Cable laying winding and unwinding device and using method thereof

文档序号:388148 发布日期:2021-12-14 浏览:11次 中文

阅读说明:本技术 一种电缆敷设收放装置及其使用方法 (Cable laying winding and unwinding device and using method thereof ) 是由 王冰 冯涛 张�杰 樊杨波 于 2021-09-24 设计创作,主要内容包括:本发明公开了一种电缆敷设收放装置,所述安装板固定连接在底座的上端,所述安装板的上端安装有安装架,所述风动葫芦安装在安装板的上端,所述安装架的内腔活动连接有滚筒,所述滚筒与风动葫芦相连接,所述底座的上端四周均固定连接有调高套筒,每一侧两个所述调高套筒之间均共同活动连接有托架,所述托架的两侧下端均固定连接有第一固定座,所述底座的上端固定连接有至少一组第二固定座,本发明同时具备电缆敷设与电缆回收两项功能,且操作简单,只需3至5人便可完成,有效地解决了电缆施工时,劳动强度大,效率低的问题。(The invention discloses a cable laying and releasing device, wherein a mounting plate is fixedly connected to the upper end of a base, a mounting frame is mounted at the upper end of the mounting plate, a wind driven hoist is mounted at the upper end of the mounting plate, a roller is movably connected to the inner cavity of the mounting frame and is connected with the wind driven hoist, height adjusting sleeves are fixedly connected to the periphery of the upper end of the base, a bracket is movably connected between the two height adjusting sleeves on each side, first fixing seats are fixedly connected to the lower ends of the two sides of the bracket, and at least one group of second fixing seats are fixedly connected to the upper end of the base.)

1. The cable laying and releasing device is characterized by comprising a base (1), a mounting plate (3) and a pneumatic hoist (6), wherein the mounting plate (3) is fixedly connected to the upper end of the base (1), the mounting frame (5) is mounted at the upper end of the mounting plate (3), the pneumatic hoist (6) is mounted at the upper end of the mounting plate (3), a roller (7) is movably connected to an inner cavity of the mounting frame (5), the roller (7) is connected with the pneumatic hoist (6), heightening sleeves (8) are fixedly connected to the periphery of the upper end of the base (1), a bracket (9) is movably connected to the heightening sleeves (8) at each side, first fixing seats (92) are fixedly connected to the lower ends of the two sides of the bracket (9), at least one group of second fixing seats (13) is fixedly connected to the upper end of the base (1), every be connected with first angle sleeve (14) between outside second fixing base (13) and first fixing base (92) jointly, every be connected with second angle sleeve (15) between inboard second fixing base (13) and first fixing base (92) jointly, the lower extreme of base (1) is equipped with flatbed (16), the front end of flatbed (16) is connected with cable car (18) through the connection facility of transporting, the inner chamber of cable car (18) is equipped with cable (17), the front end of cable car (18) is connected with shuttle (19) through the connection facility of transporting.

2. The cable laying retracting device according to claim 1, wherein a fixing frame (2) is fixedly mounted around the upper end of the base (1), and a plurality of through holes are formed in both sides of the upper end of the fixing frame (2).

3. The cable laying retracting device according to claim 1, wherein a screw rod (4) is fixedly connected to the periphery of the upper end of the mounting plate (3), the lower end of the screw rod (4) penetrates through the mounting plate (3) and is fixedly connected with the base (1), and the pneumatic hoist (6) penetrates through the mounting plate (3) through the screw rod (4) and is fixedly connected with the base (1).

4. The cable laying and releasing device according to claim 1, wherein a fixed shaft (51) is fixedly connected between the front end and the rear end of the mounting frame (5), and the fixed shaft (51) penetrates through the axis of the roller (7) and is movably connected with the roller.

5. The cable laying and releasing device as claimed in claim 1, wherein the brackets (9) are both in a fan shape, and L-shaped fixing arms (91) are welded at corresponding positions of the upper ends of the two brackets (9);

the upper end of bracket (9) all is connected with cantilever bracket (10), two equal fixedly connected with fixed plate (101) in both ends about the corresponding one side of cantilever bracket (10), two the interval between fixed plate (101) is greater than the height of fixed arm (91), cantilever bracket (10) are connected with bracket (9) through restriction round pin axle (11).

6. The cable laying and releasing device according to claim 5, wherein the cantilever frame (10) is a hollow structure, and an expansion bracket (102) is movably connected to an inner cavity of the cantilever frame (10).

7. The cable laying and releasing device according to claim 6, wherein a plurality of roller assemblies (12) are connected to the upper ends of the cantilever frame (10) and the telescopic frame (102), each roller assembly (12) comprises a mounting support (121), and rollers (122) are movably connected to the inner sides of the mounting supports (121);

the mounting support (121) can be lengthened, and a driven wheel (123) is movably connected to the inner side of the top end of the mounting support (121).

8. The cable laying retracting device according to claim 2, wherein a plurality of chains are fixedly connected to the upper end of the flat car (16), and pass through the through holes formed in the fixing frame (2) to be fixedly connected with the fixing frame.

9. A cable laying and releasing apparatus as claimed in claim 1, wherein a cable head of the cable (17) passes through the plurality of roller assemblies (12) in sequence while passing over the drum (7), the cable head extending to the ground;

one end of the cable (17) sequentially passes through the plurality of roller assemblies (12) and is hung on the inner side of the cable hook (20).

10. A method of using a cable laying retraction device according to claims 1 to 9, characterised by the steps of: the shuttle car (19) drives the cable car (18) and the flat car (16) to walk forwards through a connecting facility for driving, the cable (17) is pulled out from the inner cavity of the cable car (18), sequentially passes through the plurality of roller assemblies (12) and then the roller (7) and extends to the ground, and the height of the cantilever frame (10) is adjusted through the adjusting device; the front end of the cantilever frame (10) is forced by using a 3t hoist, then the limiting adjusting pin shaft is removed, the pneumatic hoist (6) is lifted to adjust the height of the pneumatic hoist, the limiting adjusting pin shaft is aligned, if the cable (17) is about to be laid and is to be spliced, the pneumatic hoist is timely clicked and stopped, two cable heads are firmly bound by using iron wires or palm ropes, and after personnel withdraw to a safe position, the operation condition of the cable heads is observed, so that the cable heads can smoothly pass through a cable laying device to finish laying; during recovery, the cable end to be recovered is wrapped completely, then the cable end is wound on the roller (7) for a plurality of turns, the pneumatic hoist (6) is started to enable the roller (7) to rotate along the winding direction of the cable (17), and meanwhile, a plurality of conveyed cables (17) are coiled in the inner cavity of the special cable car (18) in a matching mode to complete recovery.

Technical Field

The invention relates to the technical field of conveying devices, in particular to a cable laying and releasing device and a using method thereof.

Background

Cabling refers to the process of laying and installing cables along the surveyed route to form a cable run. According to the use occasion, can be divided into several laying modes such as overhead, underground (pipeline and direct burial), submarine, wall and tunnel, the laying mode of rationally selecting the cable is all very important to guaranteeing transmission quality, reliability and construction maintenance etc. of circuit.

During the installation and dismantling construction of the existing fully mechanized mining face, the laying and the recovery of cables are mostly carried out by adopting a manual unloading and traction mode, the mode has high intensity and low construction efficiency; in recent years, coal companies deeply develop upgrading and reconstruction of mining equipment, the number of equipment is increased, the power is increased, and the transmission line is longer. The problems of manual cable recovery, high laying difficulty, high strength and the like are increasingly highlighted. And whether the cable can be laid and recovered in time directly influences whether the working face can be timely coaled and closed. To the above problems, the cable laying winding and unwinding device is designed and processed, and the above problems are effectively solved.

Chinese patent CN107720454A discloses a pneumatic cable conveying device and a cable conveying method for underground coal mine, which solves the power problem in the cable laying and recovery process through a pneumatic hoist, a transmission device, a control device, a roller and a base, and saves labor force, but the application adopts a traditional laying method, namely, a cable car is firstly beaten and transported into a crossheading, a person unloads the cable from the car to a roadway and puts the cable in order, and then the cable is laid in order and hung by manual carrying traction.

Disclosure of Invention

The invention aims to provide a cable winding and unwinding device with low cable recovery and laying difficulty and high construction efficiency and a using method of the device.

The invention solves the technical problems through the following technical means: a cable laying and releasing device comprises a base, a mounting plate and a wind driven block, wherein the mounting plate is fixedly connected to the upper end of the base, the mounting frame is mounted at the upper end of the mounting plate, the wind driven block is mounted at the upper end of the mounting plate, a roller is movably connected to an inner cavity of the mounting frame and is connected with the wind driven block, height adjusting sleeves are fixedly connected to the periphery of the upper end of the base, a bracket is movably connected between the two height adjusting sleeves on each side, first fixing seats are fixedly connected to the lower ends of the two sides of the bracket, at least one group of second fixing seats are fixedly connected to the upper end of the base, a first angle sleeve is connected between each outermost second fixing seat and the first fixing seat, a second angle sleeve is connected between each inner second fixing seat and the first fixing seat, and a flat car is arranged at the lower end of the base, the front end of flatbed is connected with the cable car through beating fortune connecting facilities, the inner chamber of cable car is equipped with the cable, the front end of cable car is connected with the shuttle through beating fortune connecting facilities.

According to the invention, power is provided by the wind driven hoist, the wind driven hoist drives the roller to lay the cable through the chain, the height of the bracket is adjusted through the height adjusting sleeve, the first angle sleeve and the second angle sleeve, the practicability of the device is effectively improved, the operation is simple, the device can be completed by 3-5 persons, the problem of high labor intensity during cable construction is effectively solved, meanwhile, manual unloading and manual traction of the cable for laying the cable are avoided, the labor for construction is greatly saved, and the construction efficiency is improved.

Preferably: the upper end of base all fixed mounting all around has the mount, a plurality of through-hole has all been seted up to the upper end both sides of mount.

Preferably: the utility model discloses a pneumatic hoist, including mounting panel, base, pneumatic block, lead screw, mounting panel, equal fixedly connected with lead screw all around the upper end of mounting panel, the lower extreme of lead screw all runs through the mounting panel and with base fixed connection, pneumatic block runs through mounting panel and base fixed connection through the lead screw.

Preferably: and a fixed shaft is fixedly connected between the front end and the rear end of the mounting rack, and penetrates through the axis of the roller to be movably connected with the roller.

Preferably: the brackets are fan-shaped, and L-shaped fixed arms are welded at the corresponding positions of the upper ends of the two brackets;

the upper end of the bracket is connected with cantilever brackets, the upper end and the lower end of one side corresponding to the two cantilever brackets are fixedly connected with fixed plates, the distance between the two fixed plates is larger than the height of the fixed arms, and the cantilever brackets are connected with the bracket through limiting pin shafts.

Preferably: the cantilever frame is of a hollow structure, and the inner cavities of the cantilever frame are movably connected with telescopic frames.

Preferably: the upper ends of the cantilever frame and the telescopic frame are respectively connected with a plurality of roller assemblies, each roller assembly comprises an installation support, and the inner sides of the installation supports are respectively movably connected with a roller;

the mounting support can be lengthened, and the driven wheel is movably connected to the inner side of the top end of the mounting support.

Preferably: the upper end fixedly connected with many chain chains of flatbed, many chain chains all pass the through-hole of seting up on the mount rather than fixed connection.

Preferably: one end of the cable head sequentially penetrates through the plurality of roller assemblies and simultaneously passes through the roller, and the cable head extends to the ground;

preferably: a method of using a cable laying retraction device according to claims 1 to 9, characterised by the steps of: the shuttle car drives the cable car and the flat car to walk forwards through the connecting facility, the cable is pulled out from the inner cavity of the cable car, sequentially passes through the plurality of roller assemblies and then extends to the ground through the roller, and the height of the cantilever frame is adjusted through the adjusting device; the front end of the cantilever frame is forced by using a 3t hoist, then the limiting adjusting pin shaft is removed, the pneumatic hoist is lifted to adjust the height of the pneumatic hoist, the limiting adjusting pin shaft is aligned, if the cable is about to be laid and is required to be spliced, the pneumatic hoist is timely checked and stopped, two cable heads are firmly bound by using an iron wire or a palm rope, and after personnel withdraw to a safe position, the operation condition of the cable heads is observed, so that the cable heads can smoothly pass through a cable laying device, and the laying is finished; during recovery, the cable end to be recovered is wrapped completely, then the cable end is wound on the roller for a plurality of turns, the pneumatic hoist is started to enable the roller to rotate along the winding direction of the cable, and meanwhile, the conveyed cable is coiled into the inner cavity of the special cable car in a multi-person matching mode to complete recovery.

The invention has the advantages that: effectual cable manual work of having avoided unloading, artifical pull the cabling, pull cable car and flatbed through the shuttle, directly establish the cable laying on the track side, the cable laying is straight, this equipment possesses simultaneously lays and retrieves the function, the function is various, and pneumatic hoist power is strong, it retrieves to do equipment such as wire rope, the very big recruitment of having saved the construction, and the efficiency of construction has been improved, simultaneously through heightening the sleeve, first angle sleeve, the second angle sleeve carries out the altitude mixture control to the bracket, cooperate through fixed plate and fixed arm, carry out angle modulation to the cantilever crane, the practicality of device has been improved greatly.

Drawings

Fig. 1 is a schematic plan view of an overall structure of a cable laying and releasing device and a use method thereof according to an embodiment of the present invention;

fig. 2 is a schematic top view of the overall structure of a cable laying and releasing device and a method for using the same according to an embodiment of the present invention;

fig. 3 is a schematic cable laying diagram of a cable laying retracting device and a use method thereof according to an embodiment of the invention;

fig. 4 is a schematic cable recycling diagram of a cable laying and releasing device and a use method thereof according to an embodiment of the invention;

fig. 5 is a schematic cable laying diagram of a cable laying retracting device and a use method thereof according to a second embodiment of the invention;

fig. 6 is a schematic diagram of cable recycling of a cable laying and releasing device and a method for using the same according to a second embodiment of the present invention.

In the figure: 1-a base; 2-a fixing frame; 3, mounting a plate; 4-a screw rod; 5-mounting a frame; 51-a fixed shaft; 6-wind driven gourd; 7-a roller; 8-heightening the sleeve; 9-a bracket; 91-a fixed arm; 92-a first fixed seat; 10-cantilever mount; 101-a fixed plate; 102-a telescopic frame; 11-a restraining pin; 12-a roller assembly; 121-mounting a support; 122-a roller; 123-driven wheel; 13-a second fixed seat; 14-a first angle sleeve; 15-a second angle sleeve; 16-a flat car; 17-a cable; 18-cable car; 19-shuttle car; 20-cable hook.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example one

Referring to fig. 1, the embodiment discloses a cable laying and releasing device and a using method thereof, and the cable laying and releasing device includes a base 1, a fixed mount 2, a mounting plate 3, a screw rod 4, a mounting frame 5, a pneumatic hoist 6, a roller 7, a height-adjusting sleeve 8, a bracket 9, a cantilever bracket 10, a limiting pin 11, a roller assembly 12, a second fixed seat 13, a first angle sleeve 14, and a second angle sleeve 15.

Referring to fig. 1, the upper end of the central position of a base 1 is provided with a mounting plate 3, the periphery of the upper end of the mounting plate 3 is provided with through holes matched with screw rods 4, and the lower ends of a plurality of screw rods 4 penetrate through the through holes and are fixedly connected with the base 1; the upper end of the base 1 is positioned on the periphery of the mounting plate 3 and is fixedly connected with a fixing frame 2.

In this embodiment, a plurality of through holes are all seted up to the upper end both sides of mount 2.

Referring to fig. 1, the mounting bracket 5 is fixedly mounted at the upper end of the mounting plate 3, the mounting bracket 5 includes a fixing shaft 51, the roller 7 is located between two end surfaces of the mounting bracket 5, the axis of the roller 7 is hollow, and the fixing shaft 51 penetrates through the axis of the roller 7 and is movably connected with the axis.

In this embodiment, the wind-driven hoist 6 is mounted on the upper end of the mounting plate 3 through the lead screw 4, and is connected with the roller 7 through a chain, so as to be driven.

Referring to fig. 1-2, the position that is close to mount 2 all around the upper end of base 1 all installs heightening sleeve 8, all be connected with bracket 9 between per two heightening sleeves 8 jointly, bracket 9 all establishes to "fan" type structure, and the position that the upper end of bracket 9 is close to heightening sleeve 8 has all welded fixed arm 91, and fixed arm 91 is "L" type structure, through the governing system on the device, heightening sleeve 8 can drive bracket 9 and adjust from top to bottom, the effectual practicality that improves the device.

In this embodiment, the lower ends of the two sides of the bracket 9 are fixedly connected with first fixing seats 92.

Referring to fig. 1-2, the upper end of the bracket 9 is connected with the cantilever brackets 10, the cantilever brackets 10 are of a rectangular structure, the cantilever brackets 10 are all of a hollow structure, the telescopic frame 102 is located in the inner cavity of the cantilever brackets 10, and the upper side and the lower side of one end of each of the two cantilever brackets 10 close to the fixing arm 91 are welded with the fixing plates 101.

In this embodiment, the interval between two fixed plates 101 is greater than the height of fixed arm 91, and runs through fixed plate 101, fixed arm 91 simultaneously through restriction round pin axle 11 and extend to the outside and nut threaded connection for cantilever frame 10 is connected with bracket 9, and two cantilever frames 10 all can control the angle modulation through restriction round pin axle 11 in the upper end of bracket 9, the effectual practicality that improves the device.

Referring to fig. 1, the upper ends of the cantilever frame 10 and the telescopic frame 102 are connected with a plurality of roller assemblies 12, each roller assembly 12 includes a mounting support 121 and a roller 122, each mounting support 121 is fixedly connected to the upper end of the cantilever frame 10 or the telescopic frame 102, each roller 122 is movably connected to the inner cavity of the mounting support 121, the mounting supports 121 can be extended, and the top ends of the extended mounting supports 121 are movably connected with driven wheels 123.

Referring to fig. 1, four sets of second fixing seats 13 are arranged at the upper end of the base 1, two second fixing seats 13 are arranged in each set, one end of the first angle sleeve 14 is connected with the first fixing seat 92 on the left side, the other end of the first angle sleeve 14 is connected with the second fixing seat 13 on the outermost side, one end of the second angle sleeve 15 is connected with the first fixing seat 92 on the right side, and the other end of the second angle sleeve 15 is connected with the second fixing seat 13 close to the height-adjusting sleeve 8.

Referring to fig. 3, a flat car 16 is installed at the lower end of the base 1, a cable car 18 is connected to the front end of the flat car 16 through a connecting facility for transporting, a cable 17 is arranged in an inner cavity of the cable car 18, a cable head at one end of the cable 17 sequentially passes through the plurality of roller assemblies 12 and extends to the ground through the roller 7, and a shuttle car 19 is connected to the front end of the cable car 18 through the connecting facility for transporting.

In this embodiment, the upper end of the flat car 16 is connected with a plurality of chains, and the plurality of chains all pass through the through holes formed in the fixing frame 2 and are fixedly connected with the fixing frame.

In this embodiment, one end of the cable 17 passes through the plurality of roller assemblies 12 in sequence, and passes through the roller 7, and the cable extends to the ground.

The using method of the cable laying and winding device comprises the following steps: the shuttle car 19 drives the cable car 18 and the flat car 16 to move forwards through a connecting facility, the cable 17 is pulled out from the inner cavity of the cable car 18, sequentially passes through the plurality of roller assemblies 12, passes through the roller 7 and extends to the ground, and the height of the cantilever frame 10 is adjusted through an adjusting device; the front end of the cantilever frame 10 is forced by using a 3t hoist, the limiting pin shaft 11 is removed, the pneumatic hoist 6 is lifted to adjust the height of the pneumatic hoist, the limiting pin shaft 11 is aligned, if the cable 17 is about to be laid and is to be spliced, the pneumatic hoist is timely checked and stopped, two cable heads are firmly bound by using iron wires or palm ropes, and after personnel withdraw to a safe position, the operation condition of the cable heads is observed, so that the cable heads can smoothly pass through a cable laying device to finish laying; during recovery, the cable end to be recovered is wrapped completely, then the cable end is wound on the roller 7 for a plurality of turns, the pneumatic hoist 6 is started to enable the roller 7 to rotate along the winding direction of the cable 17, and meanwhile, the conveyed cable 17 is coiled into the inner cavity of the special cable car 18 in a multi-person matching mode to complete recovery.

The working principle is as follows: referring to fig. 3, a worker places the device at the upper end of the flat car 16 to enter a roadway, and simultaneously connects the shuttle car 19, the cable car 18 and the flat car 16 together through a connecting device for conveying, the worker cooperatively pulls a cable head out of the cable car 18 for about 15m and can use a palm rope for fixed traction, after the cable 17 falls off through the roller 7, the cable head is continuously pulled forwards to the ground, the cable head is fixed at a firm position of the roadway by using the palm rope, the shuttle car 19 is slowly started, the cable 17 is pulled out of the cable car 18 and the cable laying device car and placed on a bottom plate of the roadway, when the cable is laid, the shuttle car 19 is always kept in front, the cable car 18 is in the middle, and the sequence of the cable laying device car is in the back, so that the height difference between the end of the cantilever frame 10 and the edge of the cable car 18 is adjusted to be about 700 mm; the height of the cantilever frame 10 can be adjusted through an adjusting device, the front end of the cantilever frame 10 is forced through a hoist, if one cable 17 is laid, the laying is finished, when the cable 17 needs to be spliced, the vehicle is timely checked and stopped, two cable heads are firmly bound by using an iron wire or a palm rope, after a person withdraws to a safe position, a signal is transmitted to start the vehicle, the person must observe the operation condition of the cable head to ensure that the cable head can smoothly pass through the cable laying device, and after the cable 17 is placed, the cable is manually hung at the upper end of a cable hook 20; referring to fig. 5, the cable 17 can be hung simultaneously while the cable 17 is laid, so as to reduce the process of manually lifting the cable 17, the cantilever frame 10 is lifted, the telescopic frame 102 extends out, the angle is adjusted to enable the height of the cable 17 on the telescopic frame 102 to be slightly higher than that of the hung cable hook 20, a person withdraws to a safe place, after the shuttle car 19 is slowly started to lay a section of cable 17, the shuttle car 19 is powered off and locked, and the laid cable 17 is manually placed in the cable hook 20 to complete hanging; during recovery, referring to fig. 4, the air supply pipeline and the operation handle of the wind driven hoist 6 are aligned, the cable winding and unwinding device and the cable car 18 are respectively transported to the proper position and locked firmly, the end of the cable to be recovered is wrapped completely, then the end of the cable is wound on the roller 7 for a plurality of turns, the wind driven hoist 6 is started to enable the roller 7 to rotate along the winding direction of the cable 17, meanwhile, the transported cable 17 is coiled into the special cable car 18 in a multi-person matching mode, and during recovery, referring to fig. 6, the angle of the cantilever frame 10 and the extending length of the telescopic frame 102 can be adjusted according to the position of the cable 17 needing to be recovered and the position of the vehicle.

Second embodiment, this embodiment is different from the first embodiment in that referring to fig. 5, the cantilever frame 10 is lifted while the telescopic frame 102 is extended, so that the height of the cable 17 on the telescopic frame 102 is slightly higher than the height of the hung cable hook 20, and the cable 17 is placed in the cable hook 20.

The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

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