阅读说明：本技术 一种牛皮席贴片加工方法 (Cow leather mat surface mounting processing method ) 是由 何海东 于 2021-08-17 设计创作，主要内容包括：本发明具体公开了一种牛皮席贴片加工方法,包括如下步骤：皮料选取、清除牛皮反面多余的纤维和毛质、制作上色工艺、开模制板和冲压成型、电激光穿孔、模具成型、片皮、勉边、贴片、精工走线、成品席全面包边、修边整形、压平、出光。本发明方法制得的成品牛皮席纹路自然、美观、光滑、细腻、明亮、光泽好、手感好、透气性好,能够经久耐用,可二次压平,易于打理,具有真皮重现的肌理和纹路。牛皮席贴片采用与牛皮席本体相同材质的原水牛皮头层皮,并将花纹和logo图案单独印在牛皮席贴片上,提高了成品牛皮席的品质和档次。(The invention particularly discloses a cowhide mat paster processing method, which comprises the following steps: selecting leather, removing redundant fibers and wool on the reverse side of the cowhide, manufacturing a coloring process, opening a die to manufacture a plate and performing punch forming, performing laser perforation, forming a die, splitting the leather, trimming the edge, pasting the edge, routing the wire by a fine worker, fully wrapping the edge of a finished mat, trimming and shaping, flattening and brightening. The finished product of the cow leather mat prepared by the method has natural, beautiful, smooth, fine, bright, good luster, good hand feeling and good air permeability, can be durable, can be flattened for the second time, is easy to be arranged, and has the texture and the lines reproduced by real leather. The cowhide mat paster adopts the original raw cowhide head layer leather which is made of the same material as the cowhide mat body, and patterns and logo patterns are independently printed on the cowhide mat paster, so that the quality and the grade of the finished cowhide mat are improved.)

1. A cowhide mat paster processing method is characterized in that: the method comprises the following steps: selecting leather, removing redundant fibers and hair on the reverse side of the cowhide, manufacturing a coloring process, opening a die to manufacture a plate and performing punch forming, performing laser perforation, performing die forming, splitting the leather, trimming the edge, pasting the edge, performing routing by fine work, fully covering the edge, trimming and shaping, flattening and emitting light.

2. The method for processing the cow mat paster according to claim 1, characterized in that: the leather material selecting step comprises the following steps: selecting cow leather with the same material as the cow leather mat body, wherein the cow leather is required to have natural grains, moderate hardness and thickness of 1.3-1.5 mm.

3. The method for processing the cow mat paster according to claim 2, characterized in that: the manufacturing and coloring process comprises the following steps: making corresponding colors, spraying and coloring cowhide, wherein the spraying and coloring requires 1 square ruler to spray 5 g of pigment, and 8 g of pigment is sprayed for 3 times; then baking and fixing color, wherein the baking temperature is 100 ℃.

4. The method for processing the cow mat paster according to claim 3, characterized in that: the die sinking and plate making and punch forming steps are as follows: and (4) firstly opening a molding plate, and performing punch forming after molding.

5. The method for processing the cow mat paster according to claim 4, wherein the method comprises the following steps: the electric laser perforation step comprises the following steps: and carving on the die by adopting an electric laser cutting perforation mode to obtain patterns and logo patterns.

6. The method for processing the cow mat paster according to claim 5, characterized in that: the splitting step comprises the following steps: and (3) manually and finely splitting the cowhide formed by the mold, wherein the thickness of the split leather is 0.5 cm, and thus obtaining the cowhide mat patch.

7. The method for processing the cow mat patches as claimed in claim 6, wherein the method comprises the following steps: in the marginal step: the cowhide mat patch is barely formed, the width of the edge is required to be 1.5 cm, and the width reaches 1 cm after forming.

8. The method for processing the cow mat patches as claimed in claim 7, wherein the method comprises the following steps: in the step of pasting the patch: a unfilled corner is arranged at the lower right corner of the finished cow leather mat body, and cow leather mat patches are matched with the unfilled corner; the cowhide mat patch which is sewn and formed barely is adhered in position by using an adhesive tape and is tightly adhered, and the cowhide mat patch is required to be adhered in the right lower corner position of the finished cowhide mat body, so that deviation and deflection cannot occur, and the upper edge and the lower edge of the cowhide mat body are required to be aligned and matched.

9. The method for processing the cow mat paster according to claim 8, characterized in that: in the fine wiring step: and (4) carrying out finish routing on the periphery of the cowhide mat patch after the patch is finished, wherein the finish routing is finished every 7 centimeters by 11 needles to obtain a finished cowhide mat.

10. The method for processing the cow mat paster according to claim 1, characterized in that:

the leather material selecting step comprises the following steps: selecting cowhide with the same material as the cowhide mat body, wherein the cowhide has natural grains, moderate hardness and thickness of 1.3-1.5 mm;

in the step of removing the redundant fibers and the fibers on the reverse side of the cowhide: removing redundant fibers and hair on the reverse side of the cowhide;

the manufacturing and coloring process comprises the following steps: making corresponding colors, spraying and coloring cowhide, wherein the spraying and coloring requires 1 square ruler to spray 5 g of pigment, and 8 g of pigment is sprayed for 3 times; then baking and fixing color, wherein the baking temperature is 100 ℃;

the die sinking and plate making and punch forming steps are as follows: firstly, opening a molding plate, and performing punch forming after molding;

the electric laser perforation step comprises the following steps: carving on the die by adopting an electric laser cutting perforation mode to obtain patterns and logo patterns;

the step of molding the mold is as follows: putting cow leather into a mold for molding;

the splitting step comprises the following steps: manually and finely splitting the cowhide formed by the mold, wherein the thickness of the split leather is 0.5 cm, and thus obtaining a cowhide mat patch;

in the marginal step: performing edge trimming on the cowhide mat patch, wherein the edge width is required to be 1.5 cm, and the width reaches 1 cm after molding;

in the step of pasting the patch: a unfilled corner is arranged at the lower right corner of the finished cow leather mat body, and cow leather mat patches are matched with the unfilled corner; adhering the cowhide mat patches which are sewn and formed barely to the right side by using an adhesive tape, adhering the cowhide mat patches tightly, and adhering the cowhide mat patches to the right lower corner of a finished cowhide mat body in a square manner without deviation or deflection, wherein the upper edge and the lower edge of the cowhide mat body are required to be aligned and matched;

in the fine wiring step: after the surface mounting is finished, performing finish routing on the periphery of the cowhide mat surface mounting, wherein the finish routing is finished after 11 stitches per 7 centimeters to obtain a finished cowhide mat;

in the step of overall edge covering: the finished cowhide mat is integrally and comprehensively wrapped, and the wrapping routing requirement is consistent with the cowhide mat surface mounting finishing routing requirement;

the trimming and shaping step comprises the following steps: trimming and shaping the finished cow leather mat;

the flattening step comprises the following steps: flattening the finished cow leather mat;

in the light emitting step: and (5) brightening the finished cow leather mat.

Technical Field

The invention belongs to the technical field of cow leather mats, and particularly relates to a cow leather mat surface mounting processing method.

Background

The cowhide mat is made of buffalo hide as a raw material and is processed into a summer sleeping mat household article suitable for being used in hot weather, and the cowhide mat is favored by people because the buffalo hide has the advantages of prevention, ventilation, smoothness, flatness and the like.

However, the logo of the conventional cowhide mat is mostly directly printed on the cowhide mat and integrated with the cowhide mat.

Disclosure of Invention

The invention aims to provide a cowhide mat paster processing method, which improves the quality and grade of a finished cowhide mat by arranging cowhide mat pasters and independently printing patterns and logo patterns on the cowhide mat pasters.

In order to achieve the purpose, the technical scheme of the invention is as follows: a cowhide mat paster processing method comprises the following steps: selecting leather, removing redundant fibers and hair on the reverse side of the cowhide, manufacturing a coloring process, opening a die to manufacture a plate and performing punch forming, performing laser perforation, performing die forming, splitting the leather, trimming the edge, pasting the edge, performing routing by fine work, fully covering the edge, trimming and shaping, flattening and emitting light.

Further, the leather material selecting step comprises the following steps: selecting cowhide with the same material as the cowhide mat body, wherein the cowhide has natural grains, moderate hardness and thickness of 1.3-1.5 mm; the hardness requirement of cow leather is quite important, and the cow leather is hard and soft, the cow leather is hard and needs to be tilted, and the cow leather is soft and needs to be wrinkled.

Further, the coloring process comprises the following steps: making corresponding colors, spraying and coloring cowhide, wherein the spraying and coloring requires 1 square ruler to spray 5 g of pigment, and 8 g of pigment is sprayed for 3 times; then baking and fixing color at 100 ℃, and through the color fixing procedure, the phenomena of color difference, color change, color loss, peeling, paint loss and the like can not occur.

Further, in the step of die opening and plate making and punch forming: firstly, opening a molding plate, forming and punching, and setting molds with different shapes and patterns according to requirements.

Further, in the step of electrically stimulated perforation: and carving on the die by adopting an electric laser cutting perforation mode to obtain patterns and logo patterns.

Further, in the splitting step: and (3) manually and finely splitting the cowhide formed by the mold, wherein the thickness of the split leather is 0.5 cm, and thus obtaining the cowhide mat patch.

Further, in the barely step: the cowhide mat is pasted on a barely-edged surface, the width of the edge is required to be 1.5 cm, the width reaches 1 cm after the forming, and meanwhile, the thickness of the edge strips after the edge is barely edged and the finished cowhide mat body are kept level with one line, such as flatness, straightness and the like.

Further, in the step of attaching: a unfilled corner is arranged at the lower right corner of the finished cow leather mat body, and cow leather mat patches are matched with the unfilled corner; adhering the cowhide mat patches which are sewn and formed barely to the right side by using an adhesive tape, adhering the cowhide mat patches tightly, and adhering the cowhide mat patches to the right lower corner of a finished cowhide mat body in a square manner without deviation or deflection, wherein the upper edge and the lower edge of the cowhide mat body are required to be aligned and matched; in order to better meet the requirements, the cowhide mat patch needs to be firstly processed, and the edge of the adhesive tape is adhered with the adhesive tape or is brushed with the adhesive tape for fixation, so that the cowhide mat patch is required to be compact and straight, and a finished product cannot fall, loosen, wrinkle or deform.

Further, in the fine routing step: and (4) carrying out finish routing on the periphery of the cowhide mat patch after the patch is finished, wherein the finish routing is finished every 7 centimeters by 11 needles to obtain a finished cowhide mat. The precision wiring requires consistent stitches, is thin and dense, straight, free from wrinkling, loose wires, broken wires, skip pins and thread falling.

Further, the leather material selecting step comprises the following steps: selecting cowhide with the same material as the cowhide mat body, wherein the cowhide has natural grains, moderate hardness and thickness of 1.3-1.5 mm;

in the step of removing the redundant fibers and the fibers on the reverse side of the cowhide: removing redundant fibers and hair on the reverse side of the cowhide;

the manufacturing and coloring process comprises the following steps: making corresponding colors, spraying and coloring cowhide, wherein the spraying and coloring requires 1 square ruler to spray 5 g of pigment, and 8 g of pigment is sprayed for 3 times; then baking and fixing color, wherein the baking temperature is 100 ℃;

the die sinking and plate making and punch forming steps are as follows: firstly, opening a molding plate, and performing punch forming after molding;

the electric laser perforation step comprises the following steps: carving on the die by adopting an electric laser cutting perforation mode to obtain patterns and logo patterns;

the step of molding the mold is as follows: putting cow leather into a mold for molding;

the splitting step comprises the following steps: manually and finely splitting the cowhide formed by the mold, wherein the thickness of the split leather is 0.5 cm, and thus obtaining a cowhide mat patch;

in the marginal step: performing edge trimming on the cowhide mat patch, wherein the edge width is required to be 1.5 cm, and the width reaches 1 cm after molding;

in the step of pasting the patch: a unfilled corner is arranged at the lower right corner of the finished cow leather mat body, and cow leather mat patches are matched with the unfilled corner; adhering the cowhide mat patches which are sewn and formed barely to the right side by using an adhesive tape, adhering the cowhide mat patches tightly, and adhering the cowhide mat patches to the right lower corner of a finished cowhide mat body in a square manner without deviation or deflection, wherein the upper edge and the lower edge of the cowhide mat body are required to be aligned and matched;

in the fine wiring step: after the surface mounting is finished, performing finish routing on the periphery of the cowhide mat surface mounting, wherein the finish routing is finished after 11 stitches per 7 centimeters to obtain a finished cowhide mat;

in the step of overall edge covering: the finished cowhide mat is integrally and comprehensively wrapped, and the wrapping routing requirement is consistent with the cowhide mat surface mounting finishing routing requirement;

the trimming and shaping step comprises the following steps: trimming and shaping the finished cow leather mat;

the flattening step comprises the following steps: flattening the finished cow leather mat;

in the light emitting step: and (5) brightening the finished cow leather mat.

The beneficial effects of this technical scheme are as follows:

1. the method comprises the steps of selecting leather, removing redundant fibers and wool on the reverse side of the cowhide, manufacturing a coloring process, opening a die to manufacture a plate and punch the plate, performing electric laser perforation, forming the die, splitting the cowhide, trimming edges, pasting the sheet, routing the sheet, completely wrapping the finished mat, trimming and shaping, flattening, shining the light and the like, and the finished cowhide mat has natural, beautiful, smooth, fine, bright, good luster, good hand feeling and good air permeability, can be durable, can be flattened for the second time, is easy to be finished, and has the texture and the grain reproduced by the leather.

2. According to the method for processing the cowhide mat paster, the cowhide mat paster adopts the raw cowhide head skin which is made of the same material as the cowhide mat body, and patterns and logo patterns are independently printed on the cowhide mat paster, so that the quality and the grade of a finished cowhide mat are improved. The shape of cow hide mat paster can be customized according to the demand of difference, and decorative pattern and logo pattern on the cow hide mat paster also can be made according to the demand of difference simultaneously.

3. The edge-trimming mode is adopted, the prior conventional oil-trimming mode of the cow leather mat is changed, and the phenomena of deformation, peeling, color losing and paint losing of a finished product of the leather edge in the oil-trimming mode can occur, so that secondary flattening and light emitting are influenced. By adopting a marginal mode, the defects of secondary flattening, deformation, peeling, fading, paint dropping and the like are overcome, meanwhile, the finished product of the cowhide mat is convenient to flatten, emit light and flatten and reshape repeatedly, and the service life of the finished product of the cowhide mat is prolonged.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

The invention relates to a cowhide mat paster processing method, which comprises the following steps:

(1) selecting leather

Selecting cow leather with the same material as the cow leather mat body, wherein the cow leather is required to have natural grains, moderate hardness and thickness of 1.3-1.5 mm. The hardness requirement of cow leather is quite important, and the cow leather is hard and soft, the cow leather is hard and needs to be tilted, and the cow leather is soft and needs to be wrinkled.

(2) Removing excess fiber and hair on the reverse side of cowhide

And removing excess fiber and hair on the reverse side of the cowhide.

(3) Coloring process

Corresponding colors are manufactured, cow leather is sprayed and colored, the spraying and coloring requirements are that 1 square ruler is sprayed with 5 g of pigment, and the spraying is carried out for 3 times, and each time is 8 g. Then baking and fixing color at 100 ℃, and through the color fixing procedure, the phenomena of color difference, color change, color loss, peeling, paint loss and the like can not occur.

(4) Die sinking and plate making and punch forming

Firstly, opening a molding plate, forming and punching, and setting molds with different shapes and patterns according to requirements.

(5) Electro-laser perforation

And (3) carving on the die by adopting an electric laser perforation cutting mode to obtain the required patterns and logo patterns.

(6) Die forming

And (3) putting the cowhide into a mould for forming.

(7) Sheet leather

And (3) manually and finely splitting the cowhide formed by the mold, wherein the thickness of the split leather is 0.5 cm, and thus obtaining the cowhide mat patch.

(8) Edge of a line

The cowhide mat is pasted on a barely-edged surface, the width of the edge is required to be 1.5 cm, the width reaches 1 cm after the forming, and meanwhile, the thickness of the edge strips after the edge is barely edged and the cowhide mat body are kept level with one line, such as flatness, straightness and the like.

(9) Patch

The lower right corner of the finished cow leather mat body is provided with a unfilled corner, and cow leather mat patches are matched with the unfilled corner. The cowhide mat patch which is sewn and formed barely is adhered in position by using an adhesive tape and is tightly adhered, and the cowhide mat patch is required to be adhered in the right lower corner position of the finished cowhide mat body, so that deviation and deflection cannot occur, and the upper edge and the lower edge of the cowhide mat body are required to be aligned and matched. In order to better meet the requirements, the cowhide mat patch needs to be firstly processed, and the edge of the adhesive tape is adhered with the adhesive tape or is brushed with the adhesive tape for fixation, so that the cowhide mat patch is required to be compact and straight, and a finished product cannot fall, loosen, wrinkle or deform.

(10) Fine work routing line

And (4) carrying out finish routing on the periphery of the cowhide mat patch after the patch is finished, wherein the finish routing is finished every 7 centimeters by 11 needles to obtain a finished cowhide mat. The precision wiring requires consistent stitches, is thin and dense, straight, free from wrinkling, loose wires, broken wires, skip pins and thread falling.

(11) Full edge covering

And (3) overall and comprehensive edge covering is carried out on the finished cow leather mat, and the requirement of edge covering and routing is consistent with the requirement of cow leather mat surface mounting and finishing routing.

(12) Trimming and shaping

And trimming and shaping the finished cow leather mat.

(13) Flattening

And flattening the finished cow leather mat.

(14) Light emission

The finished product of the cow leather mat is required to be flat, smooth and fine, has natural real leather feeling, does not warp corners and the like.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.