阅读说明：本技术 一种面料高效印染加工设备及其方法 (Efficient fabric printing and dyeing processing equipment and method thereof ) 是由 王凯 邓文明 卞卫忠 于 2021-06-09 设计创作，主要内容包括：本发明公开的属于面料印染技术领域,具体为一种面料高效印染加工设备,包括退浆机构、煮炼机构、烧毛机构与染色机构,所述退浆机构、煮炼机构、烧毛机构与染色机构内均设有用于牵引布料的牵引辊,所述退浆机构内上方设有退浆池,所述退浆池的下方设有喷液装置,本发明面料进入退浆机构中,与退浆池中的退浆液反应,面料上的淀粉及化学浆与纤维的粘着变松,由凝结状态变为溶胶状态,喷液装置再将退浆液喷在面料的表面,对面料进行二次退浆,二次退浆后的面料通过毛刷时,毛刷将其表面的浆料刷下,喷水装置喷水对面料进行冲洗,使得浆料彻底从织物上洗去,退浆更彻底,不会造成纤维损伤,提高了面料的品质。(The invention discloses a high-efficiency fabric printing and dyeing processing device, which belongs to the technical field of fabric printing and dyeing, and comprises a desizing mechanism, a scouring mechanism, a singeing mechanism and a dyeing mechanism, wherein traction rollers for drawing fabrics are arranged in the desizing mechanism, the scouring mechanism, the singeing mechanism and the dyeing mechanism, a desizing pool is arranged above the desizing mechanism, and a liquid spraying device is arranged below the desizing pool, the fabric enters the desizing mechanism and reacts with desizing liquid in the desizing pool, the adhesion between starch and chemical pulp on the fabric and fibers is loosened and changed from a condensation state to a sol state, the desizing liquid is sprayed on the surface of the fabric by the liquid spraying device, the fabric is subjected to secondary desizing, when the fabric subjected to secondary desizing passes through a hairbrush, the hairbrush brushes brush down the pulp on the surface of the fabric, the water spraying device sprays water to wash the fabric, so that the pulp is thoroughly washed from the fabric, the desizing is more thorough, the fiber damage can not be caused, and the quality of the fabric is improved.)

1. The utility model provides a high-efficient printing and dyeing processing equipment of surface fabric, includes desizing mechanism (1), boils mechanism (2), singeing mechanism (3) and dyeing machine structure (4), its characterized in that: the cloth desizing machine is characterized in that traction rollers used for pulling cloth are arranged in the desizing mechanism (1), the boiling-off mechanism (2), the singeing mechanism (3) and the dyeing mechanism (4), a desizing pool (8) is arranged above the desizing mechanism (1), a liquid spraying device (9) is arranged below the desizing pool (8), a guide plate (12) is transversely arranged below the desizing mechanism (1), an acute angle is formed between the guide plate (12) and the horizontal plane, an upper liquid outlet and a lower liquid outlet (7) are arranged on the right side of the desizing mechanism (1), the liquid outlets (7) are arranged at the right side end of the guide plate (12), the liquid outlets (7) are arranged below the right side bottom of the desizing mechanism (1), a brush (10) and a water spraying device (11) are respectively arranged on the left side and the right side of the lower side of the desizing mechanism (1), a bleaching pool (16) is arranged on the left side of the singeing mechanism (3), drying device (17), upper and lower two gas singeing machines (18) and motor (19) are installed on the right side in singeing mechanism (3), the output shaft and screw rod (21) of motor (19) are connected, spiro union has swivel nut (20) on screw rod (21), install movable carry over pinch rolls on swivel nut (20), the right side vertically is equipped with the guide rail in singeing mechanism (3), the back of swivel nut (20) be equipped with guide rail assorted slider, the slider sliding connection is in the guide rail.

2. The efficient fabric printing and dyeing processing equipment as claimed in claim 1, characterized in that: desizing mechanism (1) top is equipped with feed inlet (6) that are used for adding the desizing liquid, just feed inlet (6) are located the top in desizing pond (8), hydrojet device (9) are used for spraying the desizing liquid on the surface of cloth, the back mounted of desizing mechanism (1) has the water pump, just the feed liquor end and the below liquid outlet (7) of water pump are connected, the play liquid end of water pump is held through water piping connection with the intaking of water jet equipment (11).

3. The efficient fabric printing and dyeing processing equipment as claimed in claim 1, characterized in that: be equipped with cooking pool (13) in boiling mechanism (2), temperature sensor (14) and heating device (15) are installed respectively to cooking pool (13) inner wall left and right sides, cooking mechanism (2) openly is equipped with control panel, control panel includes display and controller, the controller is connected with temperature sensor (14), heating device (15), display.

4. The efficient fabric printing and dyeing processing equipment as claimed in claim 1, characterized in that: drying device (17) are including two upper and lower fixing bases, vertically seted up the mounting groove in the fixing base, and install infrared heating rod in the mounting groove, two upper and lower gas singeing machine (18) are located the top and the below of cloth in singeing mechanism (3) respectively.

5. The efficient fabric printing and dyeing processing equipment as claimed in claim 1, characterized in that: the dyeing machine is characterized in that a dyeing pond (22) is arranged above the dyeing mechanism (4), an upper filter pressing device and a lower filter pressing device are arranged below the dyeing pond (22), each filter pressing device comprises a fixing seat (23), a guide pillar (24), a spring, a limiting plate and a pressing wheel (25), a movable groove is formed in each fixing seat (23), each guide pillar (24) is inserted into the corresponding movable groove, one end of each guide pillar (24) is connected with the corresponding limiting plate, the other end of each guide pillar (24) is connected with the corresponding pressing wheel (25), the springs are sleeved on the outer wall of each guide pillar (24), the two ends of each spring are connected with the corresponding fixing seat (23) and the corresponding pressing wheel (25), and the outer wall of each pressing wheel (25) is attached to cloth in the dyeing mechanism (4).

6. The efficient fabric printing and dyeing processing equipment as claimed in claim 5, wherein the efficient fabric printing and dyeing processing equipment comprises: the lower side is equipped with the liquid reserve tank in dyeing mechanism (4), right side is equipped with drying device two (26) in dyeing mechanism (4), drying device two (26) include heater strip and fan.

7. A fabric high-efficiency printing and dyeing processing device according to any one of claims 1 to 6, characterized in that: the processing method of the equipment comprises the following steps:

step 1: the fabric (5) enters the desizing mechanism (1) and reacts with desizing liquid in the desizing pool (8), the adhesion between starch and chemical pulp on the fabric (5) and fibers becomes loose and is changed from a condensation state to a sol state, the desizing liquid is sprayed on the surface of the fabric (5) by the liquid spraying device (9) to perform secondary desizing on the fabric (5), when the fabric (5) after secondary desizing passes through the brush (10), the brush brushes down the pulp on the surface of the fabric, the water spraying device (11) sprays water to wash the fabric (5), so that the pulp is thoroughly washed off from the fabric, the desizing liquid falls on the guide plate (12) and is discharged from the upper liquid outlet (7), and water is discharged from the lower liquid outlet (7);

step 2: the desized fabric (5) enters a boiling mechanism (2) and enters a cooking pool (13), a heating device (15) heats cooking liquor in the cooking pool (13) to cook the fabric (5), a temperature sensor (14) detects the temperature of the cooking liquor, and the cooked fabric (5) enters a singeing mechanism (3);

and step 3: the fabric (5) enters the singeing mechanism (3) and is bleached in the bleaching pool (16), the first drying device (17) can dry the bleached fabric (5), short fibers on the surface of the fabric (5) are burnt out through the gas singeing machine (18) after the drying is finished, the height of the threaded sleeve (20) can be adjusted through the rotation of the motor (19), the movable traction roller is driven to move when the threaded sleeve (20) moves, the tension of the fabric (5) can be adjusted through the movement of the movable traction roller, so that the fabric (5) is tightly attached to the traction roller, and the singeing quality is better;

and 4, step 4: the fabric (5) after singeing is completed through the singeing mechanism (3) enters the dyeing mechanism (4), the fabric (5) enters the dyeing tank (22) to be dyed, the dye attached to the surface of the fabric (5) is filtered out through the pressing wheel (25), the dye falls into the liquid storage tank and is convenient to recycle, and after the fabric (5) is dried through the second drying device (26), the fabric (5) is discharged from the dyeing mechanism (4) to complete processing.

Technical Field

The invention relates to the technical field of fabric printing and dyeing, in particular to efficient fabric printing and dyeing processing equipment and a method thereof.

Background

At present, printing and dyeing is a processing mode and is a general name of pretreatment, dyeing, printing, after finishing, washing and the like. With the increasingly rapid development of science and technology, the printing and dyeing technology of textiles in China is also revolutionarily improved, and the ancient artificial printing and dyeing is changed into the modern mechanical printing and dyeing. The existing printing and dyeing processing equipment generally has the functions of singeing, cleaning, dyeing, bleaching and drying, but the desizing treatment of the existing printing and dyeing processing equipment on the fabric is usually only to simply soak the fabric from the desizing liquid to the lower part, so that a good desizing effect cannot be achieved, fiber damage is easily caused, the subsequent processing of the fabric is influenced, and the quality of the fabric is also influenced.

Disclosure of Invention

The invention aims to provide efficient fabric printing and dyeing processing equipment and a method thereof, and aims to solve the problems that the prior art cannot achieve a good desizing effect and is easy to cause fiber damage.

In order to achieve the purpose, the invention provides the following technical scheme: a high-efficiency fabric printing and dyeing processing device comprises a desizing mechanism, a scouring mechanism, a singeing mechanism and a dyeing mechanism, wherein traction rollers for drawing fabrics are arranged in the desizing mechanism, the scouring mechanism, the singeing mechanism and the dyeing mechanism, a desizing pool is arranged above the desizing mechanism, a liquid spraying device is arranged below the desizing pool, a guide plate is transversely arranged below the desizing mechanism, an acute angle is formed between the guide plate and the horizontal plane, an upper liquid outlet and a lower liquid outlet are arranged on the right side of the desizing mechanism, the upper liquid outlet is arranged at the right side end of the guide plate, the lower liquid outlet is arranged at the bottom of the right side of the desizing mechanism, a brush and a water spraying device are respectively arranged on the left side and the right side of the lower part in the desizing mechanism, a bleaching pool is arranged on the left side in the singeing mechanism, and a first drying device, an upper gas singeing machine and a lower gas singeing machine and a motor are arranged on the right side in the singeing mechanism, the output shaft of the motor is connected with the screw rod, a threaded sleeve is connected to the screw rod in a threaded mode, a movable traction roller is installed on the threaded sleeve, a guide rail is longitudinally arranged on the right side in the singeing mechanism, a sliding block matched with the guide rail is arranged on the back face of the threaded sleeve, and the sliding block is connected in the guide rail in a sliding mode.

Preferably, desizing mechanism top is equipped with the feed inlet that is used for adding the desizing liquid, just the feed inlet is located the top in desizing pond, the hydrojet device is used for spraying the desizing liquid on the surface of cloth, the back mounted of desizing mechanism has the water pump, just the feed liquor end and the below liquid outlet of water pump are connected, the play liquid end of water pump and water jet equipment's the end of intaking lead to pipe connection.

Preferably, be equipped with the pond of cooking in the mechanism of cooking, temperature sensor and heating device are installed respectively to the pond inner wall left and right sides of cooking, the mechanism of cooking openly is equipped with control panel, control panel includes display and controller, the controller is connected with temperature sensor, heating device, display.

Preferably, drying device one includes two upper and lower fixing bases, vertically set up the mounting groove in the fixing base, and install the infrared heating stick in the mounting groove, two upper and lower gas singeing machine is located the top and the below of cloth in the mechanism of singeing respectively.

Preferably, a dyeing tank is arranged above the dyeing mechanism, an upper filter pressing device and a lower filter pressing device are arranged below the dyeing tank, each filter pressing device comprises a fixing seat, a guide pillar, a spring, a limiting plate and a pressing wheel, a movable groove is formed in the fixing seat, the guide pillar is inserted into the movable groove, one end of the guide pillar is connected with the limiting plate, the other end of the guide pillar is connected with the pressing wheel, the spring is sleeved on the outer wall of the guide pillar, two ends of the spring are respectively connected with the fixing seat and the pressing wheel, and the outer wall of the pressing wheel is attached to cloth in the dyeing mechanism.

Preferably, the lower part is equipped with the liquid reserve tank in the dyeing mechanism, the right side is equipped with drying device two in the dyeing mechanism, drying device two includes heater strip and fan.

The processing method of the equipment comprises the following steps:

the method comprises the following steps: the fabric enters a desizing mechanism and reacts with desizing liquid in a desizing pool, the adhesion of starch, chemical pulp and fibers on the fabric becomes loose and is changed from a condensation state to a sol state, the desizing liquid is sprayed on the surface of the fabric by a liquid spraying device to carry out secondary desizing on the fabric, when the fabric after secondary desizing passes through a brush, the brush brushes down the pulp on the surface of the fabric, the water spraying device sprays water to wash the fabric, so that the pulp is thoroughly washed off the fabric, the desizing liquid falls on a guide plate and is discharged from a liquid outlet above, and water is discharged from a liquid outlet below;

the method comprises the following steps: the desized fabric enters a boiling mechanism and enters a cooking pool, a heating device heats cooking liquor in the cooking pool, the fabric is cooked, meanwhile, a temperature sensor detects the temperature of the cooking liquor, and the cooked fabric enters a singeing mechanism;

the method comprises the following steps: the fabric enters the singeing mechanism and is bleached in the bleaching pool, the first drying device can dry the bleached fabric, short fibers on the surface of the fabric are burnt out through the gas singeing machine after the fabric is dried, the height of the threaded sleeve can be adjusted through the rotation of the motor, the movable traction roller is driven to move when the threaded sleeve moves, the tension of the fabric can be adjusted through the movement of the movable traction roller, the fabric is attached to the traction roller, and the singeing quality is better;

the method comprises the following steps: the fabric after singeing by the singeing mechanism enters the dyeing mechanism, the fabric enters the dyeing tank to be dyed, the dye attached to the surface of the fabric is filtered out by the pressing wheel, the dye falls into the liquid storage tank and is convenient to recycle, and after the fabric is dried by the drying device, the fabric is discharged from the dyeing mechanism to finish processing.

Compared with the prior art, the invention has the beneficial effects that:

the fabric enters the desizing mechanism to react with desizing liquid in the desizing pool, the adhesion between starch and chemical pulp on the fabric and fibers becomes loose and is changed from a condensation state to a sol state, the desizing liquid is sprayed on the surface of the fabric by the liquid spraying device to carry out secondary desizing on the fabric, when the fabric after secondary desizing passes through the hairbrush, the hairbrush brushes the pulp on the surface of the fabric, and the water spraying device sprays water to wash the fabric, so that the pulp is thoroughly washed off from the fabric, the desizing is more thorough, the fiber damage cannot be caused, and the quality of the fabric is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the internal structure of the desizing mechanism according to the present invention;

FIG. 3 is a schematic view of the internal structure of the scouring mechanism of the present invention;

FIG. 4 is a schematic view of the internal structure of the singeing mechanism of the present invention;

FIG. 5 is a schematic view of the internal structure of the dyeing mechanism of the present invention.

In the figure: the automatic dyeing machine comprises a desizing mechanism 1, a boiling-off mechanism 2, a singeing mechanism 3, a dyeing mechanism 4, a fabric 5, a feed inlet 6, a liquid outlet 7, a desizing pool 8, a liquid spraying device 9, a hairbrush 10, a water spraying device 11, a guide plate 12, a cooking pool 13, a temperature sensor 14, a heating device 15, a bleaching pool 16, a drying device I17, a singeing machine 18, a motor 19, a threaded sleeve 20, a screw rod 21, a dyeing pool 22, a fixed seat 23, a guide column 24, a pressing wheel 25 and a drying device II 26.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Example (b):

referring to fig. 1-5, the present invention provides a technical solution: the efficient fabric printing and dyeing processing equipment comprises a desizing mechanism 1, a boiling-off mechanism 2, a singeing mechanism 3 and a dyeing mechanism 4, wherein traction rollers for drawing fabrics are arranged in the desizing mechanism 1, the boiling-off mechanism 2, the singeing mechanism 3 and the dyeing mechanism 4, a desizing pool 8 is arranged above the desizing mechanism 1, a liquid spraying device 9 is arranged below the desizing pool 8, a guide plate 12 is transversely arranged below the desizing mechanism 1, the guide plate 12 and the horizontal plane form an acute angle, an upper liquid outlet and a lower liquid outlet 7 are arranged on the right side of the desizing mechanism 1, the upper liquid outlet 7 is positioned at the right side end of the guide plate 12, the lower liquid outlet 7 is positioned at the bottom of the right side of the desizing mechanism 1, a hairbrush 10 and a water spraying device 11 are respectively arranged on the left side and the right side of the lower side of the desizing mechanism 1, a bleaching pool 16 is arranged on the left side of the singeing mechanism 3, and a first drying device 17, a first drying device, a second drying device and a second drying device are arranged on the right side of the singeing mechanism 3, The upper and lower gas singeing machines 18 and the motor 19, the output shaft of the motor 19 is connected with the screw rod 21, the screw rod 21 is screwed with the threaded sleeve 20, the threaded sleeve 20 is provided with a movable traction roller, the right side in the singeing mechanism 3 is longitudinally provided with a guide rail, the back of the threaded sleeve 20 is provided with a slide block matched with the guide rail, and the slide block is slidably connected in the guide rail.

The 1 top of desizing mechanism is equipped with feed inlet 6 that is used for adding the desizing liquid, just feed inlet 6 is located the top in desizing pond 8, hydrojet device 9 is used for spraying the desizing liquid on the surface of cloth, the back mounted of desizing mechanism 1 has the water pump, just the feed liquor end and the below liquid outlet 7 of water pump are connected, the play liquid end of water pump and the end of intaking of water jet equipment 11 are through water piping connection.

A cooking pool 13 is arranged in the cooking mechanism 2, temperature sensors 14 and heating devices 15 are respectively arranged on the left side and the right side of the inner wall of the cooking pool 13, a control panel is arranged on the front side of the cooking mechanism 2 and comprises a display and a controller, and the controller is connected with the temperature sensors 14, the heating devices 15 and the display.

The first drying device 17 comprises an upper fixing seat and a lower fixing seat, wherein a mounting groove is longitudinally formed in each fixing seat, an infrared heating rod is mounted in each mounting groove, and the upper and lower gas singeing machines 18 are respectively located above and below the cloth in the singeing mechanism 3.

The dyeing machine is characterized in that a dyeing pond 22 is arranged above the dyeing mechanism 4, an upper filter pressing device and a lower filter pressing device are arranged below the dyeing pond 22, each filter pressing device comprises a fixed seat 23, a guide pillar 24, a spring, a limiting plate and a pressing wheel 25, a movable groove is formed in the fixed seat 23, the guide pillar 24 is inserted in the movable groove, one end of the guide pillar 24 is connected with the limiting plate, the other end of the guide pillar 24 is connected with the pressing wheel 25, the spring is sleeved on the outer wall of the guide pillar 24, two ends of the spring are respectively connected with the fixed seat 23 and the pressing wheel 25, and the outer wall of the pressing wheel 25 is attached to cloth in the dyeing mechanism 4.

The lower side is equipped with the liquid reserve tank in the dyeing mechanism 4, the right side is equipped with drying device two 26 in the dyeing mechanism 4, drying device two 26 includes heater strip and fan.

The processing method of the equipment comprises the following steps:

step 1: the fabric 5 enters the desizing mechanism 1 and reacts with desizing liquid in the desizing pool 8, the adhesion between starch and chemical pulp on the fabric 5 and fibers becomes loose and is changed from a condensation state to a sol state, the desizing liquid is sprayed on the surface of the fabric 5 by the liquid spraying device 9 to carry out secondary desizing on the fabric 5, when the fabric 5 after secondary desizing passes through the brush 10, the brush brushes the pulp on the surface of the fabric, the water spraying device 11 sprays water to wash the fabric 5, so that the pulp is thoroughly washed off from the fabric, the desizing liquid falls on the guide plate 12 and is discharged from the upper liquid outlet 7, and the water is discharged from the lower liquid outlet 7;

step 2: the desized fabric 5 enters the boiling mechanism 2 and enters the cooking pool 13, the heating device 15 heats cooking liquor in the cooking pool 13 to cook the fabric 5, meanwhile, the temperature sensor 14 detects the temperature of the cooking liquor, and the cooked fabric 5 enters the singeing mechanism 3;

and step 3: the fabric 5 enters the singeing mechanism 3, bleaching treatment is carried out in the bleaching pool 16, the bleached fabric 5 can be dried by the first drying device 17, short fibers on the surface of the fabric 5 are burnt out by the gas singeing machine 18 after drying is finished, the height of the threaded sleeve 20 can be adjusted through rotation of the motor 19, the movable traction roller is driven to move when the threaded sleeve 20 moves, the tension of the fabric 5 can be adjusted through movement of the movable traction roller, the fabric 5 is tightly attached to the traction roller, and singeing quality is better;

and 4, step 4: in the surface fabric 5 entering dyeing mechanism 4 after the mechanism 3 singes, surface fabric 5 gets into the dye vat 22 and dyes, filters out the attached dyestuff in surface fabric 5 via pinch roller 25, and the dyestuff falls in the liquid storage tank, convenient recycle, and after drying device two 26 dried surface fabric 5, surface fabric 5 discharged from dyeing mechanism 4, accomplished processing.

While there have been shown and described the fundamental principles and essential features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.