Electromechanical automatic material sorting device

文档序号:295017 发布日期:2021-11-26 浏览:18次 中文

阅读说明:本技术 机电自动化物料分拣装置 (Electromechanical automatic material sorting device ) 是由 刘鹏厚 于 2021-08-30 设计创作,主要内容包括:本发明提供机电自动化物料分拣装置,包括分拣模块;分拣模块包括底座、分拣板、提升装置、夹持装置、一级平移装置和二级平移装置;提升装置包括回字形的转动板,转动板通过第一转动装置架设在方槽内,并通过第一转动装置驱动绕方槽开口的一端转动;一级平移装置包括气缸和两个限位板;二级平移装置包括滑道和第一驱动装置;分拣板的顶部架设有传送带结构;夹持装置包括两个移动板和两个对称设置的夹持板;两个移动板均滑动设置在滑道内,并通过第二驱动装置驱动相对或相向运动;每个夹持板通过固定柱与一个移动板固定连接,两个夹持板的底部均与传送带结构的带面滑动配合。该装置能够有序地进行物料分拣,自动将待分拣物料移动至物料传送装置外。(The invention provides an electromechanical automatic material sorting device, which comprises a sorting module; the sorting module comprises a base, a sorting plate, a lifting device, a clamping device, a primary translation device and a secondary translation device; the lifting device comprises a square groove, a first rotating device and a second rotating device, wherein the square groove is provided with an opening; the first-stage translation device comprises an air cylinder and two limiting plates; the secondary translation device comprises a slideway and a first driving device; a conveying belt structure is erected at the top of the sorting plate; the clamping device comprises two moving plates and two symmetrically arranged clamping plates; the two moving plates are arranged in the slideway in a sliding manner and are driven to move oppositely or oppositely by the second driving device; every grip block passes through fixed column and a movable plate fixed connection, and the bottom of two grip blocks all with the area face sliding fit of conveyer belt structure. The device can carry out material sorting in an orderly manner, and automatically, the materials to be sorted are moved to the outside of the material conveying device.)

1. The electromechanical automatic material sorting device is characterized by comprising a sorting module; the sorting module comprises a base (1), a sorting plate (13), a lifting device, a clamping device, a primary translation device and a secondary translation device; the lifting device comprises a rectangular-shaped rotating plate (3); a square groove with an opening at one end is formed in the top of the base (1), one end of the rotating plate (3) is erected in the square groove through a first rotating device, and is driven to rotate around the opening end of the square groove through the first rotating device;

the primary translation device comprises a cylinder (22) and two limiting plates (21); the bottom end of the air cylinder (22) is erected in a groove at the other end of the rotating plate (3) through a second rotating device and is driven to rotate through the second rotating device; a fixed block (20) is fixedly arranged at the end part of a push rod of the air cylinder (22), and two ends of the fixed block (20) are respectively fixed with a limiting plate (21) through a fixed shaft; the sorting plate (13) is fixedly arranged at the tops of the two limiting plates (21);

the secondary translation device comprises a slide way (6) and a first driving device; a first through groove is formed in one side of the sorting plate (13) along the length direction, and a second through groove is formed in the bottom of the first through groove; the slideway (6) is arranged in the groove of the first through groove in a sliding manner, the notch of the slideway is outward, a moving block (11) is fixedly arranged on the side surface of the slideway, and the moving block (11) is in sliding fit with the second through groove; the first driving device is erected at the bottom of the sorting plate (13) and drives the moving block (11) to move;

a conveying belt structure is erected at the top of the sorting plate (13); the clamping device comprises two moving plates (4) and two symmetrically arranged clamping plates (8); the two moving plates (4) are arranged in the slide way (6) in a sliding manner and driven to move oppositely or oppositely by a second driving device; each clamping plate (8) is fixedly connected with one moving plate (4) through a fixing column (7), and the bottoms of the two clamping plates (8) are in sliding fit with the belt surface of the conveyor belt structure.

2. The electromechanical automated material sorting apparatus of claim 1, further comprising a material transport; a plurality of stations are arranged along the length direction of the material conveying device, and each sorting module is arranged on one station; the front end of each station is symmetrically provided with two laser range finders (18).

3. The electromechanical automated material sorting apparatus according to claim 1, wherein the second drive means comprises a first motor (12) and a bidirectional lead screw (5); the bidirectional screw rod (5) consists of two screw rods with opposite spiral directions; the bidirectional screw rod (5) sequentially penetrates through the two moving plates (4) and is respectively in threaded fit with the two moving plates (4); two ends of the bidirectional screw rod (5) are respectively and rotatably connected with two ends of the slide way (6); the first motor (12) is fixedly arranged at one end of the slide way (6), and an output shaft of the first motor (12) is in transmission connection with the bidirectional lead screw (5).

4. The electromechanical automated material sorting apparatus of claim 1, wherein the first drive means comprises a second motor (15) and a screw (14); two first motor plates (16) are fixedly arranged at the bottom of the sorting plate (13) and at the two ends of the second through groove; the screw (14) penetrates through the moving block (11) and is in threaded fit with the moving block (11); two ends of the screw (14) are respectively in running fit with the two first motor plates (16); the second motor (15) is fixedly arranged on the outer side of the first motor plate (16), and an output shaft of the second motor (15) is in transmission connection with the screw (14).

5. The electromechanical automated material sorting apparatus according to claim 1, wherein the first rotating means comprises a third motor (2) and two second motor plates (17); the second motor plate (17) is fixedly arranged at one end of the base (1) and on two sides of the square groove; two ends of the rotating plate (3) are respectively connected with the two second motor plates (17) in a rotating mode through a first rotating shaft; the third motor (2) is fixedly arranged on the outer side of the second motor plate (17), and an output shaft of the third motor (2) penetrates through the second motor plate (17) and is in transmission connection with the first rotating shaft.

6. The electromechanical automated material sorting apparatus according to claim 1, wherein the second rotating means comprises a fourth motor (25) and two third motor plates (24); the two third motor plates (24) are fixedly arranged at one ends in the grooves of the rotating plates (3), rotating pieces (23) are fixedly arranged at the bottom ends of the air cylinders (22), and two ends of each rotating piece (23) are respectively in rotating fit with the two third motor plates (24) through second rotating shafts; the fourth motor (25) is fixedly arranged on the outer side of the third motor plate (24), and an output shaft of the fourth motor (25) is in transmission connection with the second rotating shaft.

7. The electromechanical automated material sorting apparatus according to claim 1, wherein a shelf plate (9) is fixedly provided at both ends of the top of the sorting plate (13); the conveying belt structure comprises a fifth motor and two conveying rotating shafts; the two transmission rotating shafts are respectively and rotatably arranged at two ends of the two frame plates (9) and are synchronous through a transmission belt (10); the fifth motor is fixedly arranged on the outer side of one frame plate (9), and an output shaft of the fifth motor is in transmission connection with one transmission rotating shaft.

Technical Field

The invention relates to the technical field of electrical automation, in particular to an electromechanical automatic material sorting device.

Background

Automation refers to a process of realizing an expected target by automatic detection, information processing, analysis and judgment, and manipulation control of machine equipment, systems or processes (production and management processes) according to the requirements of people without direct participation of people or few people. The automatic technology can not only liberate people from heavy physical labor, partial mental labor and severe and dangerous working environments, but also expand the functions of human organs, greatly improve the labor productivity and enhance the ability of human to know the world and transform the world. Therefore, automation is an important condition and a significant sign for the modernization of industry, agriculture, national defense and scientific technology.

In the production process, sorting and classifying of materials are indispensable production preorders, sorting and classifying work is complicated and time-consuming, most manufacturers still rely on manual classification at present, a large amount of manpower and time cost are required to be invested, time and labor are consumed, and efficiency is low.

Disclosure of Invention

To solve the above problems, the present invention provides an electromechanical automatic material sorting apparatus. The device can carry out material sorting in an orderly manner, and automatically, the materials to be sorted are moved to the outside of the material conveying device.

In order to achieve the above purpose, the present invention provides the following technical solutions.

The electromechanical automatic material sorting device comprises a sorting module; the sorting module comprises a base, a sorting plate, a lifting device, a clamping device, a primary translation device and a secondary translation device; the lifting device comprises a square-shaped rotating plate; the top of the base is provided with a square groove with an opening at one end, one end of the rotating plate is erected in the square groove through a first rotating device, and the rotating plate is driven to rotate around one end of the square groove opening through the first rotating device;

the first-stage translation device comprises an air cylinder and two limiting plates; the bottom end of the air cylinder is erected in a groove at the other end of the rotating plate through a second rotating device and is driven to rotate through the second rotating device; a fixed block is fixedly arranged at the end part of a push rod of the air cylinder, and two ends of the fixed block are respectively fixed with a limiting plate through a fixed shaft; the sorting plate is fixedly arranged at the tops of the two limiting plates;

the secondary translation device comprises a slideway and a first driving device; a first through groove is formed in one side of the sorting plate along the length direction, and a second through groove is formed in the bottom of the first through groove; the slideway is arranged in the groove of the first through groove in a sliding manner, the notch of the slideway is outward, a moving block is fixedly arranged on the side face of the slideway, and the moving block is in sliding fit with the second through groove; the first driving device is erected at the bottom of the sorting plate and drives the moving block to move;

a conveying belt structure is erected at the top of the sorting plate; the clamping device comprises two moving plates and two symmetrically arranged clamping plates; the two moving plates are arranged in the slideway in a sliding manner and driven to move oppositely or oppositely by a second driving device; each clamping plate is fixedly connected with one moving plate through a fixed column, and the bottoms of the two clamping plates are in sliding fit with the belt surface of the conveyor belt structure.

Preferably, the device further comprises a material conveying device; a plurality of stations are arranged along the length direction of the material conveying device, and each sorting module is arranged on one station; the front end of each station is symmetrically provided with two laser range finders.

Preferably, the second driving device comprises a first motor and a bidirectional screw; the bidirectional screw rod consists of two screw rods with opposite spiral directions; the bidirectional screw rod sequentially penetrates through the two moving plates and is respectively in threaded fit with the two moving plates; two ends of the bidirectional screw rod are respectively and rotatably connected with two ends of the slideway; the first motor is fixedly arranged at one end of the slide way, and an output shaft of the first motor is in transmission connection with the bidirectional lead screw.

Preferably, the first driving means includes a second motor and a screw; two first motor plates are fixedly arranged at the bottom of the sorting plate and at two ends of the second through groove; the screw rod penetrates through the moving block and is in threaded fit with the moving block; two ends of the screw are respectively in running fit with the two first motor plates; the second motor is fixedly arranged on the outer side of one first motor plate, and an output shaft of the second motor is in transmission connection with the screw.

Preferably, the first rotating means includes a third motor and two second motor plates; the second motor plate is fixedly arranged at one end of the base, and two sides of the square groove are provided with the first motor plate; two ends of the rotating plate are respectively connected with the two second motor plates in a rotating mode through a first rotating shaft; the third motor is fixedly arranged on the outer side of the second motor plate, and an output shaft of the third motor penetrates through the second motor plate and is in transmission connection with one first rotating shaft.

Preferably, the second rotating device comprises a fourth motor and two third motor plates; the two third motor plates are fixedly arranged at one end in the groove of the rotating plate, the bottom end of the air cylinder is fixedly provided with a rotating part, and two ends of the rotating part are respectively in rotating fit with the two third motor plates through a second rotating shaft; the fourth motor is fixedly arranged on the outer side of one third motor plate, and an output shaft of the fourth motor is in transmission connection with one second rotating shaft.

Preferably, frame plates are fixedly arranged at two ends of the top of the sorting plate; the conveying belt structure comprises a fifth motor and two conveying rotating shafts; the two transmission rotating shafts are respectively and rotatably arranged at two ends of the two frame plates and are synchronous through the transmission belt; the fifth motor is fixedly arranged on the outer side of one frame plate, and an output shaft of the fifth motor is in transmission connection with one transmission rotating shaft.

The invention has the beneficial effects that:

the invention provides an electromechanical automatic material sorting device, which can automatically and orderly sort materials with different widths by arranging a plurality of sorting modules on a material conveying device; the device's letter sorting module can realize that the material clamp is got, is promoted the action to sort the material to another region through two sets of translation devices, realized quick categorised letter sorting, whole adoption is automatic, has saved the human cost, has improved letter sorting efficiency.

The invention is further described with reference to the following figures and examples.

Drawings

Fig. 1 is an overall structural view of an electromechanical automatic material sorting apparatus according to an embodiment of the present invention;

fig. 2 is a side view of an electromechanical automated material sorting apparatus of an embodiment of the present invention;

fig. 3 is a structural view of a lifting device and a first translating device of the electromechanical automatic material sorting device according to the embodiment of the present invention;

fig. 4 is an assembly configuration diagram of the electromechanical automated material sorting apparatus according to an embodiment of the present invention.

In the figure: 1. a base; 2. a third motor; 3. a rotating plate; 4. moving the plate; 5. a bidirectional lead screw; 6. a slideway; 7. fixing a column; 8. a clamping plate; 9. a frame plate; 10. a conveyor belt; 11. a moving block; 12. a first motor; 13. sorting plates; 14. a screw; 15. a second motor; 16. a first motor plate; 17. a second motor plate; 18. a laser range finder; 19. a material transfer device; 20. a fixed block; 21. a limiting plate; 22. a cylinder; 23. a rotating member; 24. a third motor plate; 25. and a fourth motor.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Examples

An electromechanical automatic material sorting device, as shown in fig. 1-4, comprises a sorting module and a material conveying device, wherein the material conveying device is provided with a plurality of stations along the length direction, and each sorting module is respectively arranged on one station; two laser range finders 18 are symmetrically arranged at the front end of each station, and the assembly drawing is shown in figure 4.

The sorting module comprises a base 1, a sorting plate 13, a lifting device, a clamping device, a primary translation device and a secondary translation device, and is shown in figures 1 and 2; the lifting device comprises a square-shaped rotating plate 3; the top of the base 1 is provided with a square groove with an opening at one end, and the rotating plate 3 is erected in the square groove through a first rotating device and is driven to rotate around the opening end of the square groove through the first rotating device; the height of the sorting module can be increased through the first rotating device, and materials to be sorted can be sorted out through the subsequent moving device;

specifically, the first rotating device includes the third motor 2 and two second motor plates 17, as shown in fig. 2; the second motor plate 17 is fixedly arranged at one end of the base 1 and on two sides of the square groove; two ends of the rotating plate 3 are respectively connected with the two second motor plates 17 through a first rotating shaft in a rotating way; the third motor 2 is fixedly arranged on the outer side of the second motor plate 17, and an output shaft of the third motor 2 penetrates through the second motor plate 17 and is in transmission connection with a first rotating shaft.

Further, the primary translation device comprises a cylinder 22 and two limit plates 21, as shown in fig. 3; the bottom end of the cylinder 22 is erected at one end in the groove of the rotating plate 3 through a second rotating device and is driven to rotate through the second rotating device; a fixed block 20 is fixedly arranged at the end part of a push rod of the air cylinder 22, and two ends of the fixed block 20 are respectively fixed with a limiting plate 21 through a fixed shaft; the sorting plate 13 is fixedly arranged at the top of the two limiting plates 21; specifically, the second rotating device includes a fourth motor 25 and two third motor plates 24; the two third motor plates 24 are fixedly arranged at one end in the groove of the rotating plate 3, the rotating piece 23 is fixedly arranged at the bottom end of the air cylinder 22, and two ends of the rotating piece 23 are respectively in rotating fit with the two third motor plates 24 through second rotating shafts; the fourth motor 25 is fixedly arranged on the outer side of the third motor plate 24, and an output shaft of the fourth motor 25 is in transmission connection with a second rotating shaft.

The device drives the rotating plate 3 to rotate through the third motor 2 of the first rotating device, so that the height of the sorting plate 13 is increased, and in order to ensure the horizontal state of the sorting plate 13, the fourth motor 25 of the second rotating device drives the sorting plate to rotate, so that the angle of the air cylinder 22 is changed, the levelness of the two limiting plates 21 is changed, and the sorting plate 13 is always in the horizontal state;

the secondary translation device comprises a slideway 6 and a first driving device, as shown in fig. 2; a first through groove is formed in one side of the sorting plate 13 along the length direction, and a second through groove is formed in the bottom of the first through groove; the slideway 6 is arranged in the groove of the first through groove in a sliding manner, the notch of the slideway is outward, the side surface of the slideway is fixedly provided with a moving block 11, and the moving block 11 is in sliding fit with the second through groove; the first driving device is erected at the bottom of the sorting plate 13 and drives the moving block 11 to move;

further, the first driving means includes a second motor 15 and a screw 14; two first motor plates 16 are fixedly arranged at the bottom of the sorting plate 13 and at two ends of the second through groove; the screw 14 passes through the moving block 11 and is in threaded fit with the moving block 11; two ends of the screw 14 are respectively in running fit with the two first motor plates 16; the second motor 15 is fixedly arranged on the outer side of a first motor plate 16, and an output shaft of the second motor 15 is in transmission connection with the screw 14. The moving block 11 is driven to move through a transmission mode of the lead screw sliding block, and then the slide way 6 is driven to move; by adopting the mode that the moving block 11 is embedded into the second through groove, the screw transmission can be realized, and the levelness and the straightness during moving can be ensured;

a conveying belt structure is erected at the top of the sorting plate 13; frame plates 9 are fixedly arranged at two ends of the top of the sorting plate 13; the conveying belt structure comprises a fifth motor and two conveying rotating shafts; the two transmission rotating shafts are respectively and rotatably arranged at two ends of the two frame plates 9 and are synchronous through the transmission belt 10; the fifth motor is fixedly arranged on the outer side of one frame plate 9, and an output shaft of the fifth motor is in transmission connection with one transmission rotating shaft; the conveyor belt and the material conveying device are kept synchronous and are possibly close to each other, so that seamless conveying of materials is realized;

the clamping device comprises two moving plates 4 and two symmetrically arranged clamping plates 8; the two moving plates 4 are arranged in the slide ways 6 in a sliding manner and driven to move oppositely or oppositely by a second driving device; every grip block 8 is through fixed column 7 and a movable plate 4 fixed connection, the bottom of two grip blocks 8 all with the area face sliding fit of conveyer belt structure. Further, as shown in fig. 2, the second driving means includes a first motor 12 and a bidirectional screw 5; the bidirectional screw 5 consists of two sections of screws with opposite spiral directions; the bidirectional screw 5 sequentially penetrates through the two moving plates 4 and is respectively in threaded fit with the two moving plates 4; two ends of a bidirectional screw 5 are respectively and rotatably connected with two ends of a slideway 6; the first motor 12 is fixedly arranged at one end of the slideway 6, and an output shaft of the first motor 12 is in transmission connection with the bidirectional screw 5; by adopting the structure of the bidirectional screw rod 5, the two clamping plates 8 can be synchronously driven by one motor to move relatively or oppositely, so that the clamping and the material transfer are realized.

In the present embodiment, the first and second electrodes are,

the material conveying device is provided with a plurality of stations, a plurality of sorting modules are arranged at the bottom of the material conveying device, and the orientation of each air cylinder 22 is the position of the sorting module for placing the target material after sorting;

if the distances of all the sorting modules are consistent, the material conveying device adopts an intermittent operation mode, each material stays for a plurality of seconds before reaching the sorting modules, and the speeds of the materials sorted by all the sorting modules are consistent and are material staying time;

each sorting module is set with a certain sorting width range, when a material flow enters a material conveying device, the material flow enters the belt surface of a conveying belt structure of a first sorting module, two laser range finders 18 arranged in a pre-order manner are used for acquiring width information, whether the width information belongs to the width range to be sorted or not is judged, if yes, sorting is carried out, and if not, the material flow enters the next sorting module after waiting for a plurality of seconds;

the sorting module carries out the centre gripping through relative motion's grip block 8 to promote through hoisting device, guarantee through two sets of rotating device that sorting board 12 keeps the level: the device drives the rotating plate 3 to rotate through the third motor 2 of the first rotating device, so that the height of the sorting plate 13 is increased, and in order to ensure the horizontal state of the sorting plate 13, the fourth motor 25 of the second rotating device drives the sorting plate to rotate, so that the angle of the air cylinder 22 is changed, the levelness of the two limiting plates 21 is changed, and the sorting plate 13 is always in the horizontal state;

then, the materials are moved through the two-stage translation device, and then are driven to move out of the material conveying device and can be placed on other conveying devices to realize sorting; a plurality of sorting devices realize sequential sorting, and finally, materials with different widths can be effectively separated and sorted.

The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

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