阅读说明：本技术 一种合纤制毯子及其加工方法 (Synthetic fiber blanket and processing method thereof ) 是由 张士理 李楠楠 于 2021-09-03 设计创作，主要内容包括：本发明公开了一种合纤制毯子及其加工方法,所述合纤制毯子由以下重量份配比的各组分制成：棉花10-15份,聚酯纤维5-8份,银纤维2-3份,珊瑚纤维2-3份,聚丙烯腈纤维3-7份,羊绒8-10份,聚丙烯和泡沫乳胶；本发明还提供了一种合纤制毯子的加工方法,包含以下步骤：1)原料清理：将5-8份聚酯纤维,2-3份银纤维,2-3份珊瑚纤维,3-7份聚丙烯腈纤维放到气蒸锅内部进行煮练处理,往气蒸锅内部加入精炼剂并且升温至80℃-90℃后保持0.6h-0.8h；2)白胚成型：使用编织机将10-15份棉花与8-10份羊绒进行编织,并且在编织的过程中加入煮练后的聚酯纤维、银纤维、份珊瑚纤维和聚丙烯腈纤维,该合纤制毯子及其加工方法,柔韧性好,舒适性佳,结实耐用。(The invention discloses a synthetic fiber blanket and a processing method thereof, wherein the synthetic fiber blanket is prepared from the following components in parts by weight: 10-15 parts of cotton, 5-8 parts of polyester fiber, 2-3 parts of silver fiber, 2-3 parts of coral fiber, 3-7 parts of polyacrylonitrile fiber, 8-10 parts of cashmere, polypropylene and foam latex; the invention also provides a processing method of the synthetic fiber blanket, which comprises the following steps: 1) cleaning raw materials: putting 5-8 parts of polyester fiber, 2-3 parts of silver fiber, 2-3 parts of coral fiber and 3-7 parts of polyacrylonitrile fiber into an air steamer for boiling treatment, adding a refining agent into the air steamer, heating to 80-90 ℃, and keeping for 0.6-0.8 h; 2) forming a white blank: 10-15 parts of cotton and 8-10 parts of cashmere are woven by using a weaving machine, and the boiled polyester fiber, silver fiber, coral fiber and polyacrylonitrile fiber are added in the weaving process.)

1. A synthetic fiber blanket, comprising: the synthetic fiber blanket is prepared from the following components in parts by weight: 10-15 parts of cotton, 5-8 parts of polyester fiber, 2-3 parts of silver fiber, 2-3 parts of coral fiber, 3-7 parts of polyacrylonitrile fiber, 8-10 parts of cashmere, polypropylene and foam latex.

2. A processing method of a synthetic fiber blanket is characterized by comprising the following steps:

1) cleaning raw materials: putting 5-8 parts of polyester fiber, 2-3 parts of silver fiber, 2-3 parts of coral fiber and 3-7 parts of polyacrylonitrile fiber into an air steamer for boiling treatment, adding a refining agent into the air steamer, heating to 80-90 ℃, and keeping for 0.6-0.8 h;

2) forming a white blank: weaving 10-15 parts of cotton and 8-10 parts of cashmere by using a weaving machine, adding the boiled polyester fiber, silver fiber, coral fiber and polyacrylonitrile fiber in the weaving process, and adhering foam latex to the bottom of a white blank by using polypropylene;

3) white embryo treatment: combing the surface of the white blank by using a combing brush to prevent the surface of the white blank from knotting, and then performing hot finishing treatment on the white blank by using a hot finishing machine;

4) pre-shaping the white embryo: pressing the processed white blank by using equipment, cutting the white blank into a proper size by using a cutting machine, and sealing the edge of the white blank;

5) dyeing and softening: putting the shaped white blank into a dyeing tank, adding a proper dyeing agent into the dyeing tank, heating the dyeing tank, cleaning the dyeing tank after dyeing is finished, adding 2-4 parts of softening agent into the cleaned blank body, and stirring for 0.2h by using a stirring rod;

6) dewatering and drying: placing the treated embryo body in a dehydrator for dehydration, heating and drying the dehydrated embryo body by using a dryer, and storing the dehydrated embryo body in a shade place;

7) surface treatment: putting the blank body into a napping machine for napping, carding the knotted part on the surface of the blank body, then performing hot polishing on the front side and the back side of the blank body again, and trimming the surface of the blank body after the hot polishing;

8) shaking and shaping: putting the blank into a granulator for processing, so that the surface of the blank is formed into small balls, and then shaping the finished product of the blank;

9) and (3) blowing wool into a finished product: and (3) carrying out hot blowing cleaning on the surface of the shaped finished product by using an air heater, and coiling and packaging the cleaned finished product by using a packaging machine.

3. The method of making a synthetic fiber blanket of claim 2, wherein: the natural luster finishing machine keeps the natural luster finishing temperature of the white blank at 30-40 ℃.

4. The method of making a synthetic fiber blanket of claim 2, wherein: the temperature in the dyeing tank is 70-80 ℃, and the dyeing tank is soaked for 0.4-0.6 h.

5. The method of making a synthetic fiber blanket of claim 2, wherein: the softening agent can be selected from fatty acid polyol ester, fatty acid diethanolamide, alkanolamide and polyoxyethylene fatty amide, and the ratio of the softening agent to the softening agent is 1: 20.

6. The method of making a synthetic fiber blanket of claim 2, wherein: the temperature of the dryer for heating and drying is kept between 50 and 60 ℃, and the drying time is 1 to 2 hours.

7. The method of making a synthetic fiber blanket of claim 2, wherein: the diameter of the small ball formed on the surface of the blank is 1cm-2 cm.

8. The method of making a synthetic fiber blanket of claim 2, wherein: the temperature of the air heater is kept between 20 and 25 ℃.

Technical Field

The invention relates to the technical field of concrete retarders, in particular to a fiber-combined blanket and a processing method thereof.

Background

The synthetic fiber is a polyamide fiber with a molecular main chain connected by amido bond (-CO-NH-). The Nylon is called Nylon in the United states and British, the Nylon is called Nylon in China, and the Nylon is commonly called Nylon (Nylon), which is a general name of thermoplastic resin containing repeated amide groups- (NHCO) -on a molecular main chain and comprises aliphatic PA, aliphatic-aromatic PA and aromatic PA. The aliphatic PA has many varieties, large yield and wide application, and the name is determined by the specific carbon atom number of the synthetic monomer. The polyamide is mainly used for synthetic fibers, has the most prominent advantages that the abrasion resistance of the polyamide is higher than that of all other fibers, 10 times higher than that of cotton and 20 times higher than that of wool, and can be blended or spun into various medical and knitted fabrics in civil use. The nylon filament is mainly used in knitting and silk industries, such as various wear-resistant nylon socks like knitted monofilament socks, elastic silk socks and the like, nylon gauze towels, mosquito nets, nylon laces, elastic nylon outerwear, various nylon silks or interwoven silk products, and nylon short fibers are mostly used for blending with wool or wool-type products of other chemical fibers to prepare various wear-resistant warp-knitted clothes. In industry, nylon is used in large quantities to make cords, industrial fabrics, cables, conveyor belts, tents, fishing nets and the like. Is mainly used as parachute and other military fabrics in national defense.

Disclosure of Invention

The invention aims to overcome the defects in the prior art, provides a synthetic fiber blanket and a processing method thereof, has good flexibility, good comfort, firmness and durability, and can effectively solve the problems in the background art.

In order to achieve the purpose, the invention provides the following technical scheme: a synthetic fiber blanket is prepared from the following components in parts by weight: 10-15 parts of cotton, 5-8 parts of polyester fiber, 2-3 parts of silver fiber, 2-3 parts of coral fiber, 3-7 parts of polyacrylonitrile fiber, 8-10 parts of cashmere, polypropylene and foam latex;

the invention also provides a processing method of the synthetic fiber blanket, which comprises the following steps:

1) cleaning raw materials: putting 5-8 parts of polyester fiber, 2-3 parts of silver fiber, 2-3 parts of coral fiber and 3-7 parts of polyacrylonitrile fiber into an air steamer for boiling treatment, adding a refining agent into the air steamer, heating to 80-90 ℃, and keeping for 0.6-0.8 h;

2) forming a white blank: weaving 10-15 parts of cotton and 8-10 parts of cashmere by using a weaving machine, adding the boiled polyester fiber, silver fiber, coral fiber and polyacrylonitrile fiber in the weaving process, and then adhering the foam latex to the bottom of a white blank by using polypropylene;

3) white embryo treatment: combing the surface of the white blank by using a combing brush to prevent the surface of the white blank from knotting, and then performing hot finishing treatment on the white blank by using a hot finishing machine;

4) pre-shaping the white embryo: pressing the processed white blank by using equipment, cutting the white blank into a proper size by using a cutting machine, and sealing the edge of the white blank;

5) dyeing and softening: putting the shaped white blank into a dyeing tank, adding a proper dyeing agent into the dyeing tank, heating the dyeing tank, cleaning the dyeing tank after dyeing is finished, adding 2-4 parts of softening agent into the cleaned blank body, and stirring for 0.2h by using a stirring rod;

6) dewatering and drying: placing the treated embryo body in a dehydrator for dehydration, heating and drying the dehydrated embryo body by using a dryer, and storing the dehydrated embryo body in a shade place;

7) surface treatment: putting the blank body into a napping machine for napping, carding the knotted part on the surface of the blank body, then performing hot polishing on the front side and the back side of the blank body again, and trimming the surface of the blank body after the hot polishing;

8) shaking and shaping: putting the blank into a granulator for processing, so that the surface of the blank is formed into small balls, and then shaping the finished product of the blank;

9) and (3) blowing wool into a finished product: the surface of the finished product after shaping is cleaned by hot air blowing by using an air heater, and the cleaned finished product is coiled and packed by using a packing machine

Preferably, the temperature of the natural luster finishing machine for the white blank is kept between 30 and 40 ℃.

Preferably, the temperature in the dyeing tank is 70-80 ℃, and the dyeing tank is soaked for 0.4-0.6 h.

Preferably, the softening agent can be selected from fatty acid polyol ester, fatty acid diethanolamide, alkanolamide and polyoxyethylene fatty amide, and the ratio of the softening agent is 1: 20.

Preferably, the heating and drying temperature of the dryer is kept between 50 ℃ and 60 ℃, and the drying time is 1h to 2 h.

Preferably, the diameter of the small ball formed on the surface of the embryo body is 1cm-2 cm.

Preferably, the temperature of the hot air blower is maintained at 20 ℃ to 25 ℃.

Compared with the prior art, the invention has the beneficial effects that: the synthetic fiber blanket and the processing method thereof have the following advantages:

1. according to the invention, the polyester fiber is woven into the white blank, so that the crease resistance and the shape retention of the blanket can be effectively improved, and the blanket has high strength and elasticity recovery capability, so that the blanket is firm and durable, crease-resistant and non-ironing, and has the capability of not sticking hair;

2. the silver fiber selected by the invention has the radiation-resistant effect, can prevent a large amount of static electricity from adhering to the surface of the blanket, simultaneously improves the oxidation resistance of the blanket, and prevents the problem of oxidation and color change of the blanket in the long-time use process;

3. the coral fibers selected by the invention preserve the pharmacological effects of coral, have natural antibacterial effect, can prevent the problem of being damaged by worms by matching with polyacrylonitrile fibers, and are softer, so that the dyed carpet has more bright color.

4. The cashmere selected by the invention has high skin-friendly property, high flexibility and strong heat retention property, and the surface of the blanket can be bulked, thick, full, straight and bright by adopting the ironing treatment during processing, thereby effectively improving the quality of the blanket.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The first embodiment is as follows:

a synthetic fiber blanket is prepared from the following components in parts by weight: 10 parts of cotton, 5 parts of polyester fiber, 2 parts of silver fiber, 2 parts of coral fiber, 3 parts of polyacrylonitrile fiber, 8 parts of cashmere, polypropylene and foam latex:

a processing method of a synthetic fiber blanket comprises the following steps:

1) cleaning raw materials: putting 5 parts of polyester fiber, 2 parts of silver fiber, 2 parts of coral fiber and 3 parts of polyacrylonitrile fiber into an air steamer for boiling treatment, adding a refining agent into the air steamer, heating to 80 ℃, and keeping for 0.6 h;

2) forming a white blank: weaving 10 parts of cotton and 8 parts of cashmere by using a weaving machine, adding the boiled polyester fiber, silver fiber, coral fiber and polyacrylonitrile fiber in the weaving process, and then adhering foam latex to the bottom of a white blank by using polypropylene;

3) white embryo treatment: combing the surface of the white blank by using a combing brush to prevent the surface of the white blank from knotting, and then performing natural luster finishing on the white blank by using a natural luster finishing machine, wherein the natural luster finishing machine keeps the natural luster finishing temperature of the white blank at 30 ℃;

4) pre-shaping the white embryo: pressing the processed white blank by using equipment, cutting the white blank into a proper size by using a cutting machine, and sealing the edge of the white blank;

5) dyeing and softening: putting the shaped white blank into a dyeing tank, adding a proper dyeing agent into the dyeing tank, heating the dyeing tank, soaking at 70 ℃ for 0.4h, cleaning, adding 2 parts of softening agent into the cleaned blank, stirring for 0.2h by using a stirring rod, wherein the softening agent can be fatty acid polyol ester, fatty acid diethanol amide, alkanolamide and polyoxyethylene fatty amide, and the ratio of the softening agent is 1: 20;

6) dewatering and drying: placing the treated embryo body into a dehydrator for dehydration, heating and drying the dehydrated embryo body by using a dryer, keeping the heating and drying temperature of the dryer at 50 ℃ for 1h, and placing the dried embryo body in a shade place for storage;

7) surface treatment: putting the blank body into a napping machine for napping, carding the knotted part on the surface of the blank body, then performing hot polishing on the front side and the back side of the blank body again, and trimming the surface of the blank body after the hot polishing;

8) shaking and shaping: putting the blank into a granulator for processing, so that the surface of the blank is formed into small balls with the diameter of 1cm, and then shaping the finished product of the blank;

9) and (3) blowing wool into a finished product: and (3) carrying out hot blowing cleaning on the surface of the shaped finished product by using an air heater, keeping the temperature of the air heater at 20 ℃, and rolling and packaging the cleaned finished product by using a packaging machine.

Example two:

a synthetic fiber blanket is prepared from the following components in parts by weight: 12 parts of cotton, 6 parts of polyester fiber, 2 parts of silver fiber, 2 parts of coral fiber, 5 parts of polyacrylonitrile fiber, 9 parts of cashmere, and polypropylene and foam latex:

a processing method of a synthetic fiber blanket comprises the following steps:

1) cleaning raw materials: putting 6 parts of polyester fiber, 2 parts of silver fiber, 2 parts of coral fiber and 5 parts of polyacrylonitrile fiber into an air steamer for boiling treatment, adding a refining agent into the air steamer, heating to 85 ℃, and keeping for 0.7 h;

2) forming a white blank: weaving 12 parts of cotton and 9 parts of cashmere by using a weaving machine, adding the boiled polyester fiber, silver fiber, coral fiber and polyacrylonitrile fiber in the weaving process, and then adhering foam latex to the bottom of a white blank by using polypropylene;

3) white embryo treatment: combing the surface of the white blank by using a combing brush to prevent the surface of the white blank from knotting, and then performing natural luster finishing on the white blank by using a natural luster finishing machine, wherein the natural luster finishing machine keeps the natural luster finishing temperature of the white blank at 35 ℃;

4) pre-shaping the white embryo: pressing the processed white blank by using equipment, cutting the white blank into a proper size by using a cutting machine, and sealing the edge of the white blank;

5) dyeing and softening: putting the shaped white blank into a dyeing tank, adding a proper dyeing agent into the dyeing tank, heating the dyeing tank, soaking at 75 ℃ for 0.5h, cleaning, adding 3 parts of softening agent into the cleaned blank, stirring for 0.2h by using a stirring rod, wherein the softening agent can be selected from fatty acid polyol ester, fatty acid diethanol amide, alkanol amide and polyoxyethylene fatty amide, and the ratio of the softening agent is 1: 20;

6) dewatering and drying: placing the treated embryo body into a dehydrator for dehydration, heating and drying the dehydrated embryo body by using a dryer, keeping the temperature of the dryer at 55 ℃ for 1.5h, and placing the dried embryo body in a shade place for storage;

7) surface treatment: putting the blank body into a napping machine for napping, carding the knotted part on the surface of the blank body, then performing hot polishing on the front side and the back side of the blank body again, and trimming the surface of the blank body after the hot polishing;

8) shaking and shaping: putting the blank into a granulator for processing, so that the surface of the blank is formed into small balls with the diameter of 2cm, and then shaping the finished product of the blank;

9) and (3) blowing wool into a finished product: and (3) carrying out hot blowing cleaning on the surface of the shaped finished product by using an air heater, keeping the temperature of the air heater at 23 ℃, and rolling and packaging the cleaned finished product by using a packaging machine.

Example three:

a synthetic fiber blanket is prepared from the following components in parts by weight: 15 parts of cotton, 8 parts of polyester fiber, 3 parts of silver fiber, 3 parts of coral fiber, 7 parts of polyacrylonitrile fiber, 10 parts of cashmere, polypropylene and foam latex:

a processing method of a synthetic fiber blanket comprises the following steps:

1) cleaning raw materials: putting 8 parts of polyester fiber, 3 parts of silver fiber, 3 parts of coral fiber and 7 parts of polyacrylonitrile fiber into an air steamer for boiling treatment, adding a refining agent into the air steamer, heating to 90 ℃, and keeping for 0.8 h;

2) forming a white blank: weaving 15 parts of cotton and 10 parts of cashmere by using a weaving machine, adding the boiled polyester fiber, silver fiber, coral fiber and polyacrylonitrile fiber in the weaving process, and then adhering foam latex to the bottom of a white blank by using polypropylene;

3) white embryo treatment: combing the surface of the white blank by using a combing brush to prevent the surface of the white blank from knotting, and then performing natural luster finishing on the white blank by using a natural luster finishing machine, wherein the natural luster finishing machine keeps the natural luster finishing temperature of the white blank at 40 ℃;

4) pre-shaping the white embryo: pressing the processed white blank by using equipment, cutting the white blank into a proper size by using a cutting machine, and sealing the edge of the white blank;

5) dyeing and softening: putting the shaped white blank into a dyeing tank, adding a proper dyeing agent into the dyeing tank, heating the dyeing tank, soaking at the temperature of 80 ℃ for 0.6h, cleaning, adding 4 parts of softening agent into the cleaned blank, stirring for 0.2h by using a stirring rod, wherein the softening agent can be selected from fatty acid polyol ester, fatty acid diethanol amide, alkanol amide and polyoxyethylene fatty amide, and the ratio of the softening agent to the softening agent is 1: 20;

6) dewatering and drying: placing the treated embryo body into a dehydrator for dehydration, heating and drying the dehydrated embryo body by using a dryer, keeping the temperature of the dryer at 60 ℃ for 2h, and placing the dried embryo body in a shade place for storage;

7) surface treatment: putting the blank body into a napping machine for napping, carding the knotted part on the surface of the blank body, then performing hot polishing on the front side and the back side of the blank body again, and trimming the surface of the blank body after the hot polishing;

8) shaking and shaping: putting the blank into a granulator for processing, so that the surface of the blank is formed into small balls with the diameter of 2cm, and then shaping the finished product of the blank;

9) and (3) blowing wool into a finished product: and (3) carrying out hot blowing cleaning on the surface of the shaped finished product by using an air heater, keeping the temperature of the air heater at 25 ℃, and rolling and packaging the cleaned finished product by using a packaging machine.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.