Double-layer double-face double-material double-tissue double-color perforated braid and processing technology thereof

文档序号:374324 发布日期:2021-12-10 浏览:43次 中文

阅读说明:本技术 一种双层双面双料双组织双色开孔织带及其加工工艺 (Double-layer double-face double-material double-tissue double-color perforated braid and processing technology thereof ) 是由 庄小兰 宋纬地 于 2021-08-25 设计创作,主要内容包括:本发明涉及纺织技术领域,具体为一种双层双面双料双组织双色开孔织带加工装置,包括机体,所述机体包括机架以及联动箱,所述机架与联动箱之间设有主动轴以及笳轴,所述主动轴上设有主轴板,所述笳轴上设有钢笳,所述联动箱上设有纬针轴,所述纬针轴上设有纬针臂,所述主轴板上设有过带板,所述过带板上设有钩针板,所述钩针板上设有上钩针以及下钩针,所述纬针臂上设有双孔纬针座,所述双孔纬针座上设有上纬针以及下纬针,上纬针与上钩针交织形成上层织带,下纬针与下钩针交织形成下层织带,附在下层的芯纱跟随下层组织与上层织带进行交织成型,调节方便,工序少、上下层结合紧凑牢固,缝合或粘合处不易脱落。(The invention relates to the technical field of textile, in particular to a double-layer double-face double-material double-structure double-color holed mesh belt processing device, which comprises a machine body, wherein the machine body comprises a machine frame and a linkage box, a driving shaft and a reed shaft are arranged between the machine frame and the linkage box, a main shaft plate is arranged on the driving shaft, a steel reed is arranged on the reed shaft, a weft needle shaft is arranged on the linkage box, a weft needle arm is arranged on the weft needle shaft, a belt passing plate is arranged on the main shaft plate, a crochet needle plate is arranged on the belt passing plate, an upper crochet needle and a lower crochet needle are arranged on the crochet needle plate, a double-hole weft needle seat is arranged on the weft needle arm, an upper weft needle and a lower weft needle are arranged on the double-hole weft needle seat, the upper weft needle and the upper hook are interwoven to form an upper mesh belt, the lower weft needle and the lower hook are interwoven to form a lower mesh belt, core yarns attached to the lower mesh belt are interwoven to form the upper mesh belt along with the lower mesh belt, the lower mesh belt is convenient to adjust, the process is less, the upper layer and the lower layer are combined compactly and firmly, and the sewing or bonding part is not easy to fall off.)

1. A double-layer double-face double-material double-structure double-color perforated mesh belt processing device is characterized by comprising a machine body, the machine body comprises a machine frame (1) and a linkage box (2), a driving shaft (3) and a reed shaft (4) are arranged between the machine frame (1) and the linkage box (2), a main shaft plate (6) is arranged on the driving shaft (3), a reed (7) is arranged on the reed shaft (4), a weft needle shaft (5) is arranged on the linkage box (2), a weft needle arm (8) is arranged on the weft needle shaft (5), a tape passing plate (9) is arranged on the main shaft plate (6), a crochet hook plate (10) is arranged on the tape passing plate (9), the crochet hook plate (10) is provided with an upper crochet hook (12) and a lower crochet hook (13), the double-hole weft needle holder (14) is arranged on the weft needle arm (8), and an upper weft needle (16) and a lower weft needle (17) are arranged on the double-hole weft needle holder (14).

2. The device for processing the double-layer double-face double-material double-structure double-color hole-forming mesh belt according to claim 1, wherein a long hole (18) is formed in the crochet hook plate (10), a fastening pin (19) is formed in the long hole (18), a plurality of fastening pins (19) are arranged, a fastening block (20) is arranged at the bottom end of each fastening pin (19), the upper crochet hook (12) and the lower crochet hook (13) are mounted on the fastening blocks (20), a sliding pin (11) is arranged on one side of the crochet hook plate (10), a nut (15) is arranged on the sliding pin (11), and the nut (15) abuts against one side of the crochet hook plate (10).

3. The device for processing the double-layer double-sided double-material double-structure double-color hole mesh belt according to claim 2, wherein fixing pins (21) are arranged on two sides of the fastening block (20), and the fixing pins (21) are communicated with the fastening block (20).

4. The device for processing the double-layer double-face double-material double-structure double-color perforated mesh belt according to claim 3, wherein two through-belt plates (9) are provided, connecting holes (24) and sliding grooves (22) are formed in the through-belt plates (9), connecting pins (23) are arranged on the connecting holes (24), the through-belt plates (9) are symmetrically arranged, sliding blocks (25) are arranged on the sliding grooves (22), and the sliding pins (11) are communicated with the sliding blocks (25).

5. The device for processing the double-layer double-sided double-material double-structure double-color hole mesh belt according to claim 4, wherein an anti-skid gasket (26) is arranged between the fastening pin (19) and the crochet plate (10).

6. The device for processing the double-layer double-face double-material double-structure double-color perforated mesh belt according to claim 5, wherein a needle hole (27) is formed in one end of each of the upper weft needle (16) and the lower weft needle (17), the needle holes (27) are communicated with the double needle bases, and a butt joint pin (28) is arranged on each needle hole (27).

7. The device for processing the double-layer double-faced double-material double-structure double-color perforated mesh belt according to claim 6, wherein an adjusting shaft (29) is arranged on the double-hole weft needle seat (14), and the adjusting shaft (29) extends towards the lower part of the weft needle arm (8).

8. The device for processing the double-layer double-face double-material double-structure double-color perforated mesh belt according to claim 7, wherein a connecting column (33) is arranged between the belt passing plate (9) and the main shaft plate (6) to be connected, an air pressure groove (30) is arranged inside the main shaft plate (6), an air pump (31) is arranged at the bottom end of the main shaft plate (6), and the connecting column (33) and the air pump (31) are both communicated with the air pressure groove (30).

9. The device for processing the double-layer double-sided double-material double-structure double-color perforated mesh belt according to claim 8, wherein the pressure detector (32) is arranged inside the belt passing plate (9) and the spindle plate (6), and a transmission line connection is arranged between the pressure detector (32) and the air pump (31).

10. The device for processing the double-layer double-sided double-material double-structure double-color hole mesh belt according to claim 9, wherein a non-slip block (34) is arranged between the sliding pin (11) and the belt passing plate (9).

11. A processing technology of a double-layer double-face double-material double-structure double-color perforated mesh belt is characterized by comprising the following steps:

step 1: dyeing and ironing terylene and nylon;

step 2: warping Dacron and Nylon onto reed (7) in machine and reed shaft (4);

and step 3: connecting the side yarns to an upper crochet hook (12) and a lower crochet hook (13), and connecting the weft yarns to an upper weft needle (16) and a lower weft needle (17);

and 4, step 4: the linkage box (2) controls the driving shaft (3) to rotate, so that the tape passing plate (9) moves to adjust the position, the upper crochet needle (12) and the lower crochet needle (13) on the crochet needle plate (10) respectively drive the side yarns to move, and the weft needle arm (8) is driven to move, so that the upper weft needle (16) and the lower weft needle (17) move the weft yarns in a curved manner towards the weaving opening direction;

and 5: at a weaving opening, an upper weft needle (16) and an upper crochet needle (12) are interwoven to form an upper layer woven belt, and a lower weft needle (17) and a lower crochet needle (13) are interwoven to form a lower layer woven belt;

step 6: the core yarn attached to the lower layer is interwoven with the upper layer woven belt along with the lower layer tissue.

Technical Field

The invention relates to the technical field of spinning, in particular to a double-layer double-face double-material double-tissue double-color perforated braid and a processing technology thereof.

Background

As is known, woven belts are widely used in various industrial departments such as clothes, shoe materials, cases, industry, agriculture, military needs, transportation and the like, the structure of the woven belt has various forms such as plain weave, twill weave, satin weave, jacquard weave, double-layer, multi-layer, tubular and composite structures, and the conventional double-layer woven belt or the woven belt with double surfaces, different materials on the upper layer and the lower layer, different tissue structures on the upper layer and the lower layer and different colors on the upper layer and the lower layer is generally sewn or bonded by two belt bodies in the subsequent process.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides the double-layer double-sided double-material double-tissue double-color holed mesh belt with less working procedures and compact and firm combination of an upper layer and a lower layer and the processing technology thereof.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a double-deck two-sided two-material two-color trompil meshbelt processingequipment, includes the organism, the organism includes frame and linkage case, be equipped with driving shaft and reed axle between frame and the linkage case, be equipped with the main shaft board on the driving shaft, be equipped with the reed on the reed axle, be equipped with the latitude needle axle on the linkage case, be equipped with the latitude needle arm on the latitude needle axle, be equipped with the band board on the main shaft board, be equipped with the crochet hook board on the band board, be equipped with crochet hook and lower crochet hook on the crochet hook board, be equipped with diplopore latitude needle file on the latitude needle arm, be equipped with the latitude needle and lower latitude needle on the diplopore latitude needle file.

In order to conveniently adjust the positions of the upper crochet hook and the lower crochet hook, the invention has the improvement that the crochet hook plate is provided with a long hole, the long hole is provided with a plurality of fastening pins, the bottom end of each fastening pin is provided with a fastening block, the upper crochet hook and the lower crochet hook are both arranged on the fastening blocks, one side of the crochet hook plate is provided with a sliding pin, the sliding pin is provided with a nut, and the nut is abutted against one side of the crochet hook plate.

In order to conveniently fasten the upper crochet hook and the lower crochet hook, the invention has the improvement that fixing pins are arranged on two sides of the fastening block and are communicated with the fastening block.

In order to conveniently adjust the position of the hook needle plate, the invention improves that two strip passing plates are arranged, connecting holes and sliding grooves are formed in the strip passing plates, connecting pins are arranged on the connecting holes, the strip passing plates are symmetrically arranged, sliding blocks are arranged on the sliding grooves, and the sliding pins are communicated with the sliding blocks.

In order to firmly fix the fastening block and reduce the loosening condition, the invention has the improvement that an anti-skid gasket is arranged between the fastening pin and the crochet hook plate.

In order to conveniently disassemble and assemble the upper weft needle and the lower weft needle, the invention has the improvement that one ends of the upper weft needle and the lower weft needle are respectively provided with a needle hole, the needle holes are communicated with the double needle seats, and the needle holes are provided with butt pins.

In order to facilitate the rotation of the angle of the double-hole weft needle seat, the invention has the improvement that the double-hole weft needle seat is provided with an adjusting shaft, and the adjusting shaft extends to the lower part of the weft needle arm.

In order to adjust the passing plate according to the thickness of the woven tape, the invention is improved in that a connecting column is arranged between the passing plate and the main shaft plate for connection, an air pressure groove is arranged inside the main shaft plate, an air pump is arranged at the bottom end of the main shaft plate, and the connecting column and the air pump are both communicated with the air pressure groove.

In order to prevent the situations that the woven belts are extruded when the belt passing plate is adjusted to cause the woven belts to break and the like, the invention has the improvement that the belt passing plate and the spindle plate are internally provided with pressure detectors, and the pressure detectors are connected with the air pump through transmission lines.

In order to fix the crochet hook plate firmly and reduce the loosening, the invention has the improvement that an anti-slip block is arranged between the sliding pin and the band passing plate.

The invention also provides a processing technology of the double-layer double-face double-material double-structure double-color perforated mesh belt, which comprises the following steps:

step 1: dyeing and ironing terylene and nylon;

step 2: warping terylene and nylon on the reed of the machine shaft and reed shaft;

and step 3: connecting the side yarns to the upper crochet hooks and the lower crochet hooks, and connecting the weft yarns to the upper weft needles and the lower weft needles;

and 4, step 4: the linkage box controls the driving shaft to rotate, so that the passing plate moves to adjust the position, the upper crochet needle and the lower crochet needle on the crochet needle plate respectively drive the side yarn to move and drive the weft needle arm to move, and the upper weft needle and the lower weft needle make the weft yarn move towards the direction of a weaving opening in a curve way;

and 5: at a weaving opening, an upper weft needle and an upper crochet needle are interwoven to form an upper layer woven belt, and a lower weft needle and a lower crochet needle are interwoven to form a lower layer woven belt;

step 6: the core yarn attached to the lower layer is interwoven with the upper layer woven belt along with the lower layer tissue.

(III) advantageous effects

Compared with the prior art, the invention provides a double-layer double-face double-material double-tissue double-color perforated braid and a processing technology thereof, and the double-layer double-face double-tissue double-color perforated braid has the following beneficial effects:

the double-layer double-face double-material double-structure double-color perforated mesh belt and the processing technology thereof rotate through a driving shaft between a linkage box control and a rack, so that a belt passing plate of a main shaft plate moves to adjust the position, an upper crochet hook and a lower crochet hook on a crochet hook plate respectively drive side yarns to move and drive a weft needle arm of a weft needle shaft to move, the upper weft needle and the lower weft needle enable weft yarns to move in a curved manner towards a knitting opening direction, the upper weft needle and the upper crochet hook are interwoven to form an upper layer mesh belt at a knitting opening, the lower weft needle and the lower crochet hook are interwoven to form a lower layer mesh belt, core yarns attached to the lower layer are interwoven with the upper layer mesh belt along with a lower layer structure, the adjustment is convenient, the production efficiency is high, the mesh belt strength is high, the service life is long, the processes are few, the upper layer and the lower layer are compact and firm, and the sewing or bonding part is not easy to fall off.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of the structure of the present invention;

FIG. 3 is a front half sectional view of an enlarged structure of the crochet hook plate of FIG. 1 according to the present invention;

FIG. 4 is a front and half sectional view of the strap passing plate of FIG. 3 in an exploded configuration in accordance with the present invention;

FIG. 5 is a left side half sectional view of the double-hole weft needle holder structure of FIG. 1 according to the present invention;

FIG. 6 is an enlarged front half-sectional view of the fastening block of FIG. 3 in accordance with the present invention;

FIG. 7 is a right side half sectional view of the structure of the threading plate of FIG. 1 in accordance with the present invention;

FIG. 8 is an enlarged front half-sectional view of the spindle plate of FIG. 1 according to the present invention.

In the figure: 1. a frame; 2. a linkage box; 3. a drive shaft; 4. a reed shaft; 5. a weft needle shaft; 6. a main shaft plate; 7. reed in steel; 8. a weft needle arm; 9. a strip passing plate; 10. a crochet hook plate; 11. a slide pin; 12. an upper crochet needle; 13. a lower crochet hook; 14. a double-hole weft needle seat; 15. a nut; 16. a weft knitting needle; 17. a weft descending needle; 18. a long hole; 19. a fastening pin; 20. a fastening block; 21. a fixing pin; 22. a sliding groove; 23. a connecting pin; 24. connecting holes; 25. a slider; 26. an anti-slip gasket; 27. a pinhole; 28. a docking pin; 29. an adjustment shaft; 30. an air pressure tank; 31. an air pump; 32. a pressure detector; 33. connecting columns; 34. and (4) anti-skid blocks.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-8, the present invention is a double-layer double-face double-material double-structure double-color holed mesh belt processing device, including a machine body, the machine body includes a machine frame 1 and a linkage box 2, a driving shaft 3 and a reed shaft 4 are disposed between the machine frame 1 and the linkage box 2, a main shaft plate 6 is disposed on the driving shaft 3, a reed 7 is disposed on the reed shaft 4, a weft shaft 5 is disposed on the linkage box 2, a weft arm 8 is disposed on the weft shaft 5, a passing plate 9 is disposed on the main shaft plate 6, a crochet plate 10 is disposed on the passing plate 9, an upper crochet needle 12 and a lower crochet needle 13 are disposed on the crochet plate 10, a double-hole weft needle seat 14 is disposed on the weft arm 8, and an upper crochet needle 16 and a lower crochet needle 17 are disposed on the double-hole weft needle seat 14.

In summary, in the double-layer double-face double-material double-color holed mesh belt processing device, when in use, a worker warps terylene and nylon on a weaving shaft of the device and a reed 7 of a reed shaft 4, connects side yarns to an upper crochet hook 12 and a lower crochet hook 13, installs the upper crochet hook 16 and the lower crochet hook 17 on a double-hole crochet needle seat 14, connects weft yarns to the upper crochet hook 16 and the lower crochet hook 17, controls a driving shaft 3 between the machine frame 1 to rotate through a linkage box 2, moves a passing plate 9 of a main shaft plate 6 to adjust positions, enables the upper crochet hook 12 and the lower crochet hook 13 on a crochet needle plate 10 to respectively drive the side yarns to move and drive a weft needle arm 8 of a weft needle shaft 5 to move, enables the upper crochet hook 16 and the lower crochet hook 17 to curve the weft yarns towards a weaving opening, the upper crochet hook 16 and the upper crochet hook 12 are interwoven to form an upper mesh belt at the weaving opening, and the lower crochet hook 17 is interwoven with the lower crochet hook 13 to form a lower mesh belt, the core yarn attached to the lower layer is interwoven with the upper layer woven belt along with the lower layer tissue.

In this embodiment, a long hole 18 is formed in the crochet hook plate 10, a fastening pin 19 is formed in the long hole 18, a plurality of fastening pins 19 are provided, a fastening block 20 is provided at the bottom end of the fastening pin 19, the upper crochet hook 12 and the lower crochet hook 13 are both mounted on the fastening block 20, a sliding pin 11 is provided on one side of the crochet hook plate 10, a nut 15 is provided on the sliding pin 11, the nut 15 abuts against one side of the crochet hook plate 10, the crochet hook plate 10 is fastened through the sliding pin 11 and the nut 15, and the fastening pin 19 is rotated to adjust the clamping degree between the fastening block 20 and the fastening pin 19, so that the crochet hook plate can be conveniently moved on the long hole 18, and the positions of the upper crochet hook 12 and the lower crochet hook 13 can be conveniently adjusted; fixing pins 21 are arranged on two sides of the fastening block 20, the fixing pins 21 are communicated with the fastening block 20, and the upper crochet hook 12 and the lower crochet hook 13 are conveniently fastened through the fixing pins 21; the two belt passing plates 9 are arranged, the belt passing plates 9 are provided with connecting holes 24 and sliding grooves 22, the connecting holes 24 are provided with connecting pins 23, the belt passing plates 9 are symmetrically arranged, the sliding grooves 22 are provided with sliding blocks 25, the sliding pins 11 are communicated with the sliding blocks 25, the connecting pins 23 are arranged on the connecting holes 24, the sliding blocks 25 are fixed on the sliding grooves 22, and the positions of the crochet hook plates 10 can be conveniently adjusted through the sliding pins 11; an anti-slip gasket 26 is arranged between the fastening pin 19 and the crochet hook plate 10, and the fastening block 25 is firmly fixed through the anti-slip gasket 26, so that the loosening condition is reduced; one end of each of the upper weft needles 16 and the lower weft needles 17 is provided with a needle hole 27, the needle holes 27 are communicated with the double needle seats, the needle holes 27 are provided with butt pins 28, and the butt pins 28 are arranged on the needle holes 27 of the upper weft needles 16 and the lower weft needles 17, so that the upper weft needles 16 and the lower weft needles 17 can be conveniently disassembled; the double-hole weft needle seat 14 is provided with an adjusting shaft 29, the adjusting shaft 29 extends towards the lower part of the weft needle arm 8, and the angle of the double-hole weft needle seat 14 can be conveniently rotated through the adjusting shaft 29; a connecting column 33 is arranged between the belt passing plate 9 and the main shaft plate 6 for connection, an air pressure groove 30 is arranged inside the main shaft plate 6, an air pump 31 is arranged at the bottom end of the main shaft plate 6, the connecting column 33 and the air pump 31 are both communicated with the air pressure groove 30, air in the air pressure groove 30 is controlled through the air pump 31, the connecting column 33 is made to move up and down, and the belt passing plate 9 can be conveniently adjusted according to the thickness of the woven belt; pressure detectors 32 are arranged inside the belt passing plate 9 and the spindle plate 6, transmission lines are arranged between the pressure detectors 32 and the air pump 31 for connection, and the pressure detectors 32 are used for detecting the pressure between the belt passing plate 9 and the spindle plate 6 and the woven belt, so that the woven belt is prevented from being extruded when the belt passing plate 9 is adjusted, and the woven belt is prevented from being broken; an anti-slip block 34 is arranged between the sliding pin 11 and the belt passing plate 9, and the hook needle plate 10 is firmly fixed through the anti-slip block 34, so that the loosening condition is reduced.

The invention also provides a processing technology of the double-layer double-face double-material double-structure double-color perforated mesh belt, which comprises the following steps:

step 1: dyeing and ironing terylene and nylon;

step 2: warping Dacron and Nylon onto the reed 7 in the machine's beam and reed shaft 4;

and step 3: attaching the side yarns to the upper crochet hook 12 and the lower crochet hook 13, and attaching the weft yarns to the upper weft needle 16 and the lower weft needle 17;

and 4, step 4: the linkage box 2 controls the driving shaft 3 to rotate, so that the tape passing plate 9 moves to adjust the position, the upper crochet needle 12 and the lower crochet needle 13 on the crochet hook plate 10 respectively drive the side yarn to move, and drive the weft needle arm 8 to move, and the upper weft needle 16 and the lower weft needle 17 enable the weft yarn to move in a curve way towards the weaving opening;

and 5: at a weaving opening, an upper weft needle 16 is interwoven with the upper crochet hook 12 to form an upper layer woven belt, and a lower weft needle 17 is interwoven with the lower crochet hook 13 to form a lower layer woven belt;

step 6: the core yarn attached to the lower layer is interwoven with the upper layer woven belt along with the lower layer tissue.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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