阅读说明：本技术 破壁料理制浆装置 (Broken food pulping device ) 是由 张裕中 宋斌 高青令 于 2021-08-20 设计创作，主要内容包括：本发明属于制浆设备技术领域,涉及一种破壁料理制浆装置,包括驱动部件,所述驱动部件的输出端安装料斗部件,驱动部件的输出端连接主轴部件,料斗部件内置轴承座,主轴部件转动支承于轴承座上,所述主轴部件从下往上依次安装剪切式动刀头、齿盘式刀头,料斗部件内腔中固定剪切式定刀头,剪切式动刀头与剪切式定刀头同轴设置；所述轴承座顶部固定导料部件,导料部件下端内圈设置的导料刀槽与齿盘式刀头外圈设置的齿盘刀头刀槽相配合,齿盘式刀头的轴径上安装刀片式刀头,所述刀片式刀头置于导料部件的腔体内。该该制浆装置能够实现对物料进行有序磨料加工,加工作业效率高；物料原料进料时能够直达破碎机构处,对物料进行高效粉碎。(The invention belongs to the technical field of pulping equipment, and relates to a wall-breaking cooking and pulping device which comprises a driving part, wherein the output end of the driving part is provided with a hopper part, the output end of the driving part is connected with a main shaft part, a bearing seat is arranged in the hopper part, the main shaft part is rotatably supported on the bearing seat, the main shaft part is sequentially provided with a shearing type movable cutter head and a fluted disc type cutter head from bottom to top, a shearing type fixed cutter head is fixed in the inner cavity of the hopper part, and the shearing type movable cutter head and the shearing type fixed cutter head are coaxially arranged; the guide part is fixed on the top of the bearing seat, a guide cutter groove formed in the inner ring of the lower end of the guide part is matched with a fluted disc cutter head cutter groove formed in the outer ring of the fluted disc cutter head, a blade type cutter head is installed on the shaft diameter of the fluted disc cutter head, and the blade type cutter head is arranged in a cavity of the guide part. The pulping device can realize the ordered abrasive processing of materials, and the processing operation efficiency is high; the material can directly reach the crushing mechanism during raw material feeding, and the material is efficiently crushed.)

1. The utility model provides a broken wall cooking slurrying device, includes driver part (2), hopper component (4) are installed to the output of driver part (2), and main shaft unit (3) are connected to the output of driver part (2), and built-in bearing frame (5) of hopper component (4), main shaft unit (3) rotate and support on bearing frame (5), its characterized in that: the shearing type movable cutter head (11) and the fluted disc type cutter head (10) are sequentially installed on the main shaft part (3) from bottom to top, a shearing type fixed cutter head (12) is fixed in the inner cavity of the hopper part (4), and the shearing type movable cutter head (11) and the shearing type fixed cutter head (12) are coaxially arranged;

the material guide component is fixed to the top of the bearing seat (5), a material guide cutter groove formed in the inner ring of the lower end of the material guide component is matched with a fluted disc cutter head cutter groove (10-1) formed in the outer ring of the fluted disc cutter head (10), a blade type cutter head (9) is installed on the shaft diameter of the fluted disc cutter head (10), and the blade type cutter head (9) is arranged in a cavity of the material guide component.

2. The broken food pulping device of claim 1, wherein: the material guide component is constructed as a material guide pipe component (8), the material guide pipe component (8) comprises a material pipe (8-1) and a bottom ring (8-2) arranged at the lower end of the material pipe (8-1), a material guide cutter groove is arranged on the inner circumferential surface of the bottom ring (8-2), and a circulating window (8-11) is arranged on the material pipe (8-1).

3. The broken food pulping device of claim 2, wherein: a necking disc (8-3) is arranged on the inner wall of the material pipe (8-1) corresponding to the upper part of the blade type cutter head (9), and a conical cavity with a large upper opening and a small lower opening is arranged on the necking disc (8-3).

4. The broken food pulping device of claim 1, wherein: the material guide part is constructed as a material receiving broken spiral part (13), the material receiving broken spiral part (13) comprises a material receiving disc (13-1) and a broken spiral pipe (13-2) arranged in the material receiving disc (13-1), and the material guide cutter groove is arranged on the circumferential surface of the inner ring of the material receiving disc (13-1).

5. The broken food pulping device of claim 4, wherein: the receiving tray (13-1) is in a conical shape with a large upper opening and a small lower opening.

6. The broken food pulping device of claim 1, wherein: the outer ring of the upper surface of the toothed disc type cutter head (10) is uniformly provided with a plurality of material cavities (10-2).

7. The broken food pulping device of claim 1, wherein: the shearing type movable cutter head (11) comprises a cutter head sleeve (11-2) and a cutter head bottom plate (11-3) fixed to the lower end of the cutter head sleeve (11-2), the cutter head bottom plate (11-3) is connected with the main shaft part (3) in a matched mode through a key groove hole formed in the cutter head bottom plate, and a plurality of movable cutter head cutter grooves (11-1) are uniformly distributed on the circumferential surface of the cutter head sleeve (11-2).

8. The broken food pulping device of claim 7, wherein: the knife slot (11-1) of the movable knife head is an arc slot.

9. The broken food pulping device of claim 1, wherein: the cutting tool is characterized in that fixed tool bit cutter teeth (12-1) are uniformly distributed on the circumferential surface of the shear type fixed tool bit (12), a fixed tool bit cutter groove is formed between every two adjacent fixed tool bit cutter teeth (12-1), two material guide working surfaces are arranged on one side, corresponding to the inner cavity of the shear type fixed tool bit (12), of each fixed tool bit cutter tooth (12-1), and the two material guide working surfaces of each fixed tool bit cutter tooth (12-1) are mutually overlapped to form two waists of an isosceles triangle.

10. The broken food pulping device of claim 1, wherein: the hopper component (4) comprises a hopper (4-2) and a heating plate (4-1) arranged at the lower end of the hopper (4-2).

Technical Field

The invention belongs to the technical field of pulping equipment, and relates to a wall-breaking cooking and pulping device.

Background

Along with the increasing importance of people on the health of food, the market demand of the wall-breaking food processor is also increasing. However, most of commercial or household wall-breaking food processors only use blade-type crushing cutter heads to pulp grains, fruits and vegetables, and in order to improve the quality of pulp processed by the wall-breaking food processor, such as crushing fineness, stability and the like, people have conducted continuous research and innovation on blade structures, the number of blades, the rotating speed of the blades, the distribution of crushing flow fields and pulping processes for decades, and have obtained great development. However, researchers have found that the blade type crushing cutter head pulping process adopts a chopping method to crush the materials suspended in the liquid, the crushing structure is simple, time and labor are wasted, and especially the crushing fineness and the emulsibility are not ideal, so that the structure design technology of the blade type crushing cutter head is not provided with a lifting space, and the ideal pulping effect cannot be achieved to meet the requirements of market consumers on higher-quality pulping. The novel crushing cutter head structure is required to replace the traditional blade structure so as to improve the quality of the broken food machine. The development of a high-end wall-breaking food processor which has the functions of ultrafine grinding, emulsification and homogenization, simple structure, convenient cleaning, good stability, low energy consumption, high efficiency, fine and smooth ground slurry and no layering, is a huge demand of the consumer market and a consistent wish of manufacturing enterprises of numerous wall-breaking food processors, solves the common technical problem and plays a positive role in promoting the development of the human big health industry. The inventor researches and discovers that blade type crushing is characterized in that coarse crushing of massive and granular materials has high efficiency, the disadvantage is that the materials cannot be finely crushed, shear type crushing is characterized in that the materials with certain fineness can be sucked into a crushing cavity for precise ultrafine crushing and emulsification homogenization, the disadvantage is that power consumption is too large when the materials with larger size are processed, narrow gaps of a cutter head are easily blocked, a large amount of experimental researches are carried out to integrate the characteristics of the two types of crushing, a fluted disc type cutter head is further adopted to relatively separate the crushing cavities of the two types, a coarse crushing method and a fine crushing method are adopted, the materials are coarsely crushed to certain fineness in the blade type crushing cavity, the materials enter the shear type crushing cavity for ultrafine crushing after the fluted disc type crushing again, and slurry after the ultrafine crushing enters the crushing cavity again to be circularly crushed, thereby achieving the effects of finer slurry and better emulsion stability.

Disclosure of Invention

Aiming at the problems, the invention provides the wall-breaking cooking and pulping device which can realize the ordered grinding processing of materials and has high processing operation efficiency; the material raw materials can directly reach the crushing mechanism during feeding, and the material is efficiently crushed.

According to the technical scheme of the invention: the utility model provides a broken wall cooking slurrying device, includes driver part, driver part's output installation hopper component, main shaft unit is connected to driver part's output, the built-in bearing frame of hopper component, and main shaft unit rotates and supports on the bearing frame, its characterized in that: the shearing type movable cutter head and the toothed disc type cutter head are sequentially installed on the main shaft component from bottom to top, the shearing type fixed cutter head is fixed in the inner cavity of the hopper component, and the shearing type movable cutter head and the shearing type fixed cutter head are coaxially arranged;

the guide part is fixed on the top of the bearing seat, a guide cutter groove formed in the inner ring of the lower end of the guide part is matched with a fluted disc cutter head cutter groove formed in the outer ring of the fluted disc cutter head, a blade type cutter head is installed on the shaft diameter of the fluted disc cutter head, and the blade type cutter head is arranged in a cavity of the guide part.

As a further improvement of the invention, the material guiding component is constructed as a material feeding conduit component, the material feeding conduit component comprises a material pipe and a bottom ring arranged at the lower end of the material pipe, a material guiding cutter groove is arranged on the inner circumferential surface of the bottom ring, and a circulating window is arranged on the material pipe.

As a further improvement of the invention, a necking disc is arranged on the inner wall of the material pipe corresponding to the upper part of the blade type cutter head, and the necking disc is provided with a conical cavity with a large upper opening and a small lower opening.

As a further improvement of the invention, the material guiding part is configured as a material receiving broken spiral part, the material receiving broken spiral part comprises a material receiving disc and a broken spiral pipe arranged in the material receiving disc, and the material guiding knife groove is arranged on the circumferential surface of the inner ring of the material receiving disc.

As a further improvement of the invention, the receiving tray is in a conical shape with a large upper opening and a small lower opening.

As a further improvement of the invention, a plurality of material cavities are uniformly distributed on the outer ring of the upper surface of the toothed disc type cutter head.

As a further improvement of the invention, the shearing type movable cutter head comprises a cutter head sleeve and a cutter head bottom plate fixed at the lower end of the cutter head sleeve, the cutter head bottom plate is matched and connected with the main shaft part through a key groove hole formed in the cutter head bottom plate, and a plurality of movable cutter head cutter grooves are uniformly distributed on the circumferential surface of the cutter head sleeve.

As a further improvement of the invention, the knife slot of the movable knife head is an arc slot.

As a further improvement of the invention, fixed cutter head cutter teeth are uniformly distributed on the circumferential surface of the shearing type fixed cutter head, a fixed cutter head cutter groove is formed between every two adjacent fixed cutter head cutter teeth, two material guide working surfaces are arranged on one side of each fixed cutter head cutter tooth corresponding to the inner cavity of the shearing type fixed cutter head, and the two material guide working surfaces of each fixed cutter head cutter tooth are mutually overlapped to form two sides of an isosceles triangle.

As a further improvement of the invention, the hopper component comprises a hopper and a heating plate arranged at the lower end of the hopper.

The invention has the technical effects that: according to the material guide device, the material guide structure, the coarse grinding assembly and the fine grinding assembly are arranged, so that the material can be efficiently crushed and ground, the operation efficiency is high, and the processing effect is good; meanwhile, the material guide mechanism arranged in the product can effectively guide the material to be processed to the crushing mechanism for crushing.

Drawings

Fig. 1 is a schematic view of a first embodiment of the present invention.

Fig. 2 is a schematic structural view of a pipe addition necking disk of the first embodiment.

Fig. 3 is a schematic view of a second embodiment of the present invention.

Fig. 4 is a partially enlarged view of a portion a in fig. 1.

Fig. 5 is a structural schematic diagram of the fluted disc type cutter head.

Fig. 6 is a schematic view of the structure of a feed conduit component.

Fig. 7 is a perspective view of a shear type stationary blade.

Fig. 8 is a perspective view of the shearing moving blade head.

Detailed Description

The following further describes embodiments of the present invention with reference to the drawings.

In the drawings 1-8, the device comprises a base 1, a driving part 2, a lower connector 2-1, a main shaft part 3, an upper connector 3-1, a hopper part 4, a heating plate 4-1, a hopper 4-2, a bearing seat 5, a plug 6, a container cover 7, a feeding guide pipe 8, a material pipe 8-1, a circulating window 8-11, a bottom ring 8-2, a necking plate 8-3, a blade type cutter head 9, a fluted disc type cutter head 10, a shearing type movable cutter head 11, a shearing type fixed cutter head 12, a material receiving and breaking spiral part 13, a material receiving disc 13-1, a breaking spiral pipe 13-2 and the like.

As shown in fig. 1 to 8, the present invention is a wall-breaking cooking and pulping device, comprising a driving part 2, wherein the output end of the driving part 2 is provided with a hopper part 4, the output end of the driving part 2 is connected with a main shaft part 3, and the specific connection structure is as follows: the lower connector 2-1 of the driving part 2 is in transmission connection with the upper connector 3-1 of the main shaft part 3, the hopper part 4 is internally provided with a bearing seat 5, the main shaft part 3 is rotatably supported on the bearing seat 5, the main shaft part 3 is sequentially provided with a shear type movable cutter head 11 and a fluted disc type cutter head 10 from bottom to top, a shear type fixed cutter head 12 is fixed in an inner cavity of the hopper part 4, and the shear type movable cutter head 11 and the shear type fixed cutter head 12 are coaxially arranged.

The top of the bearing seat 5 is fixed with a material guiding component, a material guiding cutter groove arranged on the inner ring of the lower end of the material guiding component is matched with a fluted disc cutter head cutter groove 10-1 arranged on the outer ring of a fluted disc cutter head 10, a blade type cutter head 9 is arranged on the shaft diameter of the fluted disc cutter head 10, and the blade type cutter head 9 is arranged in a cavity of the material guiding component. The blade type cutter head 9 is used for realizing coarse crushing of the material particle raw material and further crushing of the material in the subsequent circulating crushing stage.

It can be understood that the hopper component 4 comprises a hopper 4-2 and a heating plate 4-1 arranged at the lower end of the hopper 4-2, and the heating plate 4-1 can heat the ground slurry mixed liquid, so that the material particle raw materials are softened and cured, and the processing is convenient. The top of the hopper 4-2 is hermetically connected with a detachable container cover 7, a feeding hole is formed in the container cover 7, a detachable plug 6 is arranged on the feeding hole in a matched mode, and in practice, the upper end of the feeding guide pipe component 8 extends to the feeding hole in the container cover 7 for accurate material guiding. In specific application, the exhaust valve and the pressure safety valve (such as two parts of a pressure cooker) are arranged on the container cover, so that the following functions can be realized: when the liquid in the container is heated, the hot steam generated drives the air (non-condensable gas) in the container away, the exhaust valve is closed, and when a certain pressure is reached, the pressure safety valve is opened to play a role in protection, so that pulping under a micro-pressure state can be realized. The obtained effects are: the coarse cereal fiber is softened at a high temperature of micro pressure, so that the crushing efficiency is favorably improved, the fineness value is reduced, the crushing energy consumption is reduced, and the volume of the hopper 3 is set to be 200 ml-200L.

The guide part is used for guiding the material to be processed to the processing and grinding part so as to realize accurate blanking. The specific structure of the material guide component has the following arrangement modes in practice:

as shown in fig. 1, the material guiding member is configured as a material guiding pipe member 8, the material guiding pipe member 8 includes a material pipe 8-1 and a bottom ring 8-2 disposed at the lower end of the material pipe 8-1, a material guiding knife slot is disposed at the inner circumferential surface of the bottom ring 8-2, and a circulation window 8-11 is disposed on the material pipe 8-1. When the material grinding machine works, a material pipe 8-1 guides a material to be ground to a fluted disc type cutter head 10 to grind the material, and the repeated circulation of slurry is realized through a circulation window 8-11 to realize the reliable grinding operation of the material.

As shown in fig. 2, further, in order to avoid adding the material in the material pipe 8-1, the material completely and smoothly falls to the blade type cutter head 9 and the shearing type movable cutter head 11, a necking disk 8-3 is arranged on the inner wall of the material pipe 8-1 corresponding to the upper part of the blade type cutter head 9, and a tapered cavity with a large upper opening and a small lower opening is arranged on the necking disk 8-3. The necking disc 8-3 can block materials, so that the materials can only fall to the blade type cutter head 9 and the fluted disc type cutter head 10 from the discharge hole of the necking disc 8-3 in order.

As shown in fig. 3, the material guiding component is configured as a material receiving and breaking spiral component 13, the material receiving and breaking spiral component 13 comprises a material receiving tray 13-1 and a breaking spiral pipe 13-2 arranged in the material receiving tray 13-1, and the material guiding knife slot is arranged on the inner ring circumferential surface of the material receiving tray 13-1. When the grinding machine works, materials to be ground are driven by the rotation of the blade type cutter head 9, the toothed disc type cutter head 10 and the shearing type movable cutter head 11 to rotate, so that the grinding effect of the materials is influenced, the broken spiral pipe 13-2 can block the following rotation of the materials, and the coarse grinding effect of the blade type cutter head 9 is further improved.

In order to realize reliable material receiving and guiding of the material receiving tray 13-1, the material receiving tray 13-1 is in a conical shape with a large upper opening and a small lower opening.

The outer ring of the upper surface of the fluted disc type cutter head 10 is uniformly provided with a plurality of material cavities 10-2. When the material grinding machine works, materials to be ground fall into the material cavity 10-2, the toothed disc type cutter head 10 rotates to work, the materials in the material cavity 10-2 are thrown to a position between the material guide cutter groove and the circumferential surface of the toothed disc type cutter head 10 under the action of centrifugal force, and queuing grinding processing of the materials is achieved, namely, the materials fall into the material cavity 10-2 firstly and are thrown to a position between the toothed disc type cutter head 10 and the seat ring 8-2 through the centrifugal force.

The shearing type movable cutter head 11 comprises a cutter head sleeve 11-2 and a cutter head bottom plate 11-3 fixed at the lower end of the cutter head sleeve 11-2, the cutter head bottom plate 11-3 is connected with the main shaft part 3 in a matching way through a key groove hole formed in the cutter head bottom plate, and a plurality of movable cutter head cutter grooves 11-1 are uniformly distributed on the circumferential surface of the cutter head sleeve 11-2. The knife slot 11-1 of the movable tool head is an arc slot. In the working process, the materials after being queued and ground by the toothed disc type tool bit 10 fall into the cavity of the shearing type movable tool bit 11, the shearing type movable tool bit 11 throws the materials to the shearing type fixed tool bit 12 through the movable tool bit cutter groove 11-1 in the rotating process, and the materials are sheared through the shearing type movable tool bit 11 and the shearing type fixed tool bit 12.

It can be understood that, in order to achieve a better machining effect, fixed cutter head cutter teeth 12-1 are uniformly distributed on the circumferential surface of the shearing type fixed cutter head 12, a fixed cutter head cutter groove is formed between two adjacent fixed cutter head cutter teeth 12-1, one side of each fixed cutter head cutter tooth 12-1, which corresponds to the inner cavity of the shearing type fixed cutter head 12, is provided with two material guiding working surfaces, and the two material guiding working surfaces of each fixed cutter head cutter tooth 12-1 are mutually overlapped to form two waists of an isosceles triangle.

In the specific production, the driving part 2 of the present invention is installed on the base 1, and the driving part 2 may be directly connected to the spindle part 3 by a motor, or may be driven by a belt wheel and a belt to rotate the spindle part 3 according to the specific requirements.

As shown in FIGS. 1-5, the working process of the invention is as follows: adding a certain amount of drinking water into the hopper 4-2, adjusting the material guide part, pouring the granular material, and covering the feeding plug 6 for screwing. After the heating plate 4-1 is started to heat the drinking water to soften and precook the particle materials to a certain degree, the driving part 2 is started to rotate the main shaft part 3, the particle materials are gradually crushed step by step, meanwhile, the drinking water in the container enters the crushing area together with the particle materials from the water replenishing amount in the through hole of the side wall of the material guide pipe to be crushed into slurry, and the slurry is discharged from the gap of the outer disc of the shearing stator and then returns to the through hole of the side wall of the material guide pipe to enter the crushing area to be circularly crushed.