Novel retreaded tire casing laminating equipment

文档序号:458450 发布日期:2021-12-31 浏览:11次 中文

阅读说明:本技术 一种新型的翻新轮胎胎皮贴合设备 (Novel retreaded tire casing laminating equipment ) 是由 高立新 于 2021-09-27 设计创作,主要内容包括:发明属于轮胎翻新领域,为一种新型的翻新轮胎胎皮贴合设备,一种新型的翻新轮胎胎皮贴合设备,包括壳体,所述壳体上部固定设有贴合器齿条,所述贴合器齿条两侧固定设有对称的一对贴合器导轨,所述贴合器导轨右侧滑动设有贴合器外壳,所述贴合器外壳内设有贴合器移动装置。本发明用于轮胎翻新,在轮胎翻新时,从内外共同对轮胎进行装夹,轮胎在应力作用下发生一定量的形变,将形变后的轮胎进行自动贴合作业,轮胎的贴合的效果好,并且贴合设备全自动进行作业,相比较人工贴合效率更高,贴合度更好,本发明能够提升翻新胎的产能以及翻新胎的质量,解决了翻新轮胎翻新速率慢,工人上手难的问题。(The invention belongs to the field of retreading of tires, and relates to novel retreading tire casing laminating equipment which comprises a shell, wherein a laminator rack is fixedly arranged at the upper part of the shell, a pair of symmetrical laminator guide rails is fixedly arranged at two sides of the laminator rack, a laminator shell is arranged on the right side of the laminator guide rails in a sliding manner, and a laminator moving device is arranged in the laminator shell. The tire retreading machine is used for retreading tires, when the tires are retreaded, the tires are clamped from the inside and the outside together, the tires deform in a certain amount under the action of stress, the deformed tires are automatically attached, the tire attaching effect is good, the attaching equipment is fully automatically operated, compared with manual attaching, the tire retreading machine is higher in efficiency and better in attaching degree, the tire retreading machine can improve the productivity of retreaded tires and the quality of retreaded tires, and the problems that the retreaded tires are slow in retreading speed and difficult to operate are solved.)

1. The utility model provides a novel retreaded tire casing laminating equipment, includes casing (10), its characterized in that, casing (10) includes casing (10), casing (10) upper portion is fixed and is equipped with laminating ware rack (39), laminating ware rack (39) both sides are fixed and are equipped with a pair of laminating ware guide rail (38) of symmetry, laminating ware guide rail (38) right side slides and is equipped with laminating ware shell (41), be equipped with laminating ware mobile device in laminating ware shell (41) for remove the laminating ware, laminating ware shell (41) right side portion is equipped with new casing laminating device, is used for laminating new casing on the old casing, casing (10) middle part is equipped with tire rotary device, provides power for laminating new casing, and tire rotary device right side is fixed and is equipped with manipulator shell (14), manipulator shell (14) right side is equipped with the tire clamping device, and an auxiliary new tire skin fitting device is arranged at the lower part of the shell (10) and is used for assisting in fitting the new tire skin.

2. The novel retreaded tire casing application apparatus as recited in claim 1, wherein: laminating ware mobile device is in including sliding laminating ware shell (41) on casing (10) upper portion, laminating ware shell (41) antetheca is fixed and is equipped with auxiliary motor (42), be equipped with auxiliary motor axle (43) on the output of auxiliary motor (42), the fixed auxiliary motor gear (44) that is equipped with on auxiliary motor axle (43), auxiliary motor gear (44) with laminating ware rack (39) mesh mutually, laminating ware shell (41) are in laminating ware guide rail (38) slide.

3. The novel retreaded tire casing application apparatus as recited in claim 2, wherein: the new tire skin laminating device comprises a stepping motor (11) fixed on the right wall of a laminator shell (41), a laminator rotating shaft (33) is arranged at the output end of the stepping motor (11), a main laminating wheel base (26) is fixedly arranged on the lower side of the laminator rotating shaft (33), a large fixing shaft (27) is arranged in the main laminating wheel base (26) in a rotating mode, a main laminating wheel (28) is fixedly arranged on the large fixing shaft (27), a small moving guide rail (34) is fixedly arranged on the front side of the laminator rotating shaft (33), a pair of fine laminating wheel bases (32) are arranged on two sides of the small moving guide rail (34) in a sliding mode, a split fixing shaft (31) is arranged at the top of each fine laminating wheel base (32) in a rotating mode, a pair of fine laminating wheels (30) are fixedly arranged on the split fixing shafts (31), and a hammer wheel base (52) is fixedly arranged on the rear side of the laminator rotating shaft (33), the top of the hammer wheel device base (52) is fixedly provided with a gear box (35), and the output end of the gear box (35) is provided with a hammer head (36).

4. The novel retreaded tire casing bonding apparatus as recited in claim 3, wherein: the tire rotating device comprises a main motor (12) fixed in the middle of a shell (10), the output end of the main motor (12) is provided with a main motor shaft (13), and the right side of the tire rotating device is provided with a tire clamping device for fixing a used tire blank.

5. The novel retreaded tire casing bonding apparatus as recited in claim 4, wherein: the tire clamping device comprises a manipulator shell (14) fixed on the right side of a main motor shaft (13), wherein a manipulator hydraulic machine (15) is fixedly arranged in the manipulator shell (14), a manipulator hydraulic shaft (16) is arranged at the output end of the manipulator hydraulic machine (15), a linkage disc (45) is fixedly arranged at the right end of the manipulator hydraulic shaft (16), three fan-shaped and uniformly distributed mechanical arm fixing buckles (17) are fixedly arranged on the right side of the manipulator shell (14), each mechanical arm fixing buckle (17) is hinged to a manipulator connecting rod (37), the other end of the manipulator connecting rod (37) is hinged to a manipulator clamping arm (19), each manipulator clamping arm (19) is hinged to the linkage disc (45), a telescopic hydraulic rod (25) is fixedly arranged on the right side of the linkage disc (45), and an external expansion type fixer (20) is fixedly arranged on the right side of the telescopic hydraulic rod (25), expand outward formula fixer (20) a week and slide and be equipped with a plurality of diffusion pieces (24), expand outward formula fixer (20) right side fixed be equipped with screw shaft (23), screw-thread engagement swiveling wheel (22) are gone up in screw shaft (23), swiveling wheel (22) left side fixed be equipped with three fan-shaped evenly distributed's manual arm lock (21).

6. The novel retreaded tire casing bonding apparatus as recited in claim 5, wherein: supplementary laminating device is including fixing lower hydraulic press (51) at casing (10) downside, be equipped with down hydraulic shaft (50) on the output of lower hydraulic press (51), lower hydraulic shaft (50) upside is fixed and is equipped with supplementary laminating wheel base (49), supplementary laminating wheel base (49) are fixed and are equipped with minor wheel axle fixer (47) of a pair of symmetry, and are a pair of minor wheel axle fixer (47) roll and are equipped with little fixed axle (46), fixed supplementary laminating wheel (48) that are equipped with on minor fixed axle (46).

Technical Field

The invention belongs to the field of tire retreading, and particularly relates to novel retreaded tire casing laminating equipment.

Background

With the gradual improvement of living standard of people and the rapid development of logistics industry, the quantity of private cars and the quantity of trucks in China are increased year by year. The increase of the number of vehicles drives the development of economy, and meanwhile, the consumption and the abrasion of automobile tires also generate a lot of garbage, namely waste tires. The existing tire recovery has two modes of tire retreading and tire heat treatment, because the quantity of the tire body in China is huge, direct heat treatment is easy to cause a large amount of waste, the tire retreading is a feasible scheme, but the tire retreading efficiency and the tire retreading quality are difficult to ensure.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides novel retreaded tire casing jointing equipment which can accelerate the jointing speed and the jointing degree of a new tire casing of a tire when the tire is retreaded.

The purpose of the invention can be realized by the following technical scheme: the utility model provides a novel retreaded tire casing laminating equipment, which comprises a housin, the fixed laminating ware rack that is equipped with in casing upper portion, the fixed a pair of laminating ware guide rail that is equipped with the symmetry in laminating ware rack both sides, laminating ware guide rail right side slides and is equipped with the laminating ware shell, be equipped with laminating ware mobile device in the laminating ware shell for remove the laminating ware, laminating ware shell right side portion is equipped with new casing laminating device for laminate new casing on old child embryo, the casing middle part is equipped with tire rotary device, provides power for laminating new casing, and the fixed manipulator shell that is equipped with in tire rotary device right side, manipulator shell right side is equipped with tire clamping device, the casing lower part is equipped with supplementary new casing laminating device for supplementary laminating new casing.

Preferably, the laminating device moving device comprises a laminating device shell which slides on the upper portion of the shell, an auxiliary motor is fixedly arranged on the front wall of the laminating device shell, an auxiliary motor shaft is arranged on the output end of the auxiliary motor, an auxiliary motor gear is fixedly arranged on the auxiliary motor shaft, the auxiliary motor gear is meshed with a rack of the laminating device, and the laminating device shell slides along a guide rail of the laminating device.

Preferably, new child skin laminating device is including fixing the step motor of laminating ware shell right wall, be equipped with the laminating ware axis of rotation on step motor's the output, the fixed main laminating wheel base that is equipped with of laminating ware axis of rotation downside, it is equipped with big fixed axle to rotate in the main laminating wheel base, the fixed main laminating wheel that is equipped with on the big fixed axle, the fixed little movable guide rail that is equipped with in laminating ware axis of rotation front side, the slip of little movable guide rail both sides is equipped with a pair of smart laminating wheel base, and is a pair of smart laminating wheel base top is all rotated and is equipped with the components of a whole that can function independently fixed axle, and is a pair of smart laminating wheel is all fixed to be equipped with to the components of a whole that can function independently fixed axle, the fixed hammer wheel ware base that is equipped with in laminating ware axis of rotation rear side, the fixed gear box that is equipped with in hammer wheel ware base top, the output of gear box is equipped with the tup.

Preferably, the tire rotating device comprises a main motor fixed in the middle of the shell, the output end of the main motor is provided with a main motor shaft, and the right side of the tire rotating device is provided with a tire clamping device for fixing the used tire blank.

Preferably, the tire clamping device comprises a manipulator shell fixed on the right side of a main motor shaft, a manipulator hydraulic machine is fixedly arranged in the manipulator shell, a manipulator hydraulic shaft is arranged at the output end of the manipulator hydraulic machine, a linkage disc is fixedly arranged at the right end of the manipulator hydraulic shaft, three fan-shaped and uniformly distributed mechanical arm fixing buckles are fixedly arranged on the right side of the manipulator shell, the right side of each mechanical arm fixing buckle is hinged with a manipulator connecting rod, the other end of each manipulator connecting rod is hinged with a manipulator arm lock, each manipulator arm lock is hinged with the linkage disc, a telescopic hydraulic rod is fixedly arranged on the right side of the linkage disc, an outward-expanding fixer is fixedly arranged on the right side of the telescopic hydraulic rod, a plurality of diffusion sheets are slidably arranged around the outward-expanding fixer, a threaded shaft is fixedly arranged on the right side of the outward-expanding fixer, and a rotating wheel is meshed with threads on the threaded shaft, and three fan-shaped manual clamping arms which are uniformly distributed are fixedly arranged on the left side of the rotating wheel.

Preferably, supplementary laminating device is including fixing the lower hydraulic press in the casing downside, be equipped with down the hydraulic shaft on the output of lower hydraulic press, the fixed supplementary laminating wheel base that is equipped with of lower hydraulic shaft upside, supplementary laminating wheel base is fixed to be equipped with the minor wheel axle fixer of a pair of symmetry, and is a pair of the minor wheel axle fixer rolls and is equipped with little fixed axle, the fixed supplementary laminating wheel that is equipped with on the minor fixed axle.

When the tire needs to be retreaded, the tire is firstly hung to an outward-expanding type fixer for pre-fixing, a diffusion sheet starts to slide outwards until the diffusion sheet is contacted with the tire, a rotating wheel is rotated until a manual clamping arm and the tire are mutually extruded, a manipulator hydraulic machine is started, the manipulator hydraulic machine is pushed outwards axially, so that the manipulator clamping arm and the tire are extruded mutually, under the common extrusion action of the manipulator clamping arm and the manual clamping arm, the tire is deformed by a certain amount, the deformed tire is beneficial to the adhesion of a new tire skin, and the step of fixing the tire is completed.

And after the step of fixing the tire is finished, starting the main motor, and manually pre-laminating the new tire skin.

Starting an auxiliary motor after the pre-fitting of the new tire casing is finished, adjusting the position of a casing of a fitting device, starting a stepping motor after the position is determined, rotating a rotating shaft of the fitting device to enable a hammer head to face downwards, simultaneously starting a gear box to enable the hammer head to move to knock the tire surface of the new tire casing, starting a hydraulic machine at the same time of starting the gear box, enabling a lower hydraulic shaft to ascend to enable an auxiliary fitting wheel to contact with the surface of the new tire casing to assist in fitting the new tire casing, starting the stepping motor after a main shaft rotates for a plurality of weeks, rotating the rotating shaft of the fitting device to enable a main fitting wheel to face downwards to contact with the new tire casing and mutually extrude and fit the new tire casing, starting the stepping motor to rotate the rotating shaft of the fitting device to enable a fine fitting wheel to face downwards to contact with the new tire casing and mutually extrude, wherein the base of the fine fitting wheel is close to the width of one fine fitting wheel from inside to outside until two bases of the fine fitting wheel are contacted with the edge of the tire every week when the rotating shaft of the new tire casing is completely fitted with the new tire casing, finishing the fine lamination of the new fetal membranes.

After finishing whole laminating operations, start vice motor, upwards withdraw from the laminator shell, start down the hydraulic press, will assist the laminating wheel and withdraw from downwards, rotatory swiveling wheel withdraws from manual arm lock right, start the manipulator hydraulic press, withdraw from the manipulator arm lock left, diffusion piece inwards converges at last, takes off the tire that the smart laminating finishes.

Compared with the prior art, this neotype retreaded tire child skin laminating equipment has following advantage:

1. the fixture fixes the tire, the inner fixer can accurately position the circle center of the tire under the combined action of the inner part and the outer fixer, and the tire is deformed by a certain amount by the outer fixer, so that the new tire skin is attached more tightly.

2. The tire laminating operation is automatically carried out on one shaft, the structure of the device is simplified, the function of the device is optimized, and the laminating operation efficiency is higher.

3. The automatic operation of knocking of carrying out the tire among the laminating operation process, it is higher to compare artifical efficiency of knocking to there is supplementary laminating wheel, and the laminating degree of new child skin is higher, and the quality of retreading child is better.

Drawings

Fig. 1 is a schematic structural view of a novel retreaded tire casing fitting device.

Fig. 2 is a sectional view taken along a line a-a in fig. 1.

Fig. 3 is a sectional view taken along line B-B in fig. 1.

Fig. 4 is an enlarged view of the structure at C in fig. 2.

Fig. 5 is a partial sectional view taken in the direction D-D of fig. 1.

In the figure, 10, the housing; 11. a stepping motor; 12. a main motor; 13. a main motor shaft; 14. a manipulator housing; 15. a manipulator hydraulic press; 16. a manipulator hydraulic shaft; 17. a mechanical arm fixing buckle; 19. a mechanical arm clamping arm; 20. an expanding anchor; 21. a manual clamping arm; 22. a rotating wheel; 23. a threaded shaft; 24. a diffusion sheet; 25. a telescopic hydraulic rod; 26. a main bonding wheel base; 27. a large fixed shaft; 28. a main laminating wheel; 30. a fine fitting wheel; 31. a split fixed shaft; 32. a fine fitting wheel base; 33. a laminator rotation shaft; 34. a small moving guide rail; 35. a gear case; 36. a hammer head; 37. a manipulator connecting rod; 38. a laminator guide rail; 39. a doubler rack; 41. a laminator housing; 42. a secondary motor; 43. a secondary motor shaft; 44. a secondary motor gear; 45. a linkage disk; 46. a small fixed shaft; 47. a small wheel axle fixer; 48. an auxiliary laminating wheel; 49. an auxiliary laminating wheel base; 50. a lower hydraulic shaft; 51. a hydraulic machine is arranged; 52. hammer wheel ware base.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

As shown in fig. 1, including casing 10, the fixed adapter rack 39 that is equipped with in casing 10 upper portion, the fixed a pair of adapter guide rail 38 that is equipped with the symmetry in adapter rack 39 both sides, adapter guide rail 38 right side slides and is equipped with adapter shell 41, be equipped with adapter mobile device in the adapter shell 41, be used for removing the adapter, adapter shell 41 right side portion is equipped with new child skin laminating device, be used for laminating new child skin on old child embryo, casing 10 middle part is equipped with tire rotary device, provide power for laminating new child skin, the fixed manipulator shell 14 that is equipped with in tire rotary device right side, manipulator shell 14 right side is equipped with tire clamping device, casing 10 lower part is equipped with supplementary new child skin laminating device, be used for supplementary laminating new child skin.

As shown in fig. 5, the applicator moving device includes an applicator housing 41 sliding on the upper portion of the housing 10, a sub-motor 42 is fixedly provided on the front wall of the applicator housing 41, a sub-motor shaft 43 is provided on the output end of the sub-motor 42, a sub-motor gear 44 is fixedly provided on the sub-motor shaft 43, the sub-motor gear 44 is engaged with the applicator rack 39, and the applicator housing 41 slides on the applicator guide rail 38.

As shown in fig. 4, the new tire skin attaching device includes a stepping motor 11 fixed on the right wall of an attaching device housing 41, an attaching device rotating shaft 33 is arranged on the output end of the stepping motor 11, a main attaching wheel base 26 is fixedly arranged on the lower side of the attaching device rotating shaft 33, a large fixing shaft 27 is rotatably arranged in the main attaching wheel base 26, a main attaching wheel 28 is fixedly arranged on the large fixing shaft 27, a small moving guide rail 34 is fixedly arranged on the front side of the attaching device rotating shaft 33, a pair of fine attaching wheel bases 32 are slidably arranged on two sides of the small moving guide rail 34, a split fixing shaft 31 is rotatably arranged on the tops of the pair of fine attaching wheel bases 32, a fine attaching wheel 30 is fixedly arranged on the pair of split fixing shafts 31, a hammer wheel base 52 is fixedly arranged on the rear side of the attaching device rotating shaft 33, a gear box 35 is fixedly arranged on the tops of the hammer wheel bases 52, and a hammer head 36 is arranged at the output end of the gear box 35.

As shown in fig. 3, the tire rotating device comprises a main motor 12 fixed in the middle of the housing 10, the output end of the main motor 12 is provided with a main motor shaft 13, and the right side of the tire rotating device is provided with a tire clamping device for fixing the used tire blank.

As shown in fig. 2, the tire clamping device comprises a manipulator housing 14 fixed on the right side of a main motor shaft 13, a manipulator hydraulic machine 15 is fixedly arranged in the manipulator housing 14, a manipulator hydraulic shaft 16 is arranged at the output end of the manipulator hydraulic machine 15, a linkage disk 45 is fixedly arranged at the right end of the manipulator hydraulic shaft 16, three fan-shaped and uniformly distributed mechanical arm fixing buckles 17 are fixedly arranged on the right side of the manipulator housing 14, the right side of each mechanical arm fixing buckle 17 is hinged with a manipulator connecting rod 37, the other end of each manipulator connecting rod 37 is hinged with a manipulator clamping arm 19, each manipulator clamping arm 19 is hinged with the linkage disk 45, a telescopic hydraulic rod 25 is fixedly arranged on the right side of the linkage disk 45, an outward-expanding type fixer 20 is fixedly arranged on the right side of the telescopic hydraulic rod 25, a plurality of diffusion sheet retainers 24 are slidably arranged on the periphery of the outward-expanding type fixer 20, a threaded shaft 23 is fixedly arranged on the right side of the outward-expanding type fixer 20, the threaded shaft 23 is in threaded engagement with the rotating wheel 22, and three fan-shaped manual clamping arms 21 which are uniformly distributed are fixedly arranged on the left side of the rotating wheel 22.

As shown in fig. 1, the auxiliary bonding device includes a lower hydraulic press 51 fixed on the lower side of the housing 10, a lower hydraulic shaft 50 is provided on the output end of the lower hydraulic press 51, an auxiliary bonding wheel base 49 is fixedly provided on the upper side of the lower hydraulic shaft 50, a pair of symmetrical small wheel shaft holders 47 is fixedly provided on the auxiliary bonding wheel base 49, a small fixed shaft 46 is provided on the pair of small wheel shaft holders 47 in a rolling manner, and an auxiliary bonding wheel 48 is fixedly provided on the small fixed shaft 46.

When the tire needs to be retreaded, the tire is firstly hung to the outward-expanding type fixer 20 for pre-fixing, the diffusion sheet 24 starts to slide outwards until the diffusion sheet is contacted with the tire, the rotating wheel 22 is rotated until the manual clamping arm 21 and the tire are mutually extruded, the manipulator hydraulic machine 15 is started, the manipulator hydraulic shaft 16 is outwards pushed, so that the manipulator clamping arm 19 and the tire are mutually extruded, the tire is subjected to a certain amount of deformation under the common extrusion action of the manipulator clamping arm 19 and the manual clamping arm 21, the deformed tire is beneficial to the adhesion of a new tire skin, and the step of fixing the tire is completed.

After the step of fixing the tire is completed, the main motor 12 is started, and the work of pre-fitting a new tire skin is manually performed.

After the new tire skin is pre-laminated, the auxiliary motor 42 is started, the position of the laminator shell 41 is adjusted, after the position is determined, the stepping motor 11 is started, the laminator rotating shaft 33 is rotated to enable the head hammer head 36 to face downwards, the gear box 35 is started simultaneously, the hammer head 36 performs piston movement to knock the tire surface of the new tire skin, the gear box 35 is started, the lower hydraulic press 51 is started, the lower hydraulic shaft 50 is lifted, the auxiliary laminating wheel 48 is in contact with the surface of the new tire skin to assist in laminating the new tire skin, after the main motor shaft 13 rotates for a plurality of weeks, the stepping motor 11 is started, the laminator rotating shaft 33 is rotated to enable the main laminating wheel 28 to face downwards contact the new tire skin and to mutually extrude and laminate the new tire skin, after the new tire skin is laminated, the stepping motor 11 is started to rotate the laminator rotating shaft 33 to enable the fine laminating wheel 30 to face downwards contact the new tire skin and to mutually extrude, the laminator rotating shaft 33 rotates for one circle every time, the fine bonding wheel base 32 closes the width of one fine bonding wheel 30 from inside to outside until two fine bonding wheel bases 32 contact with the tire edge, and fine bonding of the new tire skin is completed.

After all the attaching operations are finished, the auxiliary motor 42 is started, the attaching device shell 41 is withdrawn upwards, the lower hydraulic press 51 is started, the auxiliary attaching wheel 48 is withdrawn downwards, the rotary wheel 22 is rotated to withdraw the manual clamping arm 21 rightwards, the manipulator hydraulic press 15 is started, the manipulator clamping arm 19 is withdrawn leftwards, finally the diffusion sheet 24 is converged inwards, and the precisely attached tire is taken down.

The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

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