Grid production equipment, grid and grid manufacturing method

文档序号:432393 发布日期:2021-12-24 浏览:23次 中文

阅读说明:本技术 一种网格生产设备、网格及制作网格的方法 (Grid production equipment, grid and grid manufacturing method ) 是由 汪登 屈建 王博 陈兴元 孙志鹏 赵航 于 2021-08-25 设计创作,主要内容包括:本申请公开了一种网格生产设备、网格及制作网格的方法,包括铺线装置以及设置于铺线装置下游侧的后续加工装置。其中,铺线装置用于铺设网格的经线和纬线,从而形成网格,铺线装置包括:经线传输装置,用于传输网格的经线;第一纬线铺设装置,设置于经线传输装置的传输路径的上方,用于在经线上方铺设第一纬线;以及第二纬线铺设装置,设置于经线传输装置的传输路径的下方,用于在经线下方铺设第二纬线。(The application discloses a grid production device, a grid and a method for manufacturing the grid. Wherein the thread laying device is used for laying the warp and weft of the grid so as to form the grid, and the thread laying device comprises: the warp transmission device is used for transmitting warps of the grid; the first weft laying device is arranged above the transmission path of the warp transmission device and used for laying the first weft above the warp; and a second weft laying device arranged below the transmission path of the warp transmission device and used for laying the second weft below the warp.)

1. A mesh production apparatus comprising a wire laying device (10) and a post-processing device (201-207) disposed on a downstream side of the wire laying device (10), wherein the wire laying device (10) is configured to lay warp and weft wires of a mesh to form the mesh, characterized in that the wire laying device (10) comprises:

a warp thread transmission device (101) for transmitting warp threads of the grid;

a first weft laying device (102) provided above the transfer path of the warp transport device (101) for laying a first weft over the warp; and

and a second weft laying device (103) arranged below the transmission path of the warp transmission device (101) and used for laying second weft below the warp.

2. Grid production plant according to claim 1, characterized in that the warp thread transport means (101) comprise a plurality of conveyor belts (1011) arranged in parallel at predetermined intervals.

3. Grid production device according to claim 2, characterized in that the plurality of conveyor belts (1011) are provided with a respective snap groove (1012) for fixing the warp threads at a respective position.

4. The mesh production plant according to claim 2, characterized in that the first weft laying device (102) comprises a first roller (1021) arranged above the transport path and the second weft laying device (103) comprises a second roller (1022) arranged below the transport path, wherein the first roller (1021) is arranged adjacent to the second roller (1022) for compressing the first weft, the warp and the second weft.

5. The mesh production apparatus according to claim 4, wherein a surface of the first roller (1021) is provided with a groove for fixing the first weft thread, a surface of the second roller (1022) is provided with a groove for fixing the second weft thread, and positions of the grooves of the first roller (1021) and the second roller (1022) correspond to an interval between the conveyor belts (1011).

6. Grid production plant according to claim 1, characterized in that it further comprises gluing means (105a, 105b) provided respectively to said first weft laying means (102) and to said second weft laying means (103), wherein

The glue passing devices (105a, 105b) contain resin liquid, so that the first weft and the second weft are subjected to glue dipping through the corresponding glue passing devices (105a, 105 b); and wherein

The thread laying device (10) further comprises a warp thread laying device (104), wherein

The warp laying device (104) is used for laying warps on the warp transmission device (101); and wherein

The subsequent processing device (201-207) comprises a pressing and glue removing device (207) and is used for extruding the grids and removing glue and shaping the grids.

7. The mesh production plant according to claim 6, characterized in that the post-processing devices (201-207) further comprise a first oven (201), an embossing device (202), a second oven (203), a pulling device (204), a cutting device (205) and a stacking device (206), wherein

The first oven (201) is arranged on the downstream side of the pressing and glue removing device (207) and is used for drying and curing the grids;

the embossing device (202) is arranged at the downstream side of the first oven (201) and is used for embossing on the surface of the grid;

the second oven (203) is arranged at the downstream side of the embossing device (202) and is used for drying and curing the grids again;

said drawing device (204) being arranged on the downstream side of said second oven (203) for drawing said grid and transferring it to said cutting device (205);

the cutting device (205) is used for cutting the grid conveyed by the traction device (204); and

the stacking device (206) is used for arranging and stacking the grids after cutting is finished.

8. A grid, comprising: a warp layer; a first weft layer located above the warp layer; and a second weft layer located below the warp layer.

9. The mesh according to claim 8, wherein the warp layer is constituted by fiber-reinforced ribs as warp, wherein the fiber-reinforced ribs are molded by compounding a plurality of bundles of fibers with a resin; and

the first weft layer and the second weft layer are constituted by fiber yarns as wefts.

10. A method of making a grid, comprising: laying a plurality of warps on a warp conveying device (101) of the grid production equipment of claim 1;

laying a plurality of first weft threads over the warp threads by means of a first weft laying device (102) of the grid production plant; and

laying a plurality of second wefts under the warps by a second weft laying device (103) of the grid production equipment.

Technical Field

The present application relates to grid production technology, and in particular, to a grid production apparatus, a grid, and a method for manufacturing a grid.

Background

The fiber mesh cloth material has excellent mechanical property, and can be widely applied to civil engineering as a functional material and a structural material. The fiber gridding cloth which is used in the market mostly comprises glass fiber gridding cloth, basalt fiber gridding cloth, carbon fiber gridding cloth and the like.

Although the related art has been used to manufacture the corresponding fiber mesh cloth, there are many problems in the prior art. The first is that the fiber laying process is discontinuous, a demolding step is needed, continuous production cannot be realized, and the requirement for a large amount of application of grid products at present cannot be met. Secondly, the manufactured fiber mesh cloth is thin and is difficult to meet the application requirement of a large-thickness mesh.

Aiming at the technical problems that the application requirements of a large number of grid products are difficult to meet and the application requirements of a grid with large thickness are difficult to meet in the prior art, an effective solution is not provided at present.

Disclosure of Invention

The present disclosure provides a mesh production apparatus, a mesh and a method of making a mesh. The technical problems that a large number of application requirements of grid products are difficult to meet and application requirements of grids with large thickness are difficult to meet in the prior art are at least solved.

According to an aspect of the present application, there is provided a mesh production apparatus including a wire laying device and a post-processing device disposed on a downstream side of the wire laying device. Wherein the thread laying device is used for laying the warp and weft of the grid so as to form the grid, and the thread laying device comprises: the warp transmission device is used for transmitting warps of the grid; the first weft laying device is arranged above the transmission path of the warp transmission device and used for laying the first weft above the warp; and a second weft laying device arranged below the transmission path of the warp transmission device and used for laying the second weft below the warp.

Optionally, the warp transport device comprises a plurality of conveyor belts arranged in parallel at predetermined intervals.

Optionally, the plurality of conveyor belts are respectively provided with a clamping groove for fixing the warp thread at a corresponding position.

Alternatively, the first weft laying device comprises a first roller arranged above the transport path and the second weft laying device comprises a second roller arranged below the transport path. Wherein the first roller wheel and the second roller wheel are arranged adjacently and are used for compressing the first weft, the warp and the second weft.

Optionally, the surface of the first roller is provided with a slot for fixing the first weft, the surface of the second roller is provided with a slot for fixing the second weft, and the positions of the slots of the first roller and the second roller correspond to the interval between the conveyor belts.

Optionally, the device further comprises glue passing devices respectively arranged on the first weft laying device and the second weft laying device, wherein the glue passing devices contain resin liquid, so that the first weft and the second weft are subjected to glue dipping through the corresponding glue passing devices.

Optionally, the thread laying device further comprises a warp thread laying device, wherein the warp thread laying device is used for laying warp threads onto the warp thread transmission device.

Optionally, the subsequent processing device comprises a pressing and glue removing device for extruding the grid and removing glue and shaping the grid.

Optionally, the subsequent processing device further comprises a first oven, an embossing device, a second oven, a traction device, a cutting device and a stacking device. The first drying oven is arranged on the downstream side of the pressing and glue removing device and used for drying and curing the grids; the embossing device is arranged on the downstream side of the first oven and used for embossing patterns on the surface of the grid; the second oven is arranged at the downstream side of the embossing device and is used for drying and curing the grids again; the traction device is arranged at the downstream side of the second oven and used for drawing the grids and transmitting the grids to the cutting device; the cutting device is used for cutting the grids transmitted by the traction device; and the stacking device is used for arranging and stacking the cut grids.

Optionally, the post-processing device comprises a pulling device, wherein the working speed of the laying device and the pulling device is the same.

According to another aspect of the present application, a grid is provided. The method comprises the following steps: a warp layer; a first weft layer located above the warp layer; and a second weft layer located below the warp layer.

Alternatively, the warp layer is constituted by fiber-reinforced ribs as warp, wherein the fiber-reinforced ribs are formed by compounding a plurality of bundles of fibers with a resin; and the first weft layer and the second weft layer are constituted by fiber yarns as wefts.

According to yet another aspect of the present application, there is provided a method of making a grid, comprising: laying a plurality of warps on a warp conveying device of the grid production equipment of claim 1; a plurality of first wefts are paved above the warps by a first weft paving device of the grid production equipment; and laying a plurality of second wefts below the warps by a second weft laying device of the grid production equipment.

Optionally, the warp threads are fiber-reinforced ribs prepared by bonding bundles of fibers with a resin; and the first weft and the second weft are fiber yarns.

Therefore, the technical problem in the prior art is solved through the technical scheme of the embodiment, and the embodiment is suitable for a large amount of grid product applications and large-thickness grid applications in the technical field of grid production, and has the following advantages:

1. by using the prefabricated warp threads, the production flow is simplified, the continuous production is realized, and the production speed is accelerated;

2. the production of the multi-layer grids is realized by using the wire laying device;

3. through draw-in groove, first running roller and the second running roller on warp transmission device's the conveyer belt, guaranteed the dimensional stability of big thickness net.

The above and other objects, advantages and features of the present application will become more apparent to those skilled in the art from the following detailed description of specific embodiments thereof, taken in conjunction with the accompanying drawings.

Drawings

Some specific embodiments of the present application will be described in detail hereinafter by way of illustration and not limitation with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:

FIG. 1 is a schematic diagram of the overall structure of a grid production facility according to one embodiment of the present application;

FIG. 2 is a schematic view of the warp thread conveying device and the weft thread laying device of the grid production plant shown in FIG. 1;

FIG. 3 is a side view of the conveyor belt of the warp transporting device of the mesh producing apparatus shown in FIG. 1;

FIG. 4 is a schematic view of the shaft of the conveyor belt of the warp transporting device of the mesh producing apparatus shown in FIG. 1;

fig. 5 is a schematic view of a roller of the pressing and glue removing device of the grid production equipment shown in fig. 1.

Detailed Description

It should be noted that, in the present disclosure, the embodiments and features of the embodiments may be combined with each other without conflict. The present disclosure will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

In order to make the technical solutions of the present disclosure better understood by those skilled in the art, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below with reference to the drawings in the embodiments of the present disclosure, and it is obvious that the described embodiments are only some embodiments of the present disclosure, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments disclosed herein without making any creative effort, shall fall within the protection scope of the present disclosure.

It should be noted that the terms "first," "second," and the like in the description and claims of the present disclosure and in the above-described drawings are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances for describing the embodiments of the disclosure herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

FIG. 1 is a schematic diagram of the overall structure of a grid production facility according to one embodiment of the present application; FIG. 2 is a schematic view of the warp thread conveying device and the weft thread laying device of the grid production plant shown in FIG. 1; FIG. 3 is a side view of the conveyor belt of the warp transporting device of the mesh producing apparatus shown in FIG. 1; FIG. 4 is a schematic view of the shaft of the conveyor belt of the warp transporting device of the mesh producing apparatus shown in FIG. 1; fig. 5 is a schematic view of a roller of the pressing and glue removing device of the grid production equipment shown in fig. 1. Referring to fig. 1 to 5, the mesh production apparatus of the present embodiment includes a wire laying device 10 and subsequent processing devices 201 to 207 disposed at a downstream side of the wire laying device 10. Wherein the thread laying device 10 is used for laying the warp and weft of a grid, thereby forming the grid, the thread laying device 10 comprising: the warp transmission device 101 is used for transmitting warps of the grid; a first weft laying device 102 provided above the transfer path of the warp conveying device 101 for laying a first weft over the warp; and a second weft laying device 103 provided below the transfer path of the warp transport device 101 for laying a second weft below the warp.

As described in the background art, the fiber mesh fabric material itself has excellent mechanical properties, and can be widely used in civil engineering as a functional material or a structural material. The fiber gridding cloth which is used in the market mostly comprises glass fiber gridding cloth, basalt fiber gridding cloth, carbon fiber gridding cloth and the like.

Although the related technology is used for manufacturing the corresponding fiber mesh cloth at present, the fiber mesh cloth manufactured by the prior art is thin and is difficult to meet the application requirement of a large-thickness mesh.

Aiming at the technical problem, the method aims to solve the problem that the influence on grid production caused by the difficulty in meeting the application requirements of a large number of grid products and the application requirements of a large-thickness grid is difficult to meet. The grid production equipment comprises a wire laying device 10 and subsequent processing devices 201-207 arranged on the downstream side of the wire laying device 10. The thread laying device 10 comprises a warp transport device 101, a first weft laying device 102 and a second weft laying device 103. Wherein the warp thread transmission device 101 is arranged at the middle position of the first weft thread laying device 102 and the second weft thread laying device 103, and the warp thread transmission device 101 is used for transmitting and stacking warp threads at equal intervals. The first weft laying device 102 is disposed above the transfer path of the warp transport device 101 so that the first weft laying device 102 can lay a first weft over the warp transport device 101; the second weft laying device 103 is disposed below the transfer path of the warp transport device 102 so that the second weft laying device 103 can lay a second weft below the warp transport device 101. The warps laid in the middle, the first wefts laid above and the second wefts laid below are sequentially arranged in a crossed manner to form a grid with a sandwich layer structure. Since the first weft laying device 102 is arranged above the warp thread transport device 101, the second weft laying device 103 is arranged below the warp thread transport device 101. Therefore, the grid with the sandwich layer structure can effectively solve the problem that the grid with large thickness is difficult to meet in the prior grid production technology. Preferably, a plurality of groups of weft laying devices can be respectively added above and below the warp laying device 101. For example a third weft laying device and a fourth weft laying device for increasing the thickness of the grid.

Therefore, in the above manner, the mesh production equipment according to the embodiment can lay multiple layers of weft yarns by additionally arranging the first weft yarn laying device 102 and/or the second weft yarn laying device 103 above and below the warp yarn conveying device 101, so as to achieve the purpose of manufacturing a mesh with a sandwich layer structure. The technical problem that the application requirement of the large-thickness grid is difficult to meet in the prior art is solved.

Alternatively, the warp transport device 101 includes a plurality of conveyor belts 1011 arranged in parallel at predetermined intervals.

Specifically, as shown in fig. 2/4, the warp transport device 101 is provided with a plurality of conveyor belts 1011 arranged in parallel at predetermined intervals. Warp is placed on warp transmission device 101's conveyer belt 1011, and warp transmission device 101's conveyer belt 1011 drives warp and transmits to setting up follow-up processingequipment 201 ~ 207 at warp transmission device 101 downstream side. The transmission belt 1011 arranged on the warp transmission device 101 can ensure that the whole production process is continuous, greatly improves the production efficiency and increases the production capacity of grids.

Referring also to fig. 4, a roller 1013 for driving the conveyor belt is provided with a groove on its surface for catching the conveyor belt 1011.

Alternatively, the plurality of conveyor belts 1011 are provided at respective positions with catching grooves 1012 for fixing warp threads, respectively.

Specifically, as shown in fig. 2, a plurality of parallel conveyor belts 1011 are provided at equal intervals on the warp transport device 101. A locking groove 1012 for fixing the warp thread is provided on the belt 1011. The catching grooves 1012 are preferably arranged at equal intervals, so that the intervals between warps can be made equal. Therefore, the grid generated by the warps and the wefts can be regular in shape, and the quality of the grid produced by the grid production equipment in the embodiment is guaranteed.

Alternatively, the first weft laying device 102 comprises a first roller 1021 arranged above the transport path and the second weft laying device 103 comprises a second roller 1022 arranged below the transport path. Wherein the first roller 1021 and the second roller 1022 are disposed adjacently for compressing the first weft, the warp and the second weft.

Specifically, referring to fig. 2, the first weft laying device 102 includes a first roller 1021 disposed above the transport path. The second weft laying device 103 comprises a second roller 1022 arranged below the transport path. The first roller 1021 and the second roller 1022 are located next to the warp thread transfer device 101. When the warp thread transferring device 101, the first weft thread laying device 102 and the second weft thread laying device 103 transfer the warp threads, the first weft threads and the second weft threads to the middle of both the first roller 1021 and the second roller 1022, respectively, the first roller 1021 and the second roller 1022 serve to fold the warp threads, the first weft threads and the second weft threads and to compress the warp threads, the first weft threads and the second weft threads. So that the warp threads, the first weft threads and the second weft threads are compressed and form a grid of the sandwich structure. Therefore, the formed grid can meet the aim of increasing the thickness of the grid, and the requirement of application of the grid with large thickness is met.

Optionally, a surface of the first roller 1021 is provided with a notch for fixing the first weft, a surface of the second roller 1022 is provided with a notch for fixing the second weft, and positions of the notches of the first roller 1021 and the second roller 1022 correspond to an interval between the conveyor belts 1011.

Specifically, as shown in fig. 2, a surface of the first roller 1021 is provided with a groove for fixing the first weft, and a surface of the second roller 1022 is provided with a groove for fixing the second weft. The first and second wefts are transferred into the pockets of the first and second rollers 1021 and 1022, respectively, and the positions of the first and second wefts in the pockets can be made to correspond to the intervals between the conveyor belts 1011. Therefore, the grid generated by the warps and the wefts can be regular in shape, and the quality of the grid produced by the grid production equipment in the embodiment is guaranteed.

Optionally, the glue spreading device 105 is further included, wherein the glue spreading device 105 contains resin liquid, and the first weft and the second weft are subjected to glue dipping through the glue spreading device 105; and the gluing device 105 transfers the first and second weft threads that have been glued to the first and second weft laying devices 102, 103.

Specifically, referring to fig. 1, the mesh production apparatus further includes a glue applicator 105. The laminating device 105 is arranged upstream of the first weft laying device 102 and the second weft laying device 103. The glue passing device 105 contains resin liquid, when the first weft and the second weft pass through the glue passing device 105, the first weft and the second weft are fully impregnated, and the impregnated first weft and the impregnated second weft are transmitted to the first weft laying device 102 and the second weft laying device 103. The first weft and the second weft are transported by the first weft laying device 102 and the second weft laying device 103 so that the warp, the first weft and the second weft can be sufficiently bonded together. The weft yarns can be well soaked before being laid, and the strength of the weft yarns is enhanced. And the technical problems that the silk laying process is discontinuous, a demoulding step is needed, continuous production cannot be realized, and the requirement for a large amount of application of grid products at present cannot be met in the prior art are solved.

Optionally, the thread laying device 10 further comprises a warp thread laying device 104, wherein the warp thread laying device 104 is used for laying warp threads onto the warp thread transport device 101.

Specifically, referring to fig. 1, the mesh production apparatus includes a wirelaying apparatus 10. The thread laying device 10 further comprises a warp thread laying device 104, the warp thread laying device 104 being arranged on the left side of the warp thread transport device 104. Wherein the warp depositing device 104 is used to deposit warp threads onto the warp transport device.

Preferably, the warp threads are a fibre-reinforced composite material having a length and a thickness.

Optionally, a pressing and glue removing device 207 is further included, wherein the pressing and glue removing device 207 removes glue from the grid transmitted by the wire laying device 10 and shapes the grid.

Specifically, referring to fig. 1, the grid production equipment further includes a pressing and glue removing device 207. The pressing and glue removing device 207 is disposed on the upstream side of the warp conveying device 101. The nip stripper 207 is composed of two rubber rollers, and pneumatic devices are mounted on the two rubber rollers. The pressed grid is conveyed to a swaging and degumming device 207 through a wire conveying device 207, and a rubber roller provided with a pneumatic device enables the swaging and degumming device 207 to apply the same pressure when the grid is extruded. Thereby enabling the transported mesh to be compacted and excess resin liquid to be removed. The pressing and glue removing device 207 can enable the grids to be more compact, and can remove redundant glue to achieve the shaping effect. Solves the problems that the prior art needs demoulding and can not realize continuous production.

Optionally, the subsequent processing devices 201 to 207 further include a first oven 201, an embossing device 202, a second oven 203, a traction device 204, a cutting device 205, and a stacking device 206. The first oven 201 is used for receiving the grid from which the excess resin liquid is removed and drying and curing the grid; the embossing device 202 receives the grid dried and cured by the first oven 201 and presses patterns on the surface of the grid; the second oven 203 receives the grid subjected to surface embossing by the embossing device 202 and dries and solidifies the grid again; the traction device 204 is used for receiving the grid transmitted by the wire laying device 10 and transmitting the grid to the cutting device 205; the cutting device 205 receives the mesh delivered by the traction device 204 and cuts it; and the stacking device 206 arranges and stacks the cut grids.

Specifically, referring to fig. 1, the grid production equipment comprises subsequent processing devices 201-207. The subsequent processing devices 201-207 further comprise a first oven 201, an embossing device 202, a second oven 203, a traction device 204, a cutting device 205 and a stacking device 206. The first oven 201 is used for receiving the grids from which the excess resin liquid is removed and drying and curing the grids, and the first oven 201 heats and cures the grids to 80% in preparation for the embossing device 202 to emboss patterns on the surfaces of the grids. The embossing device 202 receives the grid dried and cured by the first oven 201 and presses patterns on the surface of the grid. The second oven 203 receives the grid subjected to surface embossing by the embossing device 202 and dries and cures the grid again until the grid is completely cured. The traction device 204 is adapted to receive the grid transmitted by the wirelaying apparatus 10 and to transmit the grid to the cutting device 205. The cutting device 205 receives the mesh delivered by the traction device 204 and cuts it, the cutting device 205 cutting the mesh at a fixed speed, so as to form meshes of the same shape and/or size. And the stacking device 206 arranges and stacks the cut grids. Therefore, the grids processed by the post-processing devices 201 to 207 can be really put into use.

Alternatively, the speed of operation of the wirelaying apparatus 10 and the pulling apparatus 204 is the same.

Specifically, referring to FIG. 1, the post-processing devices 201-207 include a pulling device 204. The thread laying device 10 comprises a warp transport device 101, a first weft laying device 102 and a second weft laying device 103. Wherein the travelling speed of the traction device 204 and the travelling speed of the warp thread conveying device 101, the first weft laying device 102 and the second weft laying device 103 are the same. Therefore, the cut grids can be guaranteed to be in the same shape and/or size, and the quality of the produced grids is guaranteed.

Further, according to another aspect of the present embodiment, there is provided a mesh comprising: a warp layer; a first weft layer located above the warp layer; and a second weft layer located below the warp layer.

Specifically, referring to FIG. 1, a grid is provided. The grid comprises a warp layer arranged in the middle, a first weft layer arranged above the warp layer and a second weft layer arranged below the warp layer. The warp layer, the first weft layer and the second weft layer combine to form a grid of a sandwich layer structure. The grid with the sandwich layer structure can meet the use requirement of a grid with large thickness.

Alternatively, the warp layer is constituted by fiber-reinforced ribs as warp, wherein the fiber-reinforced ribs are formed by compounding a plurality of bundles of fibers with a resin; and the first weft layer and the second weft layer are constituted by fiber yarns as wefts.

Specifically, the warp layer is constituted by fiber reinforcing ribs as warp, and the first weft layer and the second weft layer are constituted by fiber yarns. The weft yarns as weft layers are formed by prefabricated reinforcement. And the weft yarns which are prefabricated and reinforced are soaked and bonded together by resin liquid to form a weft layer. The prefabricated reinforced fiber reinforced rib can meet the effect that the grid performance is superior and the grid quality meets the application.

Further, although not shown in fig. 1, the left ends of the laminating devices 105a and 105b are provided with yarn shafts for transporting fiber yarns. The fiber yarns of the first weft layer and the second weft layer thus enter the sizing devices 105a and 105b from the left side to complete the impregnation.

Further, according to still another aspect of the present embodiment, there is provided a method of manufacturing a mesh, including: laying a plurality of warps on the warp conveying device 101 of the mesh production apparatus of claim 1; laying a plurality of first wefts above the warps by a first weft laying device 102 of the grid production equipment; and laying a plurality of second wefts below the warps by a second weft laying device 103 of the grid production equipment.

Specifically, referring to fig. 1 to 5, a method for manufacturing a grid includes laying a plurality of warps above a warp conveying device 101 of a grid production facility. The first weft laying device 102 lays a plurality of parallel first wefts at equal intervals over a plurality of warps. The second weft laying device 103 lays a plurality of parallel second wefts at equal intervals below the plurality of warps. Thus, the first weft threads located above, the warp threads located in the middle and the second weft threads located below form a grid of a sandwich structure. The purpose that the grid with large thickness can be produced and the produced grid with large thickness can be put into application can be met.

Optionally, the warp threads are fiber-reinforced ribs prepared by bonding bundles of fibers with a resin; and the first weft and the second weft are fiber yarns.

In particular, the weft is constituted by weft yarns and the warp is constituted by fibre-reinforced ribs. The prefabricated reinforced composite fiber wires are soaked and bonded together by resin liquid to form the fiber reinforced rib. The prefabricated reinforced fiber reinforced rib can meet the effect that the grid performance is superior and the grid quality meets the application.

Preferably, the fibre-reinforced ribs are high-performance fibres. The high-performance fiber can be one or more of carbon fiber, ultra-high molecular weight polyethylene fiber, aramid fiber, polyimide fiber, polysulfonamide fiber, polyphenylene sulfide fiber, polyether ether ketone fiber, poly-p-phenylene benzobisoxazole fiber and basalt fiber.

Therefore, the technical problem in the prior art is solved through the technical scheme of the embodiment, and the embodiment is suitable for a large amount of grid product applications and large-thickness grid applications in the technical field of grid production, and has the following advantages:

1. by using the prefabricated warp threads, the production flow is simplified, the continuous production is realized, and the production speed is accelerated;

2. the production of the multi-layer grids is realized by using the wire laying device;

3. through draw-in groove, first running roller and the second running roller on warp transmission device's the conveyer belt, guaranteed the dimensional stability of big thickness net.

The relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present disclosure unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.

Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

In the description of the present disclosure, it is to be understood that the orientation or positional relationship indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the orientation or positional relationship shown in the drawings, and are presented only for the convenience of describing and simplifying the disclosure, and in the absence of a contrary indication, these directional terms are not intended to indicate and imply that the device or element being referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the disclosure; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.

The above description is only for the preferred embodiment of the present application, but the scope of the present application is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present application should be covered within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

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