阅读说明：本技术 一种功能棉的制作方法 (Method for manufacturing functional cotton ) 是由 冯国基 于 2021-05-25 设计创作，主要内容包括：本发明公开了一种功能棉的制作方法,按客户对检测标准的要求提取所需功能助剂的种类和含量进行稀释,即按比例调水加进。所述检测标准的要求通常为杀菌、保健、抗菌、亲肤中的一种或多种,既功能助剂一般为杀菌助剂、保健助剂、亲肤助剂、抗菌助剂中的一种或多种,以下功能助剂简称为助剂；把助剂和水搅拌均匀,并保证使用过程中溶度均匀；选好纤维的品类和配比好的纤维,送进混棉机搅拌3分钟至5分钟均匀即可；在搅拌的过程中,把稀释好的助剂用雾化器把助剂与搅拌中的纤维在空中溶入,保障每条纤维的各个部位都能与助剂结合；而后烘干、冷却、收卷。本发明的功能棉的制作方法,其能以简单易行的方式制备功能棉,成本低、效率高、品质好。(The invention discloses a method for manufacturing functional cotton, which extracts the types and the contents of required functional additives according to the requirements of customers on detection standards to dilute, namely adding water in proportion. The requirements of the detection standard are usually one or more of sterilization, health care, antibiosis and skin-friendly, namely, the functional auxiliary is one or more of sterilization auxiliary, health care auxiliary, skin-friendly auxiliary and antibiosis auxiliary, and the functional auxiliary is referred to as auxiliary for short; uniformly stirring the auxiliary agent and water, and ensuring uniform solubility in the using process; selecting the types of the fibers and the proportioned fibers, and feeding the fibers into a cotton mixer to be uniformly stirred for 3 to 5 minutes; during the stirring process, the diluted auxiliary agent is dissolved in the air with the fiber in stirring by using an atomizer, so that each part of each fiber can be combined with the auxiliary agent; and then drying, cooling and rolling. The method for manufacturing the functional cotton can prepare the functional cotton in a simple and feasible manner, and has the advantages of low cost, high efficiency and good quality.)

1. A method for manufacturing functional cotton comprises the following steps:

(1) and (4) extracting the types and the contents of the required functional additives according to the requirements of customers on detection standards, diluting, namely adding water in proportion. The requirements of the detection standard are usually one or more of sterilization, health care, antibiosis and skin-friendly, namely, the functional auxiliary is one or more of sterilization auxiliary, health care auxiliary, skin-friendly auxiliary and antibiosis auxiliary, and the functional auxiliary is referred to as auxiliary for short;

(2) uniformly stirring the auxiliary agent and water, and ensuring uniform solubility in the using process;

(3) selecting the types of the fibers and the proportioned fibers, and feeding the fibers into a cotton mixer to be uniformly stirred for 3 to 5 minutes;

(4) during the stirring process, the diluted auxiliary agent is dissolved in the air with the fiber in stirring by using an atomizer, so that each part of each fiber can be combined with the auxiliary agent;

(5) in order to avoid volatilization of the auxiliary agent and guarantee the viscosity of the auxiliary agent and the fiber, the fiber which is just injected into the auxiliary agent is dried by hot air with the temperature of 11-150 ℃ until the fiber is solidified;

(6) the fiber dissolved with the functional auxiliary agent is weighed as follows: functional fiber, deliver functional fiber to the carding machine and comb;

(7) after carding, lapping at 50 g/square meter, and lapping on the bottom net in left and right direction until the required square gram weight;

(8) the bottom net conveys the well-laid functional cotton to pass through the auxiliary agent atomization area again, at the moment, the atomization area supplements the functional auxiliary agent with the functional content, and the functional auxiliary agent is dissolved into the fiber in a secondary atomization mode;

(9) the functional fiber enters a first oven, a second oven and a third oven, and the temperature of the first oven is 130-17 ℃ to 17 ℃; the temperature of the second oven is 12 ℃ to 140 ℃; the temperature of the third oven is 100-120 ℃;

(10) after the fiber is taken out of the oven, the functional fiber enters cold air for heat dissipation and is conveyed for about 10 meters to be cooled;

(11) and (4) rolling and packing the functional fiber.

2. The method for manufacturing the functional cotton according to claim 1, wherein the method comprises the following steps: uniformly mixing the fiber auxiliary agent by adopting fiber auxiliary agent uniformly mixing equipment in the step 4, wherein the fiber auxiliary agent uniformly mixing equipment comprises a rack, a roller, a hopper, a speed reducing motor, a driving gear, a driven gear ring, a guide ring and a guide roller;

the rack is horizontally arranged, and a horizontally arranged roller is arranged on the rack; the roller is a cylinder body with a middle cavity, and a feed inlet is formed in the right end face of the roller; the feed inlet is attached to the discharge outlet of the hopper; the functional auxiliary agent and the fiber can be introduced into the middle cavity of the roller through the hopper;

a driven gear ring is sleeved on the outer wall of the roller, and a plurality of convex teeth are uniformly distributed on the outer wall of the driven gear ring; the driven gear ring is meshed with the driving gear; the speed reducing motor is fixedly arranged on the rack; the driving gear is sleeved on an output shaft of the gear motor, the gear motor drives the driving gear to rotate, and then the roller is driven to rotate, and the rotating roller can uniformly mix the functional auxiliary agent and the fibers in the roller.

3. The method for manufacturing the functional cotton according to claim 2, wherein the method comprises the following steps: the outer wall of the roller is also sleeved with a guide ring; the machine frame is also provided with a guide roller, and two ends of the guide roller are fixedly arranged on the machine frame through bearings; an annular groove is arranged on the outer wall of the guide roller, and the guide ring is connected with the annular groove in a sliding manner.

4. The method for manufacturing the functional cotton according to claim 3, wherein the method comprises the following steps: the outer wall of the roller is provided with an opening and closing cover plate along the axial direction of the roller; after the stirring is finished, the opening and closing cover plate is screwed to the bottom, and the fibers which are uniformly full of the functional additives can be discharged by opening the opening and closing cover plate.

Technical Field

The invention relates to the technical field of textile fabrics, in particular to a method for manufacturing functional cotton.

Background

In recent years, with the improvement of living standards and the rapid development of textile industry, textile fabrics are gradually changed from economical and practical to diversified raw materials, diversified styles, diversified functions and the like, and functional textiles are more and more favored by people. The function of the functional textile is mainly derived from the raw material functional cotton, but the production and processing of the functional cotton are still in a fumbling and less mature stage.

Disclosure of Invention

The embodiment of the invention provides a method for manufacturing functional cotton, which can be used for preparing the functional cotton in a simple and feasible manner, and has the advantages of low cost, high efficiency and good quality.

In order to solve the technical problems, the technical scheme of the invention is as follows:

a method for manufacturing functional cotton comprises the following steps:

1. firstly, the types and the contents of the required functional auxiliary agents are extracted according to the requirements of customers on detection standards and diluted, namely, water is added according to the proportion. The requirements of the detection standard generally include one or more of sterilization, health care, antibiosis and skin-friendly, namely the functional auxiliary is one or more of sterilization auxiliary, health care auxiliary, skin-friendly auxiliary and antibacterial auxiliary, and the functional auxiliary is referred to as auxiliary for short below.

2. The auxiliary agent and the water are stirred uniformly, and the uniform solubility in the use process is ensured.

3. Selecting the types of the fibers and the proportioned fibers, and feeding the fibers into a cotton mixer to be uniformly stirred for 3 to 5 minutes.

4. During the stirring process, the diluted auxiliary agent is dissolved in the air with the fiber in stirring by using an atomizer, so that each part of each fiber can be combined with the auxiliary agent.

5. In order to avoid the volatilization of the auxiliary agent and ensure the viscosity of the auxiliary agent and the fiber, the fiber which is just injected into the auxiliary agent is dried by hot air with the temperature of 11O-150 ℃ until the fiber is solidified.

6. The fiber dissolved with the functional auxiliary agent is weighed as follows: and the functional fibers are conveyed to a carding machine for carding.

7. After carding, 50 g/square meter of net is laid on the bottom net in a left-right direction until the required square gram weight is reached.

8. The bottom net conveys the well-laid functional cotton to pass through the auxiliary agent atomization area again, at the moment, the functional auxiliary agent is supplemented with the functional content by the atomization area, and the functional auxiliary agent is dissolved into the fiber in a secondary atomization mode.

9. The functional fiber enters a first oven, a second oven and a third oven, and the temperature of the first oven is 130-17 ℃ to 17 ℃; the temperature of the second oven is 12 ℃ to 140 ℃; the temperature of the third oven is 100-120 ℃.

10. And after the fiber is taken out of the oven, the functional fiber enters cold air to dissipate heat, and is conveyed to a distance of about 10 meters for cooling.

11. And (4) rolling and packing the functional fiber.

Uniformly mixing the fiber auxiliary agent by adopting fiber auxiliary agent uniformly mixing equipment in the step 4, wherein the fiber auxiliary agent uniformly mixing equipment comprises a rack, a roller, a hopper, a speed reducing motor, a driving gear, a driven gear ring, a guide ring and a guide roller;

the rack is horizontally arranged, and a horizontally arranged roller is arranged on the rack; the roller is a cylinder body with a middle cavity, and a feed inlet is formed in the right end face of the roller; the feed inlet is attached to the discharge outlet of the hopper; the functional auxiliary agent and the fiber can be introduced into the middle cavity of the roller through the hopper;

a driven gear ring is sleeved on the outer wall of the roller, and a plurality of convex teeth are uniformly distributed on the outer wall of the driven gear ring; the driven gear ring is meshed with the driving gear; the speed reducing motor is fixedly arranged on the rack; the driving gear is sleeved on an output shaft of the gear motor, the gear motor drives the driving gear to rotate, and then the roller is driven to rotate, and the rotating roller can uniformly mix the functional auxiliary agent and the fibers in the roller.

For the stable rotation operation of the roller, the outer wall of the roller is also sleeved with a guide ring; the machine frame is also provided with a guide roller, and two ends of the guide roller are fixedly arranged on the machine frame through bearings; a ring groove is arranged on the outer wall of the guide roller, and the guide ring is connected with the ring groove in a sliding manner; the guide wheel is used for supporting and limiting the horizontal displacement of the roller and can also enable the roller to rotate more stably.

The outer wall of the roller is provided with an opening and closing cover plate along the axial direction of the roller; after the stirring is finished, the opening and closing cover plate is screwed to the bottom, and the fibers which are uniformly full of the functional additives can be discharged by opening the opening and closing cover plate.

The invention has the beneficial effects that:

the functional cotton can be prepared in a simple and feasible mode, and has low cost, high efficiency and good quality.

Drawings

FIG. 1 is a schematic structural diagram of a fiber additive blending device according to the present invention;

fig. 2 is a schematic view of the gear housing of fig. 1 without the gear housing.

Detailed Description

The following further describes embodiments of the present invention with reference to the drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

A method for manufacturing functional cotton comprises the following steps:

1. firstly, the types and the contents of the required functional auxiliary agents are extracted according to the requirements of customers on detection standards and diluted, namely, water is added according to the proportion. The requirements of the detection standard generally include one or more of sterilization, health care, antibiosis and skin-friendly, namely the functional auxiliary is one or more of sterilization auxiliary, health care auxiliary, skin-friendly auxiliary and antibacterial auxiliary, and the functional auxiliary is referred to as auxiliary for short below.

2. The auxiliary agent and the water are stirred uniformly, and the uniform solubility in the use process is ensured.

3. Selecting the types of the fibers and the proportioned fibers, and feeding the fibers into a cotton mixer to be uniformly stirred for 3 to 5 minutes.

4. During the stirring process, the diluted auxiliary agent is dissolved in the air with the fiber in stirring by using an atomizer, so that each part of each fiber can be combined with the auxiliary agent.

5. In order to avoid the volatilization of the auxiliary agent and ensure the viscosity of the auxiliary agent and the fiber, the fiber which is just injected into the auxiliary agent is dried by hot air with the temperature of 11O-150 ℃ until the fiber is solidified.

6. The fiber dissolved with the functional auxiliary agent is weighed as follows: and the functional fibers are conveyed to a carding machine for carding.

7. After carding, 50 g/square meter of net is laid on the bottom net in a left-right direction until the required square gram weight is reached.

8. The bottom net conveys the well-laid functional cotton to pass through the auxiliary agent atomization area again, at the moment, the functional auxiliary agent is supplemented with the functional content by the atomization area, and the functional auxiliary agent is dissolved into the fiber in a secondary atomization mode.

9. The functional fiber enters a first oven, a second oven and a third oven, and the temperature of the first oven is 130-17 ℃ to 17 ℃; the temperature of the second oven is 12 ℃ to 140 ℃; the temperature of the third oven is 100-120 ℃.

10. And after the fiber is taken out of the oven, the functional fiber enters cold air to dissipate heat, and is conveyed to a distance of about 10 meters for cooling.

11. And (4) rolling and packing the functional fiber.

As shown in fig. 1 and 2, in the step 4, a fiber auxiliary agent blending device is adopted for blending, and the fiber auxiliary agent blending device comprises a rack 1, a roller 2, a hopper 3, a speed reduction motor 4, a driving gear 5, a driven gear ring 6, a guide ring 7 and a guide roller 8;

the rack 1 is horizontally arranged, and a horizontally arranged roller 2 is arranged on the rack; the roller 2 is a cylinder with a middle cavity, and a feed inlet is formed in the right end face of the roller; the feed inlet is attached to the discharge outlet of the hopper 3; the functional auxiliary agent and the fiber can be introduced into the middle cavity of the roller 2 through the hopper 3;

a driven gear ring 6 is sleeved on the outer wall of the roller 2, and a plurality of convex teeth are uniformly distributed on the outer wall of the driven gear ring 6; the driven gear ring 6 is meshed with the driving gear 5; the speed reducing motor 4 is fixedly arranged on the frame 1; the driving gear 5 is sleeved on an output shaft of the gear motor 4, the gear motor 4 drives the driving gear 5 to rotate, the roller 2 is driven to rotate, and the rotating roller 2 can uniformly mix the functional auxiliary agent and the fibers in the rotating roller.

For the stable rotation and operation of the roller 2, the outer wall of the roller 2 is also sleeved with a guide ring 7; a guide roller 8 is further arranged on the rack 1, and two ends of the guide roller 8 are fixedly arranged on the rack 1 through bearings; a ring groove 81 is arranged on the outer wall of the guide roller 8, and the guide ring 7 is connected with the ring groove 81 in a sliding manner; the guide wheels are used for supporting and limiting the horizontal displacement of the roller 2 and also can enable the roller 2 to rotate more stably.

An opening and closing cover plate 21 is arranged along the outer wall of the roller 2, and the opening and closing cover plate 21 is arranged along the axial direction of the roller 2; after the stirring is finished, the opening and closing cover plate 21 is rotated to the bottom, and the uniform fiber which is full of the functional auxiliary agent can be discharged by opening the opening and closing cover plate 21.

Preferably, the gear guard cover further includes a gear guard 61 which covers the outside of the driving gear 5 and the driven gear ring 6.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, and the scope of the invention is to be accorded the full scope of the claims.