阅读说明：本技术 一种光洁平整无极光的耐腐蚀面料及其制备方法 (Smooth and flat non-aurora corrosion-resistant fabric and preparation method thereof ) 是由 崔永珍 于 2021-09-14 设计创作，主要内容包括：本发明公开了一种光洁平整无极光的耐腐蚀面料及其制备方法,该光洁平整无极光的耐腐蚀面料,包括耐腐蚀层、粘接剂层、面料基层,所述面料基层的上表面设置有粘接剂层,所述粘接剂层的上表面设置有耐腐蚀层；该制备方法中通过使用复合成型设备将穿着舒适的面料的上表面上复合一层塑料薄膜,面料与人体接触保证了该耐腐蚀面料的舒适性,塑料薄膜致密性好赋予面料良好的耐腐蚀性能,同时使得该耐腐蚀面料更耐磨,提高了使用寿命的同时维持了面料原有形态,避免极光出现,该耐腐蚀面料的耐腐蚀性好,舒适性好,且光洁平整无极光。(The invention discloses a bright and clean flat aurora-free corrosion-resistant fabric and a preparation method thereof, wherein the bright and clean flat aurora-free corrosion-resistant fabric comprises a corrosion-resistant layer, an adhesive layer and a fabric base layer, wherein the adhesive layer is arranged on the upper surface of the fabric base layer, and the corrosion-resistant layer is arranged on the upper surface of the adhesive layer; according to the preparation method, the upper surface of the fabric comfortable to wear is compounded with the plastic film by using the composite forming equipment, the fabric is in contact with a human body, the comfort of the corrosion-resistant fabric is guaranteed, the plastic film has good compactness, the fabric has good corrosion resistance, the corrosion-resistant fabric is more wear-resistant, the service life is prolonged, the original shape of the fabric is maintained, the appearance of aurora is avoided, and the corrosion-resistant fabric has good corrosion resistance, good comfort, smoothness and no aurora.)

1. The bright and clean flat non-aurora corrosion-resistant fabric is characterized by comprising a corrosion-resistant layer (10), an adhesive layer (20) and a fabric base layer (30), wherein the adhesive layer (20) is arranged on the upper surface of the fabric base layer (30), and the corrosion-resistant layer (10) is arranged on the upper surface of the adhesive layer (20).

2. The method for preparing a smooth and flat non-aurora corrosion-resistant fabric according to claim 1, comprising the following steps:

the method comprises the following steps: winding the fabric base layer (30) on a first discharging roller (117) of the composite molding equipment, winding the plastic film on a second discharging roller (118), and adding the adhesive into the stirring tank (102);

step two: starting a stirring motor (103), driving a stirring paddle (123) to rotate by the operation of the stirring motor (103) to uniformly stir the adhesive, starting a feeding pump (104), pumping the adhesive out of a stirring tank (102) by the operation of the feeding pump (104) through a feeding pipe (105), and conveying the adhesive into a receiving hopper (110) through a conveying pipe (106);

step three: the method comprises the steps that a first driving motor (109) is started, the first discharging roller (117) is driven to rotate by the operation of the first driving motor (109), a second driving motor (112) is started, the second discharging roller (118) is driven to rotate by the operation of the second driving motor (112), a plastic film is guided to be in the same direction as a fabric base layer (30) through a guide shaft (120), a receiving hopper (110) uniformly adds an adhesive to the upper surface of the fabric base layer (30) through a metering valve, the fabric base layer (30) and the plastic film are conveyed to two pressing rollers (121) together, the fabric base layer (30) and the plastic film move to drive the two pressing rollers (121) to rotate, and after the pressing rollers (121) are heated through heating wires, the fabric base layer (30) and the plastic film are bonded and compounded through the adhesive by the two pressing rollers (121);

step four: the fabric base layer (30) and the plastic film are bonded by the adhesive and then conveyed to the middle of the two heating nets (122), the heating nets (122) are started to release heat, the air blower (113) is started, the air blower (113) runs to blow and carry heat to dry and cure the adhesive to form an adhesive layer (20), the plastic film forms the corrosion-resistant layer (10) to obtain a composite fabric, and the composite fabric is wound on a winding roller (119) to obtain the bright, smooth and non-aurora corrosion-resistant fabric.

3. The preparation method of the bright and clean flat non-aurora corrosion-resistant fabric, according to claim 2, wherein the composite molding equipment comprises a mounting frame (101), a stirring tank (102), a stirring motor (103), a feeding pump (104), a feeding pipe (105), a feeding pipe (106), a composite box (107), a first mounting plate (108), a first driving motor (109), a receiving hopper (110), a second mounting plate (111), a second driving motor (112), a blower (113), a circulating air pipe (114), a third mounting plate (115) and a third driving motor (116), the stirring tank (102) is mounted on the top of the mounting frame (101), the stirring motor (103) is mounted on the top of the stirring tank (102), the feeding pump (104) is mounted in an inner cavity of the mounting frame (101), the feeding pipe (105) is mounted at an input end of the feeding pump (104), conveying pipeline (106) are installed to the output of material loading pump (104), one side of mounting bracket (101) is provided with first mounting panel (108), two the one end both sides at composite box (107) are installed respectively in first mounting panel (108), two hopper (110) are installed to the top of first mounting panel (108), second mounting panel (111) are installed at the one end top that composite box (107) are close to first mounting panel (108), and air-blower (113) are installed at the other end top of the composite box (107) of telling, third mounting panel (115) are installed to the one end that composite box (107) are close to air-blower (113).

4. The method for preparing the bright, smooth and non-aurora corrosion-resistant fabric according to claim 3, wherein a first discharging roller (117) is rotatably mounted between the two first mounting plates (108), a first driving motor (109) is mounted on one of the first mounting plates (108), an output shaft of the first driving motor (109) is connected to one end of the first discharging roller (117), a guide shaft (120) is mounted between the two first mounting plates (108) and the top of one end of the composite box (107), a second discharging roller (118) is rotatably mounted between the two second mounting plates (111), and a winding roller (119) is rotatably mounted between the two third mounting plates (115).

5. The preparation method of the bright, smooth and non-aurora corrosion-resistant fabric according to claim 3, wherein a partition plate is installed in an inner cavity of the composite box (107), two pressing rollers (121) are installed at one end, close to the first discharging roller (117), of the inner cavity of the composite box (107), heating wires are installed in inner walls of the pressing rollers (121), the two pressing rollers (121) are located on the same vertical line, gears are installed at one ends of the two pressing rollers (121) and are meshed with each other, and a heating net (122) is installed at the top and the middle of one end, close to the winding roller (119), of the inner cavity of the composite box (107).

6. The method for preparing the bright, clean, flat and electrodeless corrosion-resistant fabric as claimed in claim 3, wherein the input end of the blower (113) is provided with a circulating air pipe (114), the bottom end of the circulating air pipe (114) is communicated with the inner cavity of the composite box (107), and the output end of the blower (113) is positioned in the inner cavity of the composite box (107).

7. The method for preparing the bright, smooth and non-aurora corrosion-resistant fabric according to claim 3, wherein a stirring paddle (123) is installed on an output shaft of the stirring motor (103), the stirring paddle (123) is located in an inner cavity of the stirring tank (102), the top end of the feeding pipe (105) is communicated to the inner cavity of the stirring tank (102), one end of the feeding pipe (106) penetrates through the top of the receiving hopper (110), and a metering valve is installed on a discharge port of the receiving hopper (110).

Technical Field

The invention relates to the field of textiles, in particular to a smooth and flat non-aurora corrosion-resistant fabric and a preparation method thereof.

Background

In daily life and production, some people are often exposed to corrosive substances, such as: when workers and people working in chemical plants, sanitation workers and other people at special posts are subjected to the phenomenon that corrosive substances are sprayed on clothes, the clothes are slowly corroded and damaged along with the lapse of time, if corrosive substances penetrate through clothes and contact with skin, the human body is injured, the existing fabric with corrosion resistance is mostly made of corrosion-resistant fibers, most of the fibers are fluorine-containing polymers, carbon fibers and the like, and the fluorine-containing polymers and the carbon fibers have excellent corrosion resistance and heat resistance, but have poor comfort, are hard and not soft, and elasticity is not very good yet, and people's travelling comfort is relatively poor, and current surface fabric through extrusion and friction, the yarn of originally mellow and full is flattened, shines the light on the surface fabric and also becomes mirror reflection by original diffuse reflection, easily forms the aurora.

Therefore, how to improve the problems that the existing corrosion-resistant fabric is poor in comfort and easy to form aurora is a problem to be solved by the invention.

Disclosure of Invention

In order to overcome the technical problems, the invention aims to provide a smooth and flat non-aurora corrosion-resistant fabric and a preparation method thereof, wherein the preparation method comprises the following steps: the upper surface of the fabric comfortable to wear is compounded with the plastic film, the fabric is in contact with a human body, the comfort of the corrosion-resistant fabric is guaranteed, the plastic film is high in compactness, the fabric is endowed with good corrosion resistance, and the problems that the existing corrosion-resistant fabric is poor in comfort and is easy to form aurora are solved.

The purpose of the invention can be realized by the following technical scheme:

the smooth and flat non-aurora corrosion-resistant fabric comprises a corrosion-resistant layer, an adhesive layer and a fabric base layer, wherein the adhesive layer is arranged on the upper surface of the fabric base layer, and the corrosion-resistant layer is arranged on the upper surface of the adhesive layer.

As a further scheme of the invention: a preparation method of a smooth and flat non-aurora corrosion-resistant fabric comprises the following steps:

the method comprises the following steps: rolling the fabric base layer on a first discharging roller of the composite molding equipment, rolling the plastic film on a second discharging roller, and adding the adhesive into a stirring tank;

step two: starting a stirring motor, driving a stirring paddle to rotate by the operation of the stirring motor to stir the adhesive uniformly, starting a feeding pump, pumping the adhesive out of a stirring tank through a feeding pipe by the operation of the feeding pump, and conveying the adhesive into a receiving hopper through a conveying pipe;

step three: starting a first driving motor, wherein the first driving motor is operated to drive a first discharging roller to rotate, a second driving motor is started, the second driving motor is operated to drive a second discharging roller to rotate, a plastic film is guided to the same direction as a fabric base layer through a guide shaft, a material receiving hopper uniformly adds adhesive to the upper surface of the fabric base layer through a metering valve, the fabric base layer and the plastic film are conveyed to two pressing rollers together, the fabric base layer and the plastic film are moved to drive the two pressing rollers to rotate, and after the pressing rollers are heated through heating wires, the fabric base layer and the plastic film are bonded and compounded through the adhesive by the two pressing rollers;

step four: the fabric base layer and the plastic film are bonded by the adhesive and then conveyed to the middle of the two heating nets, the heating nets are started to release heat, the air blower is started, the air blower runs to blow air to carry heat to dry and solidify the adhesive to form an adhesive layer, the plastic film forms a corrosion-resistant layer to obtain a composite fabric, and the composite fabric is wound on a winding roller to obtain the bright, smooth and non-aurora corrosion-resistant fabric.

As a further scheme of the invention: the composite molding equipment comprises a mounting rack, a stirring tank, a stirring motor, a feeding pump, a feeding pipe, a conveying pipeline, a composite box, a first mounting plate, a first driving motor, a receiving hopper, a second mounting plate, a second driving motor, an air blower, a circulating air pipe, a third mounting plate and a third driving motor, wherein the stirring tank is mounted at the top of the mounting rack, the stirring motor is mounted at the top of the stirring tank, the feeding pump is mounted in an inner cavity of the mounting rack, the feeding pipe is mounted at the input end of the feeding pump, the conveying pipeline is mounted at the output end of the feeding pump, the first mounting plate is arranged at one side of the mounting rack, the two first mounting plates are respectively mounted at two sides of one end of the composite box, the receiving hopper is mounted at the tops of the two first mounting plates, the second mounting plate is mounted at the top of one end of the composite box close to the first mounting plate, and the air blower is mounted at the top of the other end of the composite box, and a third mounting plate is arranged at one end of the composite box close to the air blower.

As a further scheme of the invention: first emptying rollers are rotatably arranged between the two first mounting plates, a first driving motor is arranged on one first mounting plate, an output shaft of the first driving motor is connected to one end of each first emptying roller, a guide shaft is arranged between the tops of the two ends, close to the composite box, of the first mounting plates, a second emptying roller is rotatably arranged between the two second mounting plates, and a winding roller is rotatably arranged between the two third mounting plates.

As a further scheme of the invention: the winding device is characterized in that a partition plate is installed in an inner cavity of the composite box, two pressing rollers are installed at one end, close to a first discharging roller, of the inner cavity of the composite box, heating wires are installed in the inner walls of the pressing rollers, the two pressing rollers are located on the same vertical line, gears are installed at one ends of the two pressing rollers and are in meshed connection with each other, and heating nets are installed at the top and the middle of one end, close to a winding roller, of the inner cavity of the composite box.

As a further scheme of the invention: the input end of the blower is provided with a circulating air pipe, the bottom end of the circulating air pipe is communicated to the inner cavity of the composite box, and the output end of the blower is positioned in the inner cavity of the composite box.

As a further scheme of the invention: the stirring device is characterized in that a stirring paddle is installed on an output shaft of the stirring motor and located in an inner cavity of the stirring tank, the top end of the feeding pipe is communicated into the inner cavity of the stirring tank, one end of the feeding pipe penetrates through the top of the material receiving hopper, and a metering valve is installed on a discharge port of the material receiving hopper.

The invention has the beneficial effects that:

the invention relates to a bright, clean, flat and non-aurora corrosion-resistant fabric and a preparation method thereof, which comprises the steps of winding a fabric base layer on a first discharging roller of a composite molding device, winding a plastic film on a second discharging roller, adding an adhesive into a stirring tank, starting a stirring motor, driving a stirring paddle to rotate by the operation of the stirring motor to uniformly stir the adhesive, starting a feeding pump, driving the feeding pump to pump the adhesive out of the stirring tank through a feeding pipe, conveying the adhesive into a receiving hopper through a conveying pipe, starting a first driving motor, driving the first discharging roller to rotate by the operation of the first driving motor, driving a second driving motor to rotate by the operation of the second driving motor, guiding the plastic film to be in the same direction as the fabric base layer through a guide shaft, uniformly adding the adhesive onto the upper surface of the fabric base layer through a metering valve by the receiving hopper, conveying the fabric base layer and the plastic film to two laminating rollers together, the fabric base layer and the plastic film move to drive the two press-fit rollers to rotate, after the press-fit rollers are heated by the heating wires, the fabric base layer and the plastic film are bonded and compounded by the adhesive, the fabric base layer and the plastic film are bonded by the adhesive and then conveyed to the middle of the two heating nets, the heating nets are started to release heat, the air blower is started, the air blower runs to blow air to carry heat to dry and cure the adhesive to form an adhesive layer, the plastic film forms an anti-corrosion layer to obtain a composite fabric, and the composite fabric is wound on a winding roller to obtain the bright, smooth and non-aurora anti-corrosion fabric;

the composite forming equipment is characterized in that a layer of plastic film is compounded on the upper surface of the fabric comfortable to wear, the fabric is in contact with a human body, the comfort of the corrosion-resistant fabric is guaranteed, the plastic film has good compactness, the fabric has good corrosion resistance, the corrosion-resistant fabric is more wear-resistant, the service life is prolonged, the original form of the fabric is maintained, aurora is avoided, the corrosion resistance of the corrosion-resistant fabric is good, the comfort is good, and the fabric is smooth and flat and has no aurora.

Drawings

The invention will be further described with reference to the accompanying drawings.

FIG. 1 is a schematic structural view of a smooth and flat non-aurora corrosion-resistant fabric according to the present invention;

FIG. 2 is a schematic view of the composite molding apparatus of the present invention;

FIG. 3 is a schematic view showing the internal structure of the composite molding apparatus according to the present invention;

FIG. 4 is a schematic view showing the internal structure of a stirring tank in the present invention;

fig. 5 is a schematic structural view of the receiving hopper of the present invention.

In the figure: 10. a corrosion-resistant layer; 20. an adhesive layer; 30. a fabric base layer; 101. a mounting frame; 102. a stirring tank; 103. a stirring motor; 104. a feeding pump; 105. a feed pipe; 106. a delivery pipe; 107. a compound box; 108. a first mounting plate; 109. a first drive motor; 110. a receiving hopper; 111. a second mounting plate; 112. a second drive motor; 113. a blower; 114. a circulating air duct; 115. a third mounting plate; 116. a third drive motor; 117. a first discharge roller; 118. a second discharge roller; 119. a wind-up roll; 120. a guide shaft; 121. a press-fit roller; 122. heating the net; 123. and (4) a stirring paddle.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

referring to fig. 1, the present embodiment is a smooth and flat non-aurora corrosion-resistant fabric, which includes a corrosion-resistant layer 10, an adhesive layer 20, and a fabric base layer 30, wherein the adhesive layer 20 is disposed on an upper surface of the fabric base layer 30, and the corrosion-resistant layer 10 is disposed on an upper surface of the adhesive layer 20.

Example 2:

referring to fig. 1-5, this embodiment is a method for preparing a smooth, flat, non-aurora corrosion-resistant fabric, including the following steps:

the method comprises the following steps: rolling the fabric base layer 30 on a first discharging roller 117 of the composite molding equipment, rolling the plastic film on a second discharging roller 118, and adding the adhesive into the stirring tank 102;

step two: starting the stirring motor 103, driving the stirring paddle 123 to rotate by the operation of the stirring motor 103 to stir the adhesive uniformly, starting the feeding pump 104, pumping the adhesive out of the stirring tank 102 through the feeding pipe 105 by the operation of the feeding pump 104, and conveying the adhesive into the receiving hopper 110 through the conveying pipe 106;

step three: the first driving motor 109 is started, the first driving motor 109 operates to drive the first discharging roller 117 to rotate, the second driving motor 112 is started, the second driving motor 112 operates to drive the second discharging roller 118 to rotate, the plastic film is guided to the direction same as the fabric base layer 30 through the guide shaft 120, the receiving hopper 110 uniformly adds the adhesive to the upper surface of the fabric base layer 30 through the metering valve, the fabric base layer 30 and the plastic film are jointly conveyed to the two pressing rollers 121, the fabric base layer 30 and the plastic film move to drive the two pressing rollers 121 to rotate, and after the pressing rollers 121 are heated through the heating wires, the two pressing rollers 121 bond and compound the fabric base layer 30 and the plastic film through the adhesive;

step four: the fabric base layer 30 and the plastic film are bonded by the adhesive and then conveyed to the middle of the two heating nets 122, the heating nets 122 are started to release heat, the air blower 113 is started, the air blower 113 runs to carry the heat to dry and cure the adhesive to form an adhesive layer 20, the plastic film forms the corrosion-resistant layer 10 to obtain a composite fabric, and the composite fabric is wound on a winding roller 119 to obtain the bright, clean, flat and electrodeless corrosion-resistant fabric.

Example 3:

referring to fig. 1 to 5, the embodiment is a composite molding apparatus, which includes a mounting frame 101, a stirring tank 102, a stirring motor 103, a feeding pump 104, a feeding pipe 105, a feeding pipe 106, a composite box 107, a first mounting plate 108, a first driving motor 109, a receiving hopper 110, a second mounting plate 111, a second driving motor 112, a blower 113, a circulating air pipe 114, a third mounting plate 115, and a third driving motor 116, wherein the stirring tank 102 is mounted on the top of the mounting frame 101, the stirring motor 103 is mounted on the top of the stirring tank 102, the feeding pump 104 is mounted in an inner cavity of the mounting frame 101, the feeding pipe 105 is mounted on an input end of the feeding pump 104, the feeding pipe 106 is mounted on an output end of the feeding pump 104, the first mounting plate 108 is disposed on one side of the mounting frame 101, the two first mounting plates 108 are respectively mounted on two sides of one end of the composite box 107, the receiving hopper 110 is mounted on the tops of the two first mounting plates 108, a second mounting plate 111 is mounted at the top of one end, close to the first mounting plate 108, of the composite box 107, a blower 113 is mounted at the top of the other end of the composite box 107, and a third mounting plate 115 is mounted at one end, close to the blower 113, of the composite box 107;

a first discharging roller 117 is rotatably mounted between the two first mounting plates 108, a first driving motor 109 is mounted on one of the first mounting plates 108, an output shaft of the first driving motor 109 is connected to one end of the first discharging roller 117, a guide shaft 120 is mounted between the tops of the two first mounting plates 108 close to one end of the composite box 107, a second discharging roller 118 is rotatably mounted between the two second mounting plates 111, and a winding roller 119 is rotatably mounted between the two third mounting plates 115;

a partition plate is arranged in an inner cavity of the composite box 107, two pressing rollers 121 are arranged at one end, close to the first discharging roller 117, of the inner cavity of the composite box 107, heating wires are arranged in inner walls of the pressing rollers 121, the two pressing rollers 121 are located on the same vertical line, gears are arranged at one ends of the two pressing rollers 121, the two gears are meshed and connected, and a heating net 122 is arranged at the top and the middle of one end, close to the winding roller 119, of the inner cavity of the composite box 107;

a circulating air pipe 114 is installed at the input end of the blower 113, the bottom end of the circulating air pipe 114 is communicated to the inner cavity of the composite box 107, and the output end of the blower 113 is located in the inner cavity of the composite box 107;

an output shaft of the stirring motor 103 is provided with a stirring paddle 123, the stirring paddle 123 is located in an inner cavity of the stirring tank 102, the top end of the feeding pipe 105 is communicated to the inner cavity of the stirring tank 102, one end of the feeding pipe 106 penetrates through the top of the receiving hopper 110, and a metering valve is arranged on a discharge hole of the receiving hopper 110.

Referring to fig. 1-5, the working process of the composite forming apparatus in this embodiment is as follows:

the method comprises the following steps: rolling the fabric base layer 30 on a first discharging roller 117 of the composite molding equipment, rolling the plastic film on a second discharging roller 118, and adding the adhesive into the stirring tank 102;

step two: starting the stirring motor 103, driving the stirring paddle 123 to rotate by the operation of the stirring motor 103 to stir the adhesive uniformly, starting the feeding pump 104, pumping the adhesive out of the stirring tank 102 through the feeding pipe 105 by the operation of the feeding pump 104, and conveying the adhesive into the receiving hopper 110 through the conveying pipe 106;

step three: the first driving motor 109 is started, the first driving motor 109 operates to drive the first discharging roller 117 to rotate, the second driving motor 112 is started, the second driving motor 112 operates to drive the second discharging roller 118 to rotate, the plastic film is guided to the direction same as the fabric base layer 30 through the guide shaft 120, the receiving hopper 110 uniformly adds the adhesive to the upper surface of the fabric base layer 30 through the metering valve, the fabric base layer 30 and the plastic film are jointly conveyed to the two pressing rollers 121, the fabric base layer 30 and the plastic film move to drive the two pressing rollers 121 to rotate, and after the pressing rollers 121 are heated through the heating wires, the two pressing rollers 121 bond and compound the fabric base layer 30 and the plastic film through the adhesive;

step four: the fabric base layer 30 and the plastic film are bonded by the adhesive and then conveyed to the middle of the two heating nets 122, the heating nets 122 are started to release heat, the air blower 113 is started, the air blower 113 runs to carry the heat to dry and cure the adhesive to form an adhesive layer 20, the plastic film forms the corrosion-resistant layer 10 to obtain a composite fabric, and the composite fabric is wound on a winding roller 119 to obtain the bright, clean, flat and electrodeless corrosion-resistant fabric.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.