阅读说明：本技术 一种用于安装装配建筑模板的数据分析式辅助机械 (Data analysis type auxiliary machine for installing and assembling building templates ) 是由 周昌法 于 2021-07-09 设计创作，主要内容包括：本发明的目的在于提供一种用于安装装配建筑模板的数据分析式辅助机械,用于解决对建筑模板辅助装配安装的技术问题。一种用于安装装配建筑模板的数据分析式辅助机械,包括：用于存储和处理数据的控制系统；用于承接并顶靠建筑模板的背推系统；用于调节背推系统移动方位的移动定位机构。(The invention aims to provide a data analysis type auxiliary machine for installing and assembling a building template, which is used for solving the technical problem of auxiliary assembling and installing of the building template. A data analysis-based auxiliary machine for installing an assembled building panel, comprising: a control system for storing and processing data; the back pushing system is used for bearing and propping against the building template; and the moving positioning mechanism is used for adjusting the moving direction of the back pushing system.)

1. A data analysis-based auxiliary machine for installing and assembling building panels, comprising:

a control system for storing and processing data;

the back pushing system is used for bearing and propping against the building template;

and the moving positioning mechanism is used for adjusting the moving direction of the back pushing system.

2. The auxiliary machine for installing and assembling the building templates as claimed in claim 1, wherein the moving and positioning mechanism comprises a longitudinal moving base moving longitudinally along the installation building templates, a lifting hydraulic cylinder installed on the longitudinal moving base for driving the transverse moving base to lift;

the back pushing system comprises a back pushing movable frame, a back pushing hydraulic cylinder and a push plate frame, the push plate frame is installed on the back pushing movable frame, the lower end of the back pushing movable frame is hinged to the transverse moving base, and the back pushing hydraulic cylinder is arranged between the back pushing movable frame and the transverse moving base.

3. A data analysis-based auxiliary machine for installing and erecting building templates as claimed in claim 2, wherein said lateral moving base is slidably provided with a lateral slide plate by a lateral hydraulic cylinder.

4. The data analysis auxiliary machine for installing and assembling building templates of claim 2, wherein the lower end of the pushing plate frame is connected with a bottom supporting plate through a bottom supporting hydraulic cylinder.

5. The data analysis type auxiliary machine for installing and assembling the building template as claimed in claim 2, wherein a plurality of back-pushing hydraulic cylinders are arranged on the pushing plate frame, and the movable output ends of the back-pushing hydraulic cylinders are provided with bearing plates; a bearing position detection switch is also arranged at the position of the back-pushing hydraulic cylinder arranged on the push plate frame.

6. The auxiliary machine for installing and assembling building templates of claim 5, wherein the pressure bearing plate is provided with a push plate pressure sensor.

7. The auxiliary machine for installing and assembling building templates of claim 2, wherein the frame of the pushing plate frame is provided with a pushing plate orientation detection switch.

8. The data analysis type auxiliary machine for installing and assembling the building templates as claimed in claim 2, wherein a sliding pushing hydraulic cylinder is arranged on the pushing plate frame, and a sliding jacking roller is arranged on a power output end of the sliding pushing hydraulic cylinder.

9. The data analysis type auxiliary machine for installing and assembling the building template as claimed in claim 2, wherein a limiting mechanism is arranged on the back surface of the push plate frame, the limiting mechanism comprises a limiting hydraulic motor, a limiting longitudinal hydraulic cylinder, a limiting pushing hydraulic cylinder and a limiting plate, the limiting hydraulic motor is arranged at the central position of the back surface of the push plate frame, the limiting longitudinal hydraulic cylinder is arranged along the parallel direction of the push plate frame, and the rear end of the limiting longitudinal hydraulic cylinder is connected with a rotary power output end of the limiting hydraulic motor; the limiting pushing hydraulic cylinder is arranged at the power output end of the limiting longitudinal hydraulic cylinder and is perpendicular to the push plate frame in the direction; the limiting plate is arranged at the power output end of the limiting pushing hydraulic cylinder.

10. The auxiliary machine for installing and assembling building templates of claim 9, wherein the outer end of the limiting plate is provided with a limiting adjustment pressure sensor.

Technical Field

The invention relates to the technical field of installation of building templates during assembly, in particular to a data analysis type auxiliary machine for installing and assembling building templates.

Background

Along with the rapid development of the building industry, the modern construction process has shorter and shorter time limit requirement on the construction period, especially on some special use occasions. Therefore, the fabricated building template is produced at the same time. In the prior art, when installing the formwork, a steel frame or other fixed body for installing the building formwork is firstly constructed, and then the building formwork is lifted by a crane and moved to an installation position. When the building house is higher, the building template cannot be accurately moved in place due to the crane. Therefore, workers often need to hold tools to hook and pull the templates to adjust the template installation position in place. This kind of mode, it is great to workman's physical demands, also has very big potential safety hazard.

Disclosure of Invention

The invention aims to provide a data analysis type auxiliary machine for installing and assembling a building template, which is used for solving the technical problem of auxiliary assembling and installing of the building template.

The technical scheme adopted by the invention for solving the technical problems is as follows:

a data analysis-based auxiliary machine for installing an assembled building panel, comprising:

a control system for storing and processing data;

the back pushing system is used for bearing and propping against the building template;

and the moving positioning mechanism is used for adjusting the moving direction of the back pushing system.

Furthermore, the mobile positioning mechanism comprises a longitudinal mobile base which moves longitudinally along the installation building template, and a lifting hydraulic cylinder which is arranged on the longitudinal mobile base and is used for driving the transverse mobile base to lift;

the back pushing system comprises a back pushing movable frame, a back pushing hydraulic cylinder and a push plate frame, the push plate frame is installed on the back pushing movable frame, the lower end of the back pushing movable frame is hinged to the transverse moving base, and the back pushing hydraulic cylinder is arranged between the back pushing movable frame and the transverse moving base.

Furthermore, a transverse sliding plate is arranged on the transverse moving base in a sliding mode through a transverse hydraulic cylinder.

Furthermore, the lower end of the push plate frame is connected with a bottom supporting plate through a bottom supporting hydraulic cylinder.

Furthermore, a plurality of back-pushing hydraulic cylinders are arranged on the push plate frame, and a pressure bearing plate is arranged at the dynamic output end of each back-pushing hydraulic cylinder; a bearing position detection switch is also arranged at the position of the back-pushing hydraulic cylinder arranged on the push plate frame.

Furthermore, a push plate pressure sensor is arranged on the pressure bearing plate.

Furthermore, a push plate position detection switch is arranged at the frame of the push plate frame.

Furthermore, a sliding pushing hydraulic cylinder is arranged on the push plate frame, and a sliding jacking roller wheel is arranged at the power output end of the sliding pushing hydraulic cylinder.

Furthermore, a limiting mechanism is arranged on the back face of the push plate frame and comprises a limiting hydraulic motor, a limiting longitudinal hydraulic cylinder, a limiting pushing hydraulic cylinder and a limiting plate, the limiting hydraulic motor is arranged at the central position of the back face of the push plate frame, the limiting longitudinal hydraulic cylinder is arranged along the parallel direction of the push plate frame, and the rear end of the limiting longitudinal hydraulic cylinder is connected with a rotary power output end of the limiting hydraulic motor; the limiting pushing hydraulic cylinder is arranged at the power output end of the limiting longitudinal hydraulic cylinder and is perpendicular to the push plate frame in the direction; the limiting plate is arranged at the power output end of the limiting pushing hydraulic cylinder.

Furthermore, the outer end of the limiting plate is provided with a limiting and adjusting pressure sensor.

The effect provided in the summary of the invention is only the effect of the embodiment, not all the effects of the invention, and one of the above technical solutions has the following advantages or beneficial effects:

1. according to the technical scheme, the lifting building template can be received and pressed against and installed on the steel frame through the matching of the mobile positioning mechanism and the back pushing system; the labor force is reduced, and the safety of the working process is improved.

2. The movable positioning mechanism can adjust the direction of the back pushing system in the longitudinal direction, the transverse direction and the height so as to meet the requirements of bearing the building template and moving the building template to the installation position.

3. A bearing position detection switch on a push plate frame in the back pushing system can detect whether a hoisted building template is in an inclined state and cannot be in parallel and level butt joint with the push plate frame when the hoisted building template is close to the push plate frame; and then, the push plate hydraulic cylinder at the corresponding position can adjust the landing direction of the building template.

4. If the bearing detection switch on one side of the push plate frame detects that the building template is close to the push plate frame, and the bearing detection switch on the opposite side of the push plate frame corresponding to the frame does not detect the building template, the building template is proved to deviate from one side of the push plate frame bearing position and cannot fall in the supporting range, and at the moment, the limiting mechanism can drive the building template to move to the corresponding side until the bearing detection switch on the corresponding side of the push plate frame detects the building template.

5. When the limiting pushing hydraulic cylinder of the limiting mechanism drives the limiting plate to move towards the outer end, if the limiting adjusting pressure sensor at the outer end of the limiting plate pushes against the building template to be triggered, the fact that the offset distance of the building template is too large and the extending distance of the longitudinal hydraulic cylinder cannot meet the requirement by limiting alone is proved, and then the bearing position of the pushing plate frame can be adjusted by matching the movable positioning mechanism and the back pushing supporting mechanism; the orientation of the building template can also be adjusted by the crane.

Drawings

FIG. 1 is a schematic side view of an embodiment of the present invention;

FIG. 2 is a schematic view of the push plate mechanism in the direction A of FIG. 1;

FIG. 3 is an enlarged view of a portion of FIG. 1 at B;

FIG. 4 is an enlarged view of a portion of FIG. 1 at C;

FIG. 5 is an enlarged view of a portion of FIG. 2 at D;

in the figure: 1. a steel frame; 2. a longitudinally moving guide rail; 3. longitudinally moving the base; 4. a longitudinal hydraulic motor; 5. lifting the support frame; 6. a lifting hydraulic cylinder; 7. transversely moving the base; 8. a transverse hydraulic cylinder; 9. a transverse slide plate; 10. a back-pushing movable frame; 11. back-pushing the chassis; 12. a back-pushing hydraulic cylinder; 13. a push plate frame; 14. a push plate hydraulic cylinder; 15. a push plate pressure sensor; 16. a push plate orientation detection switch; 17. a reception orientation detection switch; 18. a sliding pushing hydraulic cylinder; 19. sliding and jacking the roller; 20. a pressure bearing plate; 21. a limiting hydraulic motor; 22. limiting a longitudinal hydraulic cylinder; 23. a limiting transverse hydraulic cylinder; 24. a limiting plate; 25. a limiting and adjusting pressure sensor; 26. a collet hydraulic cylinder; 27. a bottom support plate.

Detailed Description

As shown in fig. 1 to 5, a data analysis-type auxiliary machine for installing and assembling a building template comprises a control system, a mobile positioning mechanism and a back pushing system. The control system is used for storing and collecting data and controlling the movement of the mobile positioning mechanism and the back pushing system according to data information; the back pushing system is used for receiving and adjusting the building templates lifted by the crane, and the mobile positioning mechanism drives the back pushing system to move to the position of the steel frame 1 where the building templates need to be installed.

The mobile positioning mechanism comprises a longitudinal moving guide rail 2, a longitudinal moving base 3, a longitudinal hydraulic motor 4, a lifting support frame 5, a lifting hydraulic cylinder 6, a transverse moving base 7, a transverse hydraulic cylinder 8 and a transverse sliding plate 9. The longitudinal moving guide rail 2 is longitudinally arranged along the plant installation steel frame 1 and is arranged on the ground; the longitudinal moving base 3 is arranged on the longitudinal moving guide rail 2 through the longitudinal moving of the roller, the longitudinal hydraulic motor 4 is arranged on the longitudinal moving base 3, and the rotary power output end of the longitudinal hydraulic motor 4 is connected with the rotary power input end of the roller on the longitudinal moving base 3. The lifting support frame 5 is vertically arranged on the longitudinal moving base 3, and the lower end of the transverse moving base 7 is arranged on the lifting support frame 5 in a lifting way through a support and a sleeve; the lifting hydraulic cylinder 6 is vertically arranged on the longitudinal moving base 3, and the lifting moving power output end of the lifting hydraulic cylinder 6 is connected with the lifting moving power input end of the transverse moving base 7. The transverse sliding plate 9 is arranged at the upper end of the transverse moving base 7 in a transverse sliding mode, the transverse hydraulic cylinder 8 is also arranged on the transverse moving base 7, and the transverse moving power output end of the transverse hydraulic cylinder 8 is connected with the transverse moving power input end of the transverse sliding plate 9.

The back pushing system comprises a back pushing supporting mechanism, a push plate mechanism, a limiting mechanism and a bottom dragging mechanism. The back pushing support mechanism is arranged on the transverse sliding plate 9 and comprises a back pushing movable frame 10, a back pushing bottom frame 11 and a back pushing hydraulic cylinder 12. The lower end of the back pushing movable frame 10 is hinged with the inner end of the transverse sliding plate 9, and the back pushing underframe 11 is transversely arranged on the transverse sliding plate 9; the back pushing hydraulic cylinder 12 is hinged between the back pushing base frame 11 and the back pushing movable frame 10 and is used for controlling the rotation angle of the back pushing movable frame 10. The push plate mechanism comprises a push plate frame 13, a push plate hydraulic cylinder 14, a push plate pressure sensor 15, a push plate direction detection switch 16, a bearing direction detection switch 17, a sliding pushing hydraulic cylinder 18 and a sliding pushing roller 19; the push plate frame 13 is arranged on the back pushing movable frame 10, a plurality of push plate hydraulic cylinders 14 and a plurality of sliding pushing hydraulic cylinders 18 are arranged and are respectively arranged on the back of the push plate frame 13, and the push plate frame 13 is provided with a through cavity which is convenient for the power output ends of the push plate hydraulic cylinders 14 and the sliding pushing hydraulic cylinders 18 to extend out; the push plate pressure sensor 15 is arranged on a bearing plate 20 at the power output end of the push plate hydraulic cylinder 14, and the sliding jacking roller 19 is rotatably arranged at the power output end of the sliding jacking hydraulic cylinder 18. The push plate orientation detection switches 16 (diffuse reflection photoelectric switches) are respectively installed at the left and right sides and the top side of the push plate frame 13 and used for detecting whether the building template lifted by the crane falls in the support range of the push plate frame 13. And the bearing position detection switches 17 (ultrasonic distance detection switches) are respectively embedded on the push plate frame 13 and are positioned at the outer sides of the through holes of the power output ends of the push plate hydraulic cylinders 14. When the bearing position detection switch 17 detects that the building template lifted by the crane is close to the push plate frame 13, the mobile positioning mechanism and the back push supporting mechanism are matched, so that the push plate frame 13 is actively close to the bearing building template. If a plurality of bearing direction detection switches 17 detect that the distance and the position between the building template and the bearing direction detection switches are different, the building template is proved to be in an inclined state and cannot be in flush butt joint with the push plate frame 13 at the moment; then, the push plate hydraulic cylinder 14 corresponding to the bearing position detection switch 17 extends out to push the building template, and the landing position of the building template is adjusted. If the bearing position detection switch 17 on one side detects that the building template is close to the push plate frame 13 and the push plate position detection switch 16 on the corresponding side frame on the opposite side of the push plate frame 13 does not detect the building template, the building template is proved to deviate from the bearing position side of the push plate frame 13 and cannot fall within the supporting range, and at this time, a limiting mechanism is needed to adjust the building template. The limiting mechanism comprises a limiting hydraulic motor 21, a limiting longitudinal hydraulic cylinder 22, a limiting pushing hydraulic cylinder 23, a limiting plate 24 and a limiting adjusting pressure sensor 25, wherein the limiting hydraulic motor 21 is arranged at the center of the back of the push plate frame 13, the limiting longitudinal hydraulic cylinder 22 is arranged along the parallel direction of the push plate frame 13, and the rear end of the limiting longitudinal hydraulic cylinder is connected with the rotary power output end of the limiting hydraulic motor 21; the limiting pushing hydraulic cylinder 23 is arranged at the power output end of the limiting longitudinal hydraulic cylinder 22 and is perpendicular to the push plate frame 13 in direction; the limit plate 24 is arranged at the power output end of the limit pushing hydraulic cylinder 23, and the limit adjusting pressure sensor 25 is arranged at the outer end of the limit plate 24. When the building template is not detected by the corresponding side push plate position detection switch 16 on the push plate frame 13, the limiting hydraulic motor 21 drives the limiting longitudinal hydraulic cylinder 22 to rotate in the opposite direction, so that the limiting longitudinal hydraulic cylinder 22 extends to the right position, the limiting pushing hydraulic cylinder 23 drives the limiting plate 24 to extend to one side of the building template, so that the limiting longitudinal hydraulic cylinder 22 shortens, and the building template is driven to move to the corresponding side until the building template is detected by the corresponding side push plate position detection switch 16 on the push plate frame 13. When the limiting pushing hydraulic cylinder 23 drives the limiting plate 24 to move towards the outer end, if the limiting adjusting pressure sensor 25 presses against the building template to be triggered, the deviation distance of the building template is proved to be too large, the extending distance of the longitudinal limiting hydraulic cylinder 22 cannot meet the requirement, and then the bearing position of the pushing plate frame 13 can be adjusted through the matching of the mobile positioning mechanism and the back pushing support mechanism; the orientation of the building template can also be adjusted by the crane.

The bottom dragging mechanism comprises a bottom support hydraulic cylinder 26 and a bottom supporting plate 27, the bottom support hydraulic cylinder 26 is transversely arranged at the lower end of the back of the push plate frame 13 and is perpendicular to the push plate frame 13 in the arrangement direction; the bottom supporting plate 27 is arranged at the power output end of the bottom support hydraulic cylinder 26 and extends and retracts relative to the lower end of the push plate frame 13 under the driving of the bottom support hydraulic cylinder 26. The lower end of the bottom bracket 27 extends outwardly to receive the lower end of the building panel during the receipt of the building panel by the push frame 13. When the building template is transferred to a position needing to be installed on the steel frame 1, the push plate hydraulic cylinder 14 extends to press the building template against the steel frame 1, and when the push plate pressure sensor 15 detects that the building template is pressed tightly; the bottom supporting plate 27 retracts relative to the lower end of the push plate frame 13 under the driving of the bottom supporting hydraulic cylinder 26, and loses the support for the lower end of the building template. Then the sliding pushing hydraulic cylinder 18 extends to press the building template through the sliding jacking roller 19, the pushing hydraulic cylinder 14 shortens and removes the pair to press the building template, and the building template further moves downwards along the sliding jacking roller 19 to the upper end of the building template installed below and is aligned with the building template below; and finally, the construction worker can fasten the construction template on the installation steel frame 1 through a fastener.

The control system comprises a controller, a code scanner and a control board, wherein the controller acquires two-dimensional code information on the building template through the scanner, and then moves the positioning mechanism to adjust the bearing position and the mounting position of the building template; the controllers are electrically connected with the corresponding functional components respectively.

The use method of the auxiliary machine comprises the following steps:

s1, the code scanner of the control system acquires the information of the installed building template;

s2, moving the positioning mechanism to drive the back-pushing system to move to the position where the building template is required to be installed on the steel frame;

s3, the back pushing system receives the hoisted building templates;

s4, the back pushing system is matched with the mobile positioning mechanism to enable the building template to be attached to the steel frame;

s5 workers fasten the building forms to the steel frame by fasteners.

Preferably, the longitudinal moving base 3 of the moving and positioning mechanism moves along the steel frame on the longitudinal moving guide rail 2 under the driving of the longitudinal hydraulic motor 4;

the transverse moving base 7 is driven by the hydraulic cylinder 6 which ascends and descends the longitudinal moving base 3 to realize the lifting movement;

the back pushing movable frame 10 of the back pushing system adjusts the rotation angle through the back pushing hydraulic cylinder 12 so as to adjust the position of the pushing plate frame 13 on the back pushing movable frame 10 for bearing the building template;

and a bottom support hydraulic cylinder 26 at the lower end of the push plate frame 13 drives a bottom support plate 27 to extend, so as to lift the lower end of the building template accepted by the push plate frame 13.

Preferably, the transverse moving base 7 is connected with a transverse sliding plate 9 through a transverse hydraulic cylinder 8 in a driving way, and a back pushing movable frame 10 is hinged on the transverse sliding plate 9; the distance between the back-pushing movable frame 10 and the steel frame is realized by the inward and outward movement of the transverse hydraulic cylinder 8.

Preferably, in step S3, whether the building template is inclined before falling is detected by the receiving orientation detection switch 17 on the pushing plate frame 13, and the orientation of the building template is adjusted by the pushing plate hydraulic cylinder 14 at the corresponding position on the pushing plate frame 13.

Preferably, in step S3, the board pushing direction detecting switch 16 on the frame of the board pushing frame 13 is used to detect whether the building template can be dropped into the bearing range of the board pushing frame 13;

the limiting hydraulic motor 21 at the back of the push plate frame 13 drives the limiting longitudinal hydraulic cylinder 22 to rotate in place, then the limiting longitudinal hydraulic cylinder 22 extends in place, the limiting push hydraulic cylinder 23 drives the limiting plate 24 to extend to one side of the building template, then the limiting longitudinal hydraulic cylinder 22 is shortened, the building template is pushed to move towards the corresponding side, and the building template falls into the bearing range on the push plate frame 13.

Preferably, in step S3, when the position-limiting pushing hydraulic cylinder 23 drives the position-limiting plate 24 to move towards the outer end, if the position-limiting adjusting pressure sensor 25 at the outer end of the position-limiting plate 24 presses against the building formwork and is triggered, the receiving position of the pushing plate frame 13 is adjusted by the movable positioning mechanism and the back-pushing supporting mechanism.

Preferably, in step S3, the board pushing direction detecting switch 16 on the frame of the board pushing frame 13 is used to detect whether the building template can be dropped into the bearing range of the board pushing frame 13; the bearing position of the push plate frame 13 is adjusted by moving the positioning mechanism.

Preferably, in step S4, after the pushing plate frame 13 pushes the building template against the steel frame 1 under the adjustment of the back-pushing hydraulic cylinder 12, the pushing plate hydraulic cylinder 14 on the pushing plate frame 13 presses and fixes the building template;

a bottom support hydraulic cylinder 26 at the lower end of the push plate frame 13 drives a bottom support plate 27 to retract, so that the lifting of the lower end of the building template is separated;

the push plate hydraulic cylinder 14 retracts to separate from the jacking pressure on the building template, and the building template further moves downwards to the upper end of the installed building template to be aligned with the building template below.

Preferably, whether the building template is firmly pressed or not is detected through the push plate pressure sensor 15 on the power output end bearing plate 20 of the bottom support hydraulic cylinder 26.

Preferably, after the pushing plate hydraulic cylinder 14 on the pushing plate frame 13 pushes and fixes the building template, the sliding pushing hydraulic cylinder 18 on the pushing plate frame 13 drives the sliding pushing roller 19 to extend, so as to roll and push the building template.

In addition to the technical features described in the specification, the technology is known to those skilled in the art.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.