阅读说明：本技术 一种轴套零件连续式触变挤压装置及方法 (Continuous thixoextrusion device and method for shaft sleeve part ) 是由 肖寒 周瑀杭 陈昊 张雄超 陈磊 于 2021-08-23 设计创作，主要内容包括：本发明公开一种轴套零件连续式触变挤压装置及方法,属于半固态成形领域。本发明所述方法为：在模具上设置具有4个工位的回转机构,合模时2号工位对金属管感应加热至固相线温度以上并保温的同时,3号工位对金属管挤压变形并保压,开模后回转机构逆时针旋转90°后在1号工位放置金属管并在4号工位取下挤压后轴套零件,然后进行快速水淬,最后进行T6热处理；本发明所述方法采用连续半固态成形技术,生产效率高、能耗低、产品质量高、材料利用率高、可实现机械化和自动化生产。(The invention discloses a continuous thixoextrusion device and method for a shaft sleeve part, and belongs to the field of semi-solid forming. The method comprises the following steps: arranging a rotary mechanism with 4 stations on a die, carrying out induction heating on the metal pipe to a temperature above a solidus temperature and keeping the temperature at the time of die assembly at a station 2, carrying out extrusion deformation and pressure maintaining on the metal pipe at a station 3, placing the metal pipe at a station 1 after the rotary mechanism rotates anticlockwise by 90 degrees after die opening, taking down an extruded shaft sleeve part at a station 4, then carrying out rapid water quenching, and finally carrying out T6 heat treatment; the method adopts a continuous semi-solid forming technology, has high production efficiency, low energy consumption, high product quality and high material utilization rate, and can realize mechanized and automatic production.)

1. A continuous thixoextrusion device for shaft sleeve parts is characterized by comprising a heating coil (1), a connecting device (2), a female die (3), a male die (4) and a rotary mechanism (5); 4 male dies (4) are arranged on the slewing mechanism (5) and respectively correspond to the station 1, the station 2, the station 3 and the station 4, and the slewing mechanism (5) drives the male dies (4) to rotate; the heating coil (1) is connected with the female die (3) through the connecting device (2), the female die (3) is connected with the top end of the hydraulic machine, and the hydraulic machine controls the female die (3), the connecting device (2) and the induction coil (1) to move up and down; the male die (4) is fixed on the working table of the hydraulic press, and a cavity formed after the female die (3) and the male die (4) are assembled corresponds to the shape of the shaft sleeve part.

2. A continuous thixoextrusion apparatus of claim 1, wherein: the die materials of the female die (3) and the male die (4) are H13 die steel.

3. A continuous thixoextrusion apparatus of claim 1, wherein: the outer part of the male die (4) is provided with a die drawing inclination of 1 degree.

4. A method for manufacturing a sleeve part by means of the device according to claim 1, characterized in that it comprises the following steps:

(1) placing metal pipes on the No. 1 station and the No. 2 station;

(2) closing the die, and carrying out induction heating on the metal pipe to 5-10 ℃ above the solidus temperature at the No. 2 station and carrying out heat preservation for 10 s;

(3) opening the die, rotating the swing mechanism by 90 degrees anticlockwise, and placing the metal pipe at the No. 1 station;

(4) closing the die, locally induction-heating the metal pipe to 5-10 ℃ above the solidus temperature at the No. 2 station, preserving heat for 10s, and simultaneously carrying out extrusion deformation and pressure maintaining on the heated metal pipe at the No. 3 station;

(5) opening the die, placing a metal pipe at the No. 1 station after the swing mechanism rotates 90 degrees anticlockwise, and taking down the extruded shaft sleeve part at the No. 4 station;

(6) returning to the step (4) to enable the die to enter a continuous working state;

(7) performing rapid water quenching on the extruded shaft sleeve part; and carrying out T6 heat treatment on the shaft sleeve part after water quenching.

5. The method as claimed in claim 4, wherein the mold preheating temperature is 350-450 ℃.

6. The method according to claim 4, wherein the extrusion in the step (4) is a rapid extrusion at a speed of 10 to 15 mm/s.

Technical Field

The invention relates to a continuous thixoextrusion device and method for a shaft sleeve part, and belongs to the field of semi-solid forming.

Background

The metal shaft sleeve part has the functions of supporting a rotating shaft, increasing bearing load, positioning, guiding and the like, and is often used in the fields of machinery, printing and dyeing, chemical industry, aerospace, petroleum, automobiles, metallurgy and the like. The traditional shaft sleeve part production method generally adopts liquid state forming tubular blank materials such as centrifugal casting and the like, and then the tubular blank materials are machined into the shape of the required shaft sleeve part by a lathe. On one hand, the shaft sleeve part formed by adopting the traditional method has low comprehensive mechanical property due to the defects that a blank formed in a liquid state is in a coarse dendritic crystal structure or shrinkage porosity and the like, and the service life of the part is seriously influenced; on the other hand, in the process of processing from the blank to the final finished product, the proportion of the blank removed by processing is large, the material utilization rate is low, and the production period is long. Another production method is to prepare a blank pipe by adopting a plastic forming technology and then machine the blank pipe into a shaft sleeve part. On one hand, the method requires that the metal material of the shaft sleeve part has good plastic forming capability so as to ensure the forming of the metal material in the plastic forming process, and most of the metal material has low plasticity, so that the method is not suitable for most of the metal material; on the other hand, the mechanical processing causes serious material waste, long production period and higher production cost of products.

The semi-solid metal forming technology is that metal is heated to the temperature range of solid phase and liquid phase and then is formed in near-net state. Compared with the traditional casting and forging, the method has the characteristics of less compact structure air holes, low forming temperature, small forming load, high material utilization rate and the like: therefore, the semi-solid forming method for preparing the shaft sleeve part is expected to solve the problems of low mechanical property, low material utilization rate, long production period and the like in the existing shaft sleeve production, and the production of the shaft sleeve with near net shape, low cost and high performance is realized. In the process of preparing the shaft sleeve part by adopting semi-solid thixoforming, the prepared semi-solid blank is usually required to be reheated to a semi-solid region and then transferred to a die for extrusion forming; if manual transfer is adopted, unstable factors are more in the process, so that the transfer process is high in danger, the production efficiency is seriously reduced, and the phenomenon of solid-liquid separation is easy to occur, so that the solid-liquid two phases in the extruded tissue are unevenly distributed, and the performance of the product is finally influenced; if the transfer is carried out in an automatic mode such as a mechanical arm, the solid-liquid separation phenomenon is difficult to avoid in the process, and the product quality is greatly influenced.

Disclosure of Invention

The invention aims to solve the problems of low material utilization rate, poor mechanical property, long production period and the like in the existing shaft sleeve preparation method, and provides a continuous thixoextrusion device for shaft sleeve parts, which comprises a heating coil 1, a connecting device 2, a female die 3, a male die 4 and a swing mechanism 5; 4 male dies 4 are arranged on the slewing mechanism 5 and respectively correspond to the station 1, the station 2, the station 3 and the station 4, and the slewing mechanism 5 drives the male dies 4 to rotate; the heating coil 1 is connected with the female die 3 through the connecting device 2, the female die 3 is connected with the top end of the hydraulic machine, and the hydraulic machine controls the female die 3, the connecting device 2 and the induction coil 1 to move up and down; the male die 4 is fixed on the working table of the hydraulic press, and a cavity formed after the female die 3 and the male die 4 are assembled corresponds to the shape of the shaft sleeve part.

Preferably, the die materials of the female die 3 and the male die 4 are H13 die steel,

preferably, the male die 4 of the present invention is externally provided with a draft angle of 1 °.

The invention also aims to provide a method for preparing the shaft sleeve part by using the device, which is used for continuously preparing the shaft sleeve part with high material utilization rate, high production efficiency and excellent mechanical property by using a semi-solid forming technology and specifically comprises the following steps:

(1) and placing metal pipes on the No. 1 station and the No. 2 station.

(2) And (3) closing the die, and carrying out induction heating on the metal pipe to 5-10 ℃ above the solidus temperature at the No. 2 station and carrying out heat preservation for 10 s.

(3) And (4) opening the die, rotating the slewing mechanism anticlockwise by 90 degrees, and placing the metal pipe at the No. 1 station.

(4) And (3) closing the die, locally induction-heating the metal pipe to 5-10 ℃ above the solidus temperature at the No. 2 station, preserving heat for 10s, and simultaneously carrying out extrusion deformation and pressure maintaining on the heated metal pipe at the No. 3 station.

(5) And (3) opening the die, placing the metal pipe at the No. 1 station after the slewing mechanism rotates anticlockwise by 90 degrees, and taking down the extruded shaft sleeve part at the No. 4 station.

(6) And (5) returning to the step (4) to enable the die to enter a continuous working state.

(7) Performing rapid water quenching on the extruded shaft sleeve part; and carrying out T6 heat treatment on the shaft sleeve part after water quenching.

Preferably, the preheating temperature of the mold is 350-450 ℃.

Preferably, the extrusion in step (4) of the present invention is rapid extrusion, and the extrusion speed is 10-15 mm/s.

The metal pipe is a pipe fitting subjected to plastic deformation, and can be an extruded pipe, a rolled pipe, a spun pipe, a drawn pipe and the like.

The continuous thixoextrusion method adopted by the invention not only saves the process of reheating the semi-solid blank, saves energy, reduces cost, improves production efficiency, but also improves the speed and stability of the transfer process, and further improves the mechanical property and yield of the semi-solid shaft sleeve.

The invention has the beneficial effects that:

(1) the shaft sleeve part is prepared by adopting a thixotropic extrusion method, so that metal can be stably filled without turbulence, splashing can be avoided, involved gas is less, compact casting structure has less pores, compact structure is realized, and the mechanical property of the part is high; on the other hand, the forming process belongs to near-net forming, the later cutting machining amount is small or cutting is not needed, and the material utilization rate is high.

(2) According to the invention, the shaft sleeve part is prepared by combining induction heating and thixoextrusion through the swing mechanism, so that the shaft sleeve part can be rapidly and continuously produced, the characteristic of high induction heating speed is fully exerted, the production efficiency is greatly improved, and the production period and the cost of the part are greatly reduced.

(3) The invention adopts a continuous thixoextrusion method to prepare the semi-solid shaft sleeve part, improves the speed and stability of the semi-solid blank transferring process, enables solid-liquid two phases in the structure to be uniformly distributed, and further improves the production efficiency, the mechanical property and the yield of the semi-solid shaft sleeve.

(4) The invention is quick water quenching after extrusion forming, and the shaft sleeve part after water quenching is subjected to T6 heat treatment, thereby further improving the uniformity of the structure and the composition and improving the mechanical property.

(5) The invention adopts a die structure that the male die is arranged at the lower part and the female die is arranged at the upper part, is suitable for being arranged on a vertical extruder, and has the advantages of realizing continuous production, simultaneously occupying less space and saving cost.

(6) The die cavity of the die is formed by the male die and the female die, so that the metal pipe is subjected to three-dimensional compressive stress in the extrusion deformation process, the compactness of the shaft sleeve part is improved, and the comprehensive mechanical property of the shaft sleeve is improved.

(7) The die disclosed by the invention is reasonable in structure, simple and convenient to operate, capable of realizing mechanical and automatic production, saving cost and improving efficiency.

Drawings

FIG. 1 is a schematic view of a continuous thixoextrusion mold according to the present invention;

FIG. 2 is a process flow diagram of the present invention;

FIG. 3 is a schematic view showing the structure of a molding part when the mold of the present invention is closed.

In fig. 1: 1-heating coil; 2-a connecting means; 3-a female die; 4-a male die; 5-a slewing mechanism.

Detailed Description

The invention will be described in more detail with reference to the following figures and examples, but the scope of the invention is not limited thereto.

Comprises a heating coil 1, a connecting device 2, a female die 3, a male die 4 and a swing mechanism 5; the heating coil 1 is connected with the female die 3 through the connecting device 2, the female die 3 is connected with the top end of the hydraulic machine, and the hydraulic machine controls the female die 3, the connecting device 2 and the induction coil 1 to move up and down; the male die 4 is fixed on the working table of the hydraulic machine, and the external part of the male die 4 is provided with a die drawing inclination of 1 degree; and the shape of a cavity formed by the die 3, the punch 4 and the die after die assembly corresponds to that of the shaft sleeve part, and the die 3, the punch 4 and the die are made of H13 die steel.

The use process of the die comprises the following steps: before the shaft sleeve part is extruded and formed, the hydraulic press controls the female die 3, the connecting device 2 and the heating coil 1 to retreat to the topmost end of the hydraulic press; spraying a graphite release agent on the surfaces of the female die 3 and the male die 4; firstly, placing metal pipes on a No. 1 station and a No. 2 station, closing a die, induction-heating the metal pipes to 5-10 ℃ above the solidus temperature at the No. 2 station, preserving heat for 10s, opening the die, and placing the metal pipes on the No. 1 station after a slewing mechanism rotates 90 degrees anticlockwise. And (3) closing the die, locally induction-heating the metal pipe to 5-10 ℃ above the solidus temperature at the No. 2 station, preserving heat for 10s, and simultaneously carrying out extrusion deformation and pressure maintaining on the heated metal pipe at the No. 3 station. And (3) opening the die, placing the metal pipe at the No. 1 station after the slewing mechanism rotates anticlockwise by 90 degrees, taking down the extruded shaft sleeve part at the No. 4 station, and enabling the die to enter a continuous working state. And (3) carrying out rapid water quenching on the extruded shaft sleeve part, and carrying out T6 heat treatment on the water quenched shaft sleeve part.

In the whole extrusion forming process, the die is simple to operate, the mechanical and continuous production is easy to realize, the energy is saved, and finally obtained shaft sleeve parts are uniform in structure property and good in comprehensive mechanical property.

Example 1

In the continuous thixoforming method for the copper alloy shaft sleeve part, the structure of the die is shown in fig. 1, the process flow is shown in fig. 2, and the specific steps of the continuous operation of the die are as follows:

(1) the material of the present example is ZCuSn10P1 copper alloy, and the solidus temperature and the liquidus temperature of the ZCuSn10P1 copper alloy are measured to be 876.1 ℃ and 1024.2 ℃.

(2) And (3) closing the die, extruding and deforming the heated extruded ZCuSn10P1 copper alloy pipe with the inner diameter of 26mm, the wall thickness of 7mm and the height of 52mm at the movement speed of 10mm/s and maintaining the pressure at the station No. 3, and simultaneously carrying out induction heating on the ZCuSn10P1 copper alloy pipe to 886 ℃ at the station No. 2 and carrying out heat preservation for 10 s.

(3) And (3) opening the die, rotating the rotary mechanism by 90 degrees anticlockwise, taking down the extruded shaft sleeve part at a No. 4 station, and placing the ZCuSn10P1 copper alloy pipe at a No. 1 station.

(4) And (3) rapidly water-quenching the extruded shaft sleeve part, heating to 550 ℃, preserving heat for 1 hour, and then air-cooling to room temperature to obtain the shaft sleeve part.

The copper alloy shaft sleeve part prepared by the embodiment has the advantages of smooth surface, accurate size, no defects such as scratches and cracks and good mechanical property.

Example 2

In the continuous thixoforming method for 7075 aluminum alloy shaft sleeve parts, the mold structure is shown in fig. 1, the process flow is shown in fig. 2, and the specific steps of the continuous operation of the mold are as follows:

(1) the material of the embodiment is 7075 aluminum alloy, and the solid-liquid line temperature range of the 7075 aluminum alloy is 540-638 ℃ when measured.

(2) And (3) closing the die, extruding and deforming the heated 7075 aluminum alloy pipe with the inner diameter of 26mm, the wall thickness of 7mm and the height of 52mm at the moving speed of 10mm/s and maintaining the pressure at the station No. 3, and simultaneously carrying out induction heating on the 7075 aluminum alloy pipe to 545 ℃ at the station No. 2 and carrying out heat preservation for 10 s.

(3) And (3) opening the die, and after the slewing mechanism rotates anticlockwise by 90 degrees, taking down the extruded shaft sleeve part at the station No. 4 and placing the 7075 metal pipe at the station No. 1.

(4) And (3) rapidly water-quenching the extruded shaft sleeve part, heating to 380 ℃, preserving heat for 30 minutes, and then air-cooling to room temperature to obtain the shaft sleeve part.

The aluminum alloy shaft sleeve part prepared by the embodiment has the advantages of smooth surface, accurate size, no defects such as scratches and cracks and good mechanical property.

Example 3

In the continuous thixoforming method for the AZ91D magnesium alloy shaft sleeve part, the mold structure is shown in FIG. 1, the process flow is shown in FIG. 2, and the specific steps of the continuous operation of the mold are as follows:

(1) the material of the embodiment is AZ91D magnesium alloy, and the solid-liquid line temperature range of the AZ91D magnesium alloy is 470-595 ℃.

(2) And (3) closing the die, extruding and deforming the heated AZ91D magnesium alloy pipe with the inner diameter of 26mm, the wall thickness of 7mm and the height of 52mm at the moving speed of 10mm/s and maintaining the pressure at the station No. 3, and simultaneously carrying out induction heating on the AZ91D magnesium alloy pipe to 478 ℃ at the station No. 2 and carrying out heat preservation for 10 s.

(3) And (3) opening the die, rotating the swing mechanism by 90 degrees anticlockwise, taking down the extruded shaft sleeve part at the No. 4 station, and placing the AZ91D magnesium alloy pipe at the No. 1 station.

(4) And (3) rapidly water-quenching the extruded shaft sleeve part, heating to 320 ℃, preserving the heat for 90 minutes, and then air-cooling to room temperature to obtain the shaft sleeve part.