cross-sectional view of another angle of the present invention;

FIG. 5 is a bottom view of the internal structure of the present invention;

fig. 6 is a schematic view of the internal structure of an internal gear of the present invention.

Reference numbers in the figures: 1 driving motor, 2 first column, 3 first leading screw, 4 first gear, 5 second gear, 6 feeding valve, 7 first barrel, 8 first connecting sleeve, 9 third gear, 10 second barrel, 11 rack, 12 second column, 13 sliding rod, 14 first rod, 15 third column, 16 screw column, 17 second leading screw, 18 connecting plate, 19 rotating plate, 20 internal gear, 21 cover plate, 22 first stirring rod, 23 square column, 24 first rotating sleeve, 25 second stirring rods, 26 second rotating sleeves, 27 blanking devices, 28 one-way valves, 29 second connecting sleeves, 31 fourth columns, 32 first guide pipes, 33 springs, 34 discharging pipes, 35 limiting columns, 36 connecting columns, 37 sleeve pipes, 38 second rods, 39 third rods, 40 fifth columns, 41 second guide pipes, 42 fourth gears, 43 pistons, 44 pawls, 45 sector gears, 46 rotating discs, 47 ratchets, 49 sixth gears and 50 fifth gears.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In one embodiment, a method of processing a high viscosity hot melt pressure sensitive adhesive comprises the steps of: adding 30 parts of butyl acrylate, 20 parts of isooctyl acrylate, 10 parts of methyl methacrylate, 10 parts of hydroxypropyl acrylate, 85 parts of ethyl acetate and 2.8 parts of azobisisobutyronitrile into a processing device, stirring for 0.8h at 78 ℃ to obtain a first mixture, and keeping the constant temperature of the first mixture at 78 ℃;

1.5 parts of diphenylmethane-4, 4' -diisocyanate, 2.1 parts of diisocyanate, 20 parts of hydrogenated rosin resin and 3 parts of potassium persulfate solution are stirred and mixed at the temperature of 50 ℃ to obtain a second mixture;

injecting the second mixture into the first mixture in a step-by-step homogenizing manner within 0.5h, wherein the step-by-step homogenizing manner means that the second mixture is added into the first mixture by multiple times, the adding amount is the same, the total adding time is 0.5h, the adding speed is 26.6 parts/0.5 h, the first mixture is kept at the constant temperature of 78 ℃ in the process of injecting the second mixture, the first mixture is stirred, and after the second mixture is completely injected, the first mixture is stirred at the constant temperature for 0.4h, so that semi-finished glue solution is obtained;

and drying the semi-finished glue solution at 85 ℃ for 5min to obtain the pressure-sensitive adhesive.

In another embodiment, a method of processing a high viscosity hot melt pressure sensitive adhesive comprises the steps of: adding 30 parts of butyl acrylate, 20 parts of isooctyl acrylate, 10 parts of methyl methacrylate, 10 parts of hydroxypropyl acrylate, 85 parts of ethyl acetate and 2.8 parts of azobisisobutyronitrile into a processing device, stirring at 81 ℃ for 1.3 hours to obtain a first mixture, and keeping the constant temperature of the first mixture at 81 ℃;

1.5 parts of diphenylmethane-4, 4' -diisocyanate, 2.1 parts of diisocyanate, 20 parts of hydrogenated rosin resin and 3 parts of potassium persulfate solution are stirred and mixed at the temperature of 70 ℃ to obtain a second mixture;

gradually and uniformly injecting the second mixture into the first mixture within 0.6h, keeping the constant temperature of the first mixture at 81 ℃, stirring the first mixture, and stirring at the constant temperature for 2h after the second mixture is completely injected to obtain a semi-finished glue solution;

and drying the semi-finished glue solution at 90 ℃ for 10min to obtain the pressure-sensitive adhesive.

Referring to fig. 1-6, a high viscosity hot melt pressure sensitive adhesive production processing device comprises a second barrel 10, a first column 2 rotatably connected with the top of the second barrel 10 is arranged in the second barrel 10, a second rotating sleeve 26 is sleeved outside the first column 2, a connecting plate 18 is fixedly connected with the second rotating sleeve 26, a threaded column 16 is connected with the connecting plate 18 in a penetrating and threaded manner, the top end of the threaded column 16 is rotatably connected with the second barrel 10, a rotating plate 19 is fixedly connected with the bottom surface of the second rotating sleeve 26, an internal gear 20 is rotatably connected with the bottom surface of the rotating plate 19, a second stirring rod 25 is fixedly connected with the outside of the internal gear 20, a square column 23 is fixedly connected with the bottom surface of the first column 2, a first rotating sleeve 24 is sleeved outside the square column 23, a sixth gear 49 rotatably connected with the rotating plate 19 is fixedly connected with the top end of the first rotating sleeve 24, the sixth gear 49 is sleeved outside the square column 23 or the first column 2, the bottom surface of the rotating plate 19 is rotatably connected with a fifth gear 50 meshed with the sixth gear 49, the fifth gear 50 is meshed with the internal gear 20, the bottom of the internal gear 20 is fixedly connected with a cover plate 21, the bottom end of the first rotating sleeve 24 is fixedly connected with a first stirring rod 22, and the first stirring rod 22 is in sliding connection with the square column 23;

the top end of the threaded column 16 extends to the top side of the second barrel 10 and is fixedly connected with a third gear 9, the third gear 9 is meshed with a rack 11, the rack 11 is slidably connected with the top surface of the second barrel 10, the top surface of the rack 11 is fixedly connected with a slide bar 13, the top end of the first column 2 extends to the top side of the second barrel 10, the top of the second barrel 10 is fixedly connected with a driving motor 1, an output shaft of the driving motor 1 is in transmission connection with the first column 2, and the driving motor 1 comprises a servo motor;

the first column 2 is connected with a third column 15 through bevel gear transmission, the third column 15 is rotationally connected with a second barrel 10, the third column 15 is fixedly connected with a first rod 14, one side of the first rod 14 is fixedly connected with a second column 12, and the second column 12 is in sliding connection with a sliding rod 13;

a blanking device 27 is fixed in the second barrel 10, the blanking device 27 comprises a first barrel 7, a fourth column 31 is connected in the first barrel 7 in a rotating manner, the fourth column 31 is fixedly connected with a third stirring rod, and the top end of the fourth column 31 extends to the top side of the first barrel 7 and is fixedly connected with a second gear 5;

the top surface of the second barrel 10 is rotatably connected with a first connecting sleeve 8, the top surface of the first connecting sleeve 8 is fixedly connected with a first gear 4, and the first gear 4 is meshed with a second gear 5;

the top surface of the connecting plate 18 is fixedly connected with a first lead screw 3, the top end of the first lead screw 3 penetrates through the top of the second barrel 10, and the first lead screw 3 is in threaded connection with the first connecting sleeve 8;

the bottom surface of the first barrel 7 is fixedly connected with a discharge pipe 34, the discharge pipe 34 is communicated with the first barrel 7 through a first guide pipe 32, the bottom of the first barrel 7 is communicated with a second guide pipe 41, the other end of the second guide pipe 41 is positioned below the first guide pipe 32 and is connected with the discharge pipe 34, one end of the second guide pipe 41 is communicated with the discharge pipe 34, the discharge pipe 34 is provided with a one-way valve 28, the one-way valve 28 is positioned above the top surface of a piston 43, the one-way valve 28 enables gas to enter the discharge pipe 34 only from the outside of the discharge pipe 34, the discharge pipe 34 is connected with the piston 43 in a sliding manner, the bottom of the piston 43 is fixedly connected with a connecting column 36, the outside of the connecting column 36 is fixedly connected with a second rod 38, the second rod 38 is fixedly connected with a sleeve pipe 37, the bottom of the first barrel 7 is fixedly connected with a limiting column 35, the limiting column 35 is positioned in the sleeve pipe 37 and is connected with the sleeve pipe 37 in a sliding manner, a spring 33 is sleeved outside the limiting column 35, and the spring 33 is positioned between the bottom of the first barrel 7 and the top end of the sleeve 37;

the connecting plate 18 is connected with a second lead screw 17 in a penetrating and rotating manner, the top surface inside the second barrel 10 is fixedly connected with a second connecting sleeve 29, the second lead screw 17 is in threaded connection with the second connecting sleeve 29, the bottom surface of the connecting plate 18 is connected with a sector gear 45 in a rotating manner, one end surface of the sector gear 45 is provided with a through groove, the inner side surface of the through groove is provided with a ratchet 47 to form a ratchet wheel, the through groove is internally provided with a turntable 46, the turntable 46 is rotatably connected with the connecting plate 18, the side surface of the turntable 46 is connected with a pawl 44 in a rotating manner, an elastic element is arranged between the pawl 44 and the turntable 46 to enable the pawl 44 to be elastically and rotatably connected with the turntable 46, the pawl 44 is matched with the ratchet 47, the bottom end of the second lead screw 17 is fixedly connected with the turntable 46, the bottom surface of the connecting plate 18 is rotatably connected with a fifth column 40, and the outside of the fifth column 40 is fixedly connected with a fourth gear 42, the fourth gear 42 is matched with a sector gear 45, the fifth column 40 is fixedly connected with a third rod 39, and the third rod 39 is matched with the connecting column 36;

the top surface of the first barrel 7 is provided with a feeding valve 6.

The working principle is as follows: placing the reagents constituting the second mixture into a first barrel 7, placing the reagents constituting the first mixture into a second barrel 10, heating the reagents in the second barrel 10, keeping the temperature constant after the reagents reach a certain temperature, keeping the second barrel 10 in a closed state, and heating the reagents in the first barrel 7 at the temperature in the second barrel 10 and keeping the temperature of the reagents in the first barrel 7 to be basically constant;

the driving motor 1 is started, an output shaft of the driving motor 1 rotates to drive the first column 2 to rotate, the first column 2 rotates to drive the square column 23 to rotate, the square column 23 rotates to enable the first stirring rod 22 to rotate, the first stirring rod 22 rotates to drive the first rotating sleeve 24 to rotate, the sixth gear 49 rotates to drive the fifth gear 50 to rotate, the fifth gear 50 rotates to drive the inner gear 20 to rotate, the inner gear 20 rotates to enable the second stirring rod 25 to rotate, and the first stirring rod 22 and the second stirring rod 25 are enabled to simultaneously keep rotating and stirring in opposite directions, so that the reagent in the second barrel 10 is stirred, the reagent in the second barrel 10 is enabled to be mixed more fully, and the purpose that the reagent is prevented from rotating in one direction in the stirring process is achieved;

synchronously, the first column 2 rotates to drive the third column 15 to rotate, the third column 15 rotates to drive the first rod 14 to rotate, the first rod 14 rotates to drive the second column 12 to orbit, the second column 12 pushes the sliding rod 13 to enable the rack 11 to reciprocate on the top surface of the second barrel 10, the rack 11 moves to drive the third gear 9 to rotate, the third gear 9 rotates to drive the threaded column 16 to rotate, the threaded column 16 rotates to enable the connecting plate 18 to move up/down, further the first stirring rod 22 and the second stirring rod 25 move up/down, and through the up/down movement of the first stirring rod 22 and the second stirring rod 25 in the reagent, different component solute reagents in different layers in the solvent are scattered, the reagents are fully mixed, so that the component reagents can react more fully, and the reaction rate among the component reagents is improved;

synchronously, the connecting plate 18 drives the second lead screw 17 to move up/down in the process of moving up/down, the second lead screw 17 interacts with the second connecting sleeve 29 to enable the second lead screw 17 to rotate, the second lead screw 17 rotates to enable the rotary disc 46 to rotate, when the rotary disc 46 rotates towards a certain direction, the pawl 44 slides over the surface of the ratchet 47, the sector gear 45 does not rotate, when the rotary disc 46 rotates towards the direction opposite to the previous direction, the pawl 44 abuts against the ratchet 47, and the pawl 44 pushes the ratchet 47 to enable the sector gear 45 to rotate;

during the process of stirring the reagent in the second barrel 10, i.e. during the process of forming the first mixture, the sector gear 45 rotates, at this time, the tooth surface side of the sector gear 45 contacts and is meshed with the fourth gear 42 to drive the fourth gear 42 to rotate, the fourth gear 42 drives the fifth column 40 to rotate, the fifth column 40 rotates to drive the third rod 39 to rotate, so that the third rod 39 rotates away from the position right below the connecting column 36, i.e. the third rod 39 does not contact with the connecting column 36 during the up/down movement;

synchronously, the connecting plate 18 drives the first lead screw 3 to move up and down in the process of moving up and down, so that the first connecting sleeve 8 and the first gear 4 rotate, the first gear 4 rotates to drive the second gear 5 to rotate, the second gear 5 rotates to drive the fourth column 31 to rotate, and the fourth column 31 rotates to drive the third stirring rod to rotate, thereby achieving the purpose of stirring the component reagents in the first barrel 7 to uniformly mix the component reagents;

after the first mixture is formed, that is, after a certain time of stirring, the tooth surface side of the sector gear 45 is separated from the fourth gear 42, the sector gear 45 continues to rotate, at this time, the third rod 39 moves to just below the connecting column 36 and stops rotating, along with the up/down movement of the third rod 39, when the third rod 39 moves up, the connecting column 36 is pushed to move up, the spring 33 is compressed, the connecting column 36 pushes the piston 43 to move up, so that the gas in the discharging pipe 34 enters the first barrel 7 through the first conduit 32, the pressure in the first barrel 7 increases in a short time, the gas above the first barrel 7 pushes the second mixture in the first barrel 7 to flow out a certain amount of the second mixture through the second conduit 41, when the third rod 39 is separated from the connecting column 36, the spring 33 is restored to allow the piston 43 to move down, the check valve 28 is opened, a certain amount of gas is introduced into the discharge pipe 34, so that the piston 43 is moved, through the reciprocating motion of the above steps, to achieve the purpose of gradually adding the second mixture into the first mixture in a uniform amount;

through the intermittent type nature contact between sector gear 45 and fourth gear 42 to reach and provide certain time for the formation of first mixture, after first mixture forms, the device can add the purpose of the second mixture of mixing automatically, makes the degree of automation of this device high.

After the spring 33 is restored, the piston 43 is located below the second guide tube 41, and the first stirring rod 22 and the second stirring rod 25 continue to stir during the process of adding the gradually transported amount of the second mixture into the first mixture, so as to achieve the purpose of enabling the first mixture and the second mixture to react more fully.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

15页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:压敏胶、压敏胶层、制备压敏胶的方法和制备压敏胶层的方法

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!