阅读说明：本技术 一种可提高玻璃瓶生产效率的加工方法 (Processing method capable of improving production efficiency of glass bottles ) 是由 杨健民 周小兵 杨焕然 李秀泉 宋文银 于 2021-10-26 设计创作，主要内容包括：本发明公开了一种可提高玻璃瓶生产效率的加工方法,将原料进行过滤筛分,并在筛分后对原料进行干燥处理,首先按照一定的比例对原料进行混合,将混合原料烧成熔融可浇筑状态,将熔融状态的液体浇筑进入模具中,进而完成玻璃瓶的初步制作,对初步制作的玻璃瓶放置在传动带上通过冷风进行初步的风冷冷却,通过瓶口勾爪对瓶口进行夹持,方便后续加工,对夹持的玻璃瓶放入到冷却池中进行二次冷却,并使瓶口超过液面,对瓶体表面的液体进行去除处理。该可提高玻璃瓶生产效率的加工方法,设计合理,通过多级冷却能降低玻璃瓶的整体冷却时间,提高玻璃瓶的整体生产效率,适合推广使用。(The invention discloses a processing method capable of improving the production efficiency of glass bottles, which comprises the steps of filtering and screening raw materials, drying the raw materials after screening, mixing the raw materials according to a certain proportion, sintering the mixed raw materials into a molten castable state, pouring liquid in the molten state into a mold, further completing the primary manufacture of the glass bottles, placing the primarily manufactured glass bottles on a transmission belt for primary air cooling through cold air, clamping the bottle openings through bottle opening hook claws for facilitating subsequent processing, placing the clamped glass bottles into a cooling tank for secondary cooling, enabling the bottle openings to exceed the liquid level, and removing the liquid on the surfaces of the bottle bodies. The processing method capable of improving the production efficiency of the glass bottle is reasonable in design, can reduce the overall cooling time of the glass bottle through multi-stage cooling, improves the overall production efficiency of the glass bottle, and is suitable for popularization and use.)

1. A processing method capable of improving the production efficiency of glass bottles is characterized by comprising the following steps:

s1, filtering and screening the raw materials, and drying the raw materials after screening;

s2, firstly, mixing the raw materials according to a certain proportion, and sintering the mixed raw materials into a molten castable state;

s3, pouring the liquid in the molten state into a mold, and further finishing the primary manufacture of the glass bottle;

s4, placing the preliminarily manufactured glass bottles on a transmission belt, and carrying out preliminary air cooling through cold air;

s5, clamping the bottle mouth through the bottle mouth hook claw, so that subsequent processing is facilitated;

s6, placing the clamped glass bottle into a cooling pool for secondary cooling, and enabling the bottle mouth to exceed the liquid level;

and S7, removing the liquid on the surface of the bottle body.

2. The processing method capable of improving the production efficiency of the glass bottle as claimed in claim 1, wherein: the raw materials in the S1 comprise quartz sand, limestone, feldspar, soda ash, boric acid, silicon dioxide, a clarifying agent, a plasticizer and an antioxidant, wherein the raw materials comprise the following components in parts by weight: 20: 9: 5: 5: 15: 23: 7: 10.

3. the processing method capable of improving the production efficiency of the glass bottle as claimed in claim 1, wherein: the molten castable state in S2 means that the raw material is fired into a bubble-free molten state, and the temperature is controlled between 1400 ℃ and 1540 ℃.

4. The processing method capable of improving the production efficiency of the glass bottle as claimed in claim 1, wherein: the die in the S3 is a centrifugal casting die.

5. The processing method capable of improving the production efficiency of the glass bottle as claimed in claim 1, wherein: and the driving belt in the S4 is a chain plate conveying belt, and a placing groove for placing the glass bottles is arranged on the chain plate conveying belt.

6. The processing method capable of improving the production efficiency of the glass bottle as claimed in claim 1, wherein: the air cooling in the S4 can be performed by a common fan or an industrial air cooler.

7. The processing method capable of improving the production efficiency of the glass bottle as claimed in claim 1, wherein: and a plurality of cooling tanks are arranged in the S6, and liquid for cooling is contained in the cooling tanks.

8. The processing method capable of improving the production efficiency of glass bottles according to claim 7, wherein the processing method comprises the following steps: a plurality of the temperature in the cooling pond is different, and reduces in proper order along direction of delivery.

Technical Field

The invention belongs to the technical field of glass bottle production, and particularly relates to a processing method capable of improving the production efficiency of glass bottles.

Background

Glass bottles are traditional beverage packaging containers in China, and glass is a historical packaging material. In the case of the emergence of a large variety of packaging materials, glass containers still occupy an important position in beverage packaging, which is not distinguished from packaging characteristics which cannot be replaced by other packaging materials.

When the existing glass bottle is processed and produced, in order to improve the overall processing efficiency of the glass bottle, the glass is processed and processed mostly in a centrifugal pouring mode and the like, and the processing efficiency of the glass bottle can be integrally improved.

The existing glass bottle production and processing needs to spend a long time for cooling the glass bottle, and is inconvenient for subsequent glass bottle processing treatment, so a processing method for improving the glass bottle production efficiency is needed.

Disclosure of Invention

The invention aims to provide a processing method capable of improving the production efficiency of glass bottles so as to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a processing method capable of improving the production efficiency of glass bottles comprises the following steps:

s1, filtering and screening the raw materials, and drying the raw materials after screening;

s2, firstly, mixing the raw materials according to a certain proportion, and sintering the mixed raw materials into a molten castable state;

s3, pouring the liquid in the molten state into a mold, and further finishing the primary manufacture of the glass bottle;

s4, placing the preliminarily manufactured glass bottles on a transmission belt, and carrying out preliminary air cooling through cold air;

s5, clamping the bottle mouth through the bottle mouth hook claw, so that subsequent processing is facilitated;

s6, placing the clamped glass bottle into a cooling pool for secondary cooling, and enabling the bottle mouth to exceed the liquid level;

and S7, removing the liquid on the surface of the bottle body.

As a further preferable scheme, the raw materials in S1 include quartz sand, limestone, feldspar, soda ash, boric acid, silica, a clarifier, a plasticizer and an antioxidant, and the weight ratio of the quartz sand, limestone, feldspar, soda ash, boric acid, magnesium oxide, silica, clarifier, plasticizer and antioxidant in the raw materials is 11: 20: 9: 5: 5: 15: 23: 7: 10.

as a further preferable scheme, the molten castable state in S2 means that the raw material is fired into a bubble-free molten state, and the temperature is controlled between 1400 ℃ and 1540 ℃.

In a further preferred embodiment, the mold in S3 is a centrifugal casting mold.

As a further preferable mode, the transmission belt in S4 is a chain plate conveyor belt, and a placing groove for placing the glass bottle is arranged on the chain plate conveyor belt.

As a further preferable scheme, the air cooling in S4 can be performed by using a common fan or an industrial air cooler.

As a further preferable mode, a plurality of cooling pools in S6 are provided, and the cooling pools contain liquids for cooling.

As a further preferable mode, the temperatures in a plurality of cooling pools are different and decrease sequentially along the conveying direction.

The invention has the technical effects and advantages that: this can improve glass bottle production efficiency's processing method carries out preliminary forced air cooling through the glass bottle that will tentatively make and carries out liquid cooling after the forced air cooling, can carry out multistage cooling to the glass bottle, and then improves the whole cooling effect of glass bottle to reduce the whole cooling time of glass bottle, improve the whole production efficiency of glass bottle, through a plurality of that sets up the cooling bath holds the liquid of different temperatures in the cooling bath, can realize solution cooling under the different temperatures and handle, and the great glass bottle that leads to the fact of cooling temperature difference when avoiding liquid cooling is damaged scheduling problem and is taken place. The processing method capable of improving the production efficiency of the glass bottle is reasonable in design, can reduce the overall cooling time of the glass bottle through multi-stage cooling, improves the overall production efficiency of the glass bottle, and is suitable for popularization and use.

Drawings

FIG. 1 is a block flow diagram of the method of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a processing method capable of improving the production efficiency of glass bottles as shown in figure 1, which comprises the following steps:

s1, filtering and screening the raw materials, drying the raw materials after screening, crushing and grinding the raw materials by a Raymond mill before screening the raw materials, and screening and filtering the raw materials by a 200-mesh sieve;

s2, firstly, mixing the raw materials according to a certain proportion, firing the mixed raw materials into a molten castable state, wherein when centrifugal casting is required, the molten castable state means that the raw materials are fired into a bubble-free molten state, and controlling the temperature to be between 1400℃ and 1540℃, the used mold is a centrifugal casting mold, when blow molding treatment is required, the molten castable state means that the raw materials are fired into a bubble-free glass castable state, and controlling the temperature to be between 400℃ and 800℃, the used mold is a blow molding mold, in order to further improve the overall cooling effect of the glass bottle, a water cooling pipe can be additionally arranged in the mold as required, and the overall cooling effect is improved;

s3, pouring the liquid in the molten state into a mold, and further finishing the primary manufacture of the glass bottle;

s4, placing the preliminarily manufactured glass bottles on a transmission belt to be preliminarily air-cooled and cooled through cold air, wherein the transmission belt is a chain plate conveyor belt, a placing groove for placing the glass bottles is formed in the chain plate conveyor belt, the glass bottles can be well placed in the air cooling process through the arranged placing groove, the glass bottles are prevented from falling off the transmission belt in the air cooling process, the air cooling can be carried out through a common fan or an industrial air cooler, the cooling time of the glass bottles can be shortened by blowing cold air or common air flow to the glass bottles, the subsequent processing of the glass bottles is facilitated, the industrial air cooler is GXA-UF05, and the model can be used but not limited to the model,

s5, clamping the bottle mouth through the bottle mouth hook claw, so that subsequent processing is facilitated;

s6, placing the clamped glass bottles into a cooling pool for secondary cooling, and enabling the bottle mouth to exceed the liquid level, wherein a plurality of cooling pools are provided, liquid for cooling is contained in the cooling pool, the temperatures in the cooling pools are different and are sequentially reduced along the conveying direction, the liquid in the cooling pool can be oil liquid, the oil liquid can ensure that the liquid in the cooling pool can stably and conveniently cool the glass bottles with higher temperature, meanwhile, the oil liquid can be heated to higher temperature, meanwhile, the problems that the glass bottles are broken due to rapid reduction of the glass temperature in the cooling process can be avoided through the cooling pools with different temperatures, and the liquid in the cooling pool can also be water liquid;

s7, removing liquid on the surface of the bottle body, when the oil liquid is used as cooling liquid, deoiling the oil liquid in a centrifugal dehydration mode after cooling, preventing the oil liquid from being stuck on the outer wall of the bottle body, and when the water liquid is used as the cooling liquid, only drying is needed to complete the cleaning of the water liquid on the surface of the glass bottle.

Specifically, the raw materials in S1 include quartz sand, limestone, feldspar, soda ash, boric acid, silica, a clarifier, a plasticizer and an antioxidant, and the weight ratio of the quartz sand, limestone, feldspar, soda ash, boric acid, magnesium oxide, silica, clarifier, plasticizer and antioxidant in the raw materials is 11: 20: 9: 5: 5: 15: 23: 7: 10, the raw material which is arranged in the raw material and can be decomposed (gasified) at high temperature in the glass melting process to generate gas or reduce the viscosity of the glass liquid so as to promote the elimination of bubbles in the glass liquid, the plasticizer weakens the secondary bond between molecules, increases the mobility of the molecular bond, reduces the crystallinity of the molecules, increases the plasticity of the molecules, enhances the flexibility and is easy to process, and the antioxidant can improve the integral antioxidant effect after the glass bottle is produced.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.