Production process of soft and hard composite material, obtained material, application and production line

文档序号:478722 发布日期:2022-01-04 浏览:7次 中文

阅读说明:本技术 一种软硬复合材料生产工艺、所得材料、应用及生产线 (Production process of soft and hard composite material, obtained material, application and production line ) 是由 尹海生 于 2021-09-30 设计创作,主要内容包括:本申请涉及粘合的工艺技术领域,具体涉及一种软硬复合材料生产工艺、所得材料、应用及生产线。本申请提供的生产工艺包括基材剪切步骤、上胶步骤以及贴合步骤,核心在于将剪切得到的软质材料其中一面附上湿气反应型聚氨酯胶黏剂后与硬质材料进行热压贴合。本申请的生产工艺操作简单,得到的软硬复合材料剥离强度高、环保性能好,且经久耐用,能够应用于家电、汽车、日用品、家装饰品等领域。本申请提供的产线按照加工工序依次设置有裁切装置、上胶装置以及贴合装置,整体自动化程度高,生产效率高的优点。(The application relates to the technical field of bonding processes, in particular to a production process of a soft-hard composite material, an obtained material, application and a production line. The production process comprises a substrate shearing step, a gluing step and a fitting step, and is characterized in that one surface of a sheared soft material is attached with a moisture reaction type polyurethane adhesive and then is subjected to hot-pressing fitting with a hard material. The production process is simple to operate, and the obtained soft and hard composite material is high in peel strength, good in environmental protection performance, durable and capable of being applied to the fields of household appliances, automobiles, daily necessities, home decoration and the like. The application provides a produce line and set gradually cutting device, rubberizing device and laminating device according to manufacturing procedure, and whole degree of automation is high, advantage that production efficiency is high.)

1. The production process of the soft and hard composite material is characterized by comprising the following steps:

a base material shearing step: cutting the soft base material which is easy to roll to a proper size to obtain a soft material;

gluing: attaching a moisture-reactive polyurethane adhesive to one surface of the soft material;

a bonding step: and (3) hot-pressing and attaching the surface of the soft material attached with the moisture reaction type polyurethane adhesive to the hard material to obtain the hard-soft composite material.

2. The production process of a hard-soft composite material according to claim 1, wherein if there is a large margin where the soft material extends beyond the hard material, the production process of a hard-soft composite material further comprises a trimming step: cutting off the residual edge of the soft material extending out of the hard material.

3. The production process of soft and hard composite materials according to claim 1 or 2, wherein if the soft materials extend out of the hard materials and reserve the residual edges after trimming, the production process of the soft and hard composite materials further comprises a flanging step: and folding the soft material to extend out of the residual edge of the hard material, and performing hot-pressing and fitting.

4. The process for producing a soft-hard composite material according to claim 1, wherein: the soft base material easy to roll is any one of leather, films and cloth textiles.

5. The process for producing a soft-hard composite material according to claim 1, wherein: the hard material is any one of ceramics, plastic plates, wood plates, steel plates, copper plates and aluminum plates.

6. The process for producing a soft-hard composite material according to claim 1, wherein: the placing type for gluing the moisture reaction type polyurethane adhesive is any one of roller gluing, glue dispensing, plane die head blade coating and spraying type glue spraying.

7. The process for producing a soft-hard composite material according to claim 1, wherein: the melting temperature of the moisture reaction type polyurethane adhesive is 90-150 ℃, the hot-pressing temperature in the bonding step is 60-140 ℃, and the hot-pressing time is 5-80 s.

8. A soft-hard composite material characterized by: produced by a process for producing a hard-soft composite material according to any one of claims 1 to 7.

9. The application of the soft and hard composite material is characterized in that: the soft-hard composite material according to claim 8 is applied to the fields of household appliances, automobiles, daily necessities and home decoration articles, wherein the household appliances are preferably acoustic speakers.

10. A production line of soft and hard composite materials is characterized in that a cutting device, a gluing device and a fitting device are sequentially arranged according to the processing procedure, wherein,

the cutting device is used for cutting the soft base material which is easy to roll to a proper size;

the gluing device is used for attaching the moisture reaction type polyurethane adhesive to one surface of a soft material;

the laminating device is used for hot-pressing and laminating the surface of the soft material attached with the moisture reaction type polyurethane adhesive and the hard material.

Technical Field

The application relates to the technical field of composite materials, in particular to a production process, an obtained material, application and a production line of a soft and hard composite material.

Background

The composite material is a new material formed by optimally combining two or more materials with different properties through a physical or chemical method, and people pursue the variety and the performance of the composite material increasingly along with the increasing living standard.

The Chinese patent with the publication number of CN111590277B discloses a preparation method of a magnesium-titanium composite material, a magnesium substrate and a titanium substrate are compounded through a certain structural design, the composite material combines the corrosion resistance characteristic of the titanium substrate and the light texture characteristic of the magnesium substrate, has a wider use scene and is prepared by chemical treatment, for example, the Chinese patent with the publication number of CN111170752B discloses a preparation method of a silicon carbide ceramic-based composite material and the silicon carbide ceramic-based composite material, the invention adopts a silane coupling agent grafting method to graft silicon carbide nano particles on the surface of carbon fibers, so that a polycarbosilane precursor solution is impregnated on the surface of the carbon fibers after grafting the silicon carbide nano particles, and is cured and cracked at high temperature to form the carbon fiber reinforced silicon carbide ceramic-based composite material.

The invention patent with the publication number CN1692180B discloses an ionically and/or covalently cross-linked composite material and a composite film, which are mainly applied in electrochemical cells, storage batteries, electrolytic cells, but also in applications such as gas separation, pervaporation, total extraction, reversible osmosis, electrodialysis and diffusion dialysis.

However, among the many composite materials, there is a lack of composite materials having a soft touch on the surface and having the characteristics of a hard material.

Disclosure of Invention

The first invention of the present application aims to provide a process for producing a soft-hard composite material, which can produce a soft-hard composite material having a soft material touch feeling on the surface and having a hard material characteristic.

The first object of the present application is achieved by:

a production process of a soft-hard composite material comprises the following steps,

a base material shearing step: cutting the soft base material which is easy to roll to a proper size to obtain a soft material;

gluing: attaching a moisture-reactive polyurethane adhesive to one surface of the soft material;

a bonding step: and (3) hot-pressing and attaching the surface of the soft material attached with the moisture reaction type polyurethane adhesive to the hard material to obtain the hard-soft composite material.

Through the steps, the soft and hard composite material can be obtained, the whole steps are simple to operate, and the soft material can be compounded without being pretreated. The moisture-reactive Polyurethane adhesive is called Polyurethane reactive in English, can be called PUR Hot melt adhesive for short, can be called Hot melt cured for short, and can be called HMMC for short, and can be interpreted as moisture-curable Hot melt adhesive; through coating moisture reaction type polyurethane gluing agent, make soft materials's surface closely laminate with moisture reaction type polyurethane gluing agent, again through having the one side laminating of moisture reaction type polyurethane gluing agent with hard material and soft material belt, and then make soft materials laminate in hard material, hot pressfitting is rethread, makes soft materials closely laminate with hard material, and then makes the difficult peeling off of soft and hard combined material that obtains, improves soft and hard combined material's peel strength.

Preferably, if the composite material has a large number of excess edges of the soft material extending out of the hard material, the production process of the soft and hard composite material further comprises the step of trimming: cutting off the residual edge of the soft material extending out of the hard material.

Through the technical scheme, the edges of the soft and hard composite materials are smooth, the smooth soft and hard composite materials are obtained, and the operation of reserving the residual edges can avoid the phenomenon that the soft materials and the hard materials are staggered due to mechanical errors when the production line carries out hot-pressing laminating production.

Preferably, if the composite material has a margin which is reserved after the soft material extends out of the hard material and is cut, the production process of the soft and hard composite material further comprises a flanging step: and folding the soft material to extend out of the residual edge of the hard material, and performing hot-pressing and fitting.

By selecting the technical scheme, after the edge folding step is carried out, a structure that a soft material covers a hard material can be formed, and compared with the soft and hard composite material which is preferably attached to the soft material on only one side, the soft material is any one of leather, films and cloth textiles.

Through chooseing for use above-mentioned technical scheme, above-mentioned material has compliance, with low costs, easily processing, conveniently cuts and easily the rolling, and easy and hard material bonding improves soft and hard combined material's peel strength, except the leather class, film class, the cloth fabrics of above-mentioned scheme, other soft materials that have easy rolling all can use and bond with hard material.

Preferably, the hard material is any one of ceramic, plastic plate, wood plate, steel plate, copper plate and aluminum plate.

The selected materials have low cost and simple and convenient processing, and can be tightly adhered to the soft materials through the moisture reaction type polyurethane adhesive, so that the peel strength of the soft and hard composite materials is improved, and the hard materials are not limited to the hard materials.

Preferably, the placement type of the moisture reaction type polyurethane adhesive is any one of roller gluing, dispensing, plane die head blade coating and spraying type glue spraying.

The sizing method has the characteristics of simple operation and good coating effect, and the moisture-reactive polyurethane adhesive can be uniformly coated on the surface of the soft material, so that the obtained soft and hard material composite material has good peel strength.

Preferably, the melting temperature of the moisture-reactive polyurethane adhesive is 90-150 ℃, the hot-pressing temperature in the bonding step is 60-140 ℃, and the hot-pressing time is 5-80 s.

By adopting the technical scheme, the moisture-reactive polyurethane adhesive is molten and easy to flow in the temperature range, so that the moisture-reactive polyurethane adhesive can be conveniently and uniformly coated on the surface of the soft material, and the adhesion between the soft material and the hard material is further enhanced; under the temperature range and the pressing time range of the hot pressing, the bonding surface of the soft material can be tightly bonded to the hard material, and the bonding of the soft and hard materials and the soft material can be rapidly promoted, so that the pressing efficiency is improved, and the peel strength of the soft and hard composite material is improved.

Preferably, the soft and hard composite material is produced by the production process.

In a second aspect, the application provides an application of soft or hard combined material, soft or hard combined material be applied to the field of household electrical appliances, car, daily necessities, house ornamentation, household electrical appliances are stereo set speaker, have the wide advantage of range of application.

In a third aspect, the present application provides a production line for soft and hard composite materials, which can efficiently and rapidly produce the soft and hard composite materials, and adopts the following technical scheme:

a cutting device, a gluing device and a fitting device are sequentially arranged according to the processing procedure, wherein,

the cutting device is used for cutting the soft base material which is easy to roll to a proper size;

the gluing device is used for attaching the moisture reaction type polyurethane adhesive to one surface of a soft material;

the laminating device is used for hot-pressing and laminating the surface of the soft material attached with the moisture reaction type polyurethane adhesive and the hard material.

The production line of the soft and hard composite material further comprises a pressing device and an edge cutting device, wherein the cutting device, the gluing device, the laminating device, the pressing device and the edge cutting device are sequentially arranged according to a processing procedure, and the laminating device comprises a laminating assembly and a first transmission assembly arranged on the laminating assembly; the pressing device comprises a pressing machine and a second transmission assembly, and the second transmission assembly is arranged on the pressing machine; the edge cutting device comprises an edge cutting device, the edge cutting device comprises an edge cutting assembly and a third transmission assembly, and the third transmission assembly transmits the hot-pressed materials to the edge cutting assembly; the cutting device comprises a cutting assembly, the cutting assembly comprises a cutting table, a cutting frame, a first cylinder, a cutting knife and a fourth transmission assembly, the cutting frame is arranged on two sides of the top of the cutting table, the first cylinder is arranged on the cutting frame, the bottom of a telescopic rod of the first cylinder is fixedly connected with the cutting knife, and the fourth transmission assembly is arranged on the cutting knife.

Through adopting above-mentioned technical scheme, through the effect that sets up the cutting frame, make first cylinder unsettled in the top that cuts the platform, through setting up first cylinder, make to cut the sword unsettled in the top that cuts the platform, the first cylinder drive telescopic link of being convenient for is flexible, and then drives and cuts the sword and cut, realizes cutting of soft materials, and soft materials's automation cuts, improves and cuts efficiency. And the fourth transmission assembly is arranged, so that the blocky soft material is conveyed to the gluing device. After the cut soft material enters the gluing device, gluing is carried out, wherein any one of roller gluing, glue dispensing, plane die head blade coating and spraying glue spraying can be adopted in the gluing process to glue one surface of the soft material, and the gluing mode has the advantages of simplicity in gluing and uniformity in gluing.

Through first drive assembly, the soft materials that will go up moisture reaction type polyurethane gluing agent send to the laminating subassembly, make the laminating subassembly laminate hard material in the soft materials that has moisture reaction type polyurethane gluing agent, the soft or hard laminating material that obtains, furthermore, through second drive assembly, convey soft or hard laminating material to aligning the pressfitting machine, through the pressfitting effect of pressfitting machine, make the pressfitting machine to soft or hard laminating material, carry out the pressfitting, obtain combined material A, through third drive assembly, make combined material A remove to aligning the side cut subassembly, through the side cut subassembly, make in the combined material A soft materials extend a large amount of edges excision of hard material, obtain soft or hard combined material, this process automatic conveying, improve the production efficiency of soft or hard combined material.

In summary, the present application has the following beneficial effects:

1. because this application makes soft or hard combined material through the process of cutting, rubberizing, laminating, side cut, hem, this process has easy operation advantage, wherein, the rubberizing adopts moisture reaction type polyurethane gluing agent, has better adhesion, can pass through moisture curing reaction, makes the laminating of soft material and hard material inseparabler, rethread hot pressing makes soft material and hard material closely laminate, and then makes the soft or hard combined material that obtains be difficult for peeling off, improves soft or hard combined material's peel strength.

2. The soft and hard composite material for attaching the moisture reaction type polyurethane adhesive has the advantage of wide application.

3. According to the production line of the moisture reaction type polyurethane adhesive, the first transmission assembly, the second transmission assembly and the third transmission assembly are arranged, so that an automatic transmission process is realized, a gluing process is realized through a gluing device, a hard material is attached to a soft material through the attaching assembly, and the tightness of the soft and hard composite material is improved through the pressing effect of pressing; through the side cut effect of side cut subassembly, make soft or hard combined material's edge level and smooth, through first cylinder, the control cuts the sword and cuts, realizes automatic process of cutting, and then improves soft or hard combined material's production efficiency.

Drawings

FIG. 1 is a schematic view of a production line structure of a soft and hard composite material disclosed in example 7 of the present application;

FIG. 2 is an enlarged schematic view of portion A of FIG. 1;

FIG. 3 is an enlarged schematic view of portion B of FIG. 1;

FIG. 4 is an enlarged schematic view of section C of FIG. 1;

FIG. 5 is an enlarged schematic view of a portion D of FIG. 1;

a description of the reference numerals; 1. a cutting device; 11. cutting the assembly; 111. a cutting table; 112. a cutting frame; 113. a first cylinder; 114. cutting knife; 115. a material conveying component; 1151. a discharge roller; 1152. a second motor; 1153. a fixed mount; 116. a first drive belt; 117. a first motor; 118. flattening rollers; 2. a gluing device; 3. a bonding device; 311. a laminating table; 312. a fitting frame; 3121. a rodless cylinder; 313. a fitting robot; 314. a cross bar; 315. a placing table; 321. a second belt; 322. a third motor; 323. a first transfer roller; 324. a fourth motor; 4. a pressing device; 41. a pressing machine; 411. an upper pressure plate; 412. a lower pressing plate; 413. a second cylinder; 421. a third belt; 422. a fifth motor; 423. a second transfer roller; 424. a sixth motor; 5. a trimming device; 511. trimming platforms; 512. trimming frames; 513. a third cylinder; 514. a cutter; 515. a flanging table; 521. a third transfer roller; 522. a seventh motor; 523. a fourth belt; 524. an eighth motor; 6. a control system; 61. and a controller.

Detailed Description

The present application is described in further detail below with reference to figures 1-5 and examples.

Preparation example 1

A moisture-reactive polyurethane adhesive is prepared by the following steps:

at normal temperature, 100 parts by mass of polyoxypropylene glycol and 100 parts by mass of polyethylene glycol butanediol adipate were charged into a reaction vessel.

Heating the raw materials in the reaction kettle, wherein the heating temperature needs to be increased to 110 ℃ from the normal temperature within 20min, stirring the raw materials in the heating process to uniformly mix the materials, vacuumizing and dehydrating when the temperature reaches 110 ℃, sampling and detecting the moisture content every ten minutes, finishing dehydrating when the moisture content reaches below 300mg/kg, and enabling the temperature change in the dehydrating process to be not more than 5 ℃.

After the dehydration is finished, introducing nitrogen into the reaction kettle to return the air pressure to normal pressure, reducing the temperature to 65 ℃, adding 160 parts of diphenylmethane diisocyanate, heating the reaction kettle to 100 ℃ within 10min, sampling every 30min to detect the NCO content of the isocyanate group, adding 3 parts of amine catalyst dimorpholinodiethylether, 4 parts of acrylate copolymer flatting agent and 10 parts of methylsulfonyl chloride into the reaction kettle when the NCO content is below 3.8%, uniformly stirring, starting negative pressure defoaming and continuously reacting until no bubble reaction is finished in the reaction kettle to obtain a thick liquid, wherein the thick liquid is the moisture reaction type polyurethane adhesive of the preparation example.

Wherein the structural formula of the methylsulfonyl chloride is as follows:

preparation example 2

The preparation example is different from preparation example 1 in that methylsulfonyl chloride is not added in the preparation example, and the rest steps are consistent with those in preparation example 1.

In other preparation examples, the polyol may be selected from other common types of polyols, not limited to polyoxypropylene glycol and poly-ethylene glycol butylene adipate listed herein, the diisocyanate may be selected from other types, not limited to diphenylmethane diisocyanate listed herein, the auxiliary agent may be selected from other types, not limited to amine catalyst dimorpholinodiethyl ether and acrylate copolymer leveling agent listed herein, and the process parameters in the preparation process may also be adjusted according to actual conditions, so that the moisture-reactive polyurethane adhesive obtained by simply changing the process parameters is a technical solution capable of achieving the object of the present invention.

Example 1

A production process of a soft-hard composite material comprises the following steps:

cutting a base material: cutting the rolled nylon ammonia cloth into blocks to obtain nylon ammonia blocks for later use;

gluing: heating the moisture reaction type polyurethane adhesive in the preparation example 1 to 150 ℃ to obtain a moisture reaction type polyurethane adhesive in a molten state, and gluing the moisture reaction type polyurethane adhesive by a roller gluing mode to obtain a soft material of a moisture reaction type polyurethane adhesive coating surface for later use;

attaching: and (3) attaching the surface, which is adhered with the moisture reaction type polyurethane adhesive, of the soft material on the coating surface of the moisture reaction type polyurethane adhesive to the surface of the metal, and laminating for 80s by using a hot press under the condition that the heating temperature is 150 ℃ to obtain the soft and hard composite material. The metal surface of this embodiment is a curved surface, specifically, a cylindrical surface of a cylindrical small acoustic iron case.

Example 2

The production process of the soft-hard composite material is basically the same as that of the example 1, and the difference is only that the moisture-reactive polyurethane adhesive of the preparation example 2 is adopted in the example.

Example 3

A production process of a soft-hard composite material comprises the following steps:

cutting a base material: cutting the polyurethane artificial leather coiled material into blocks to obtain block-shaped soft materials for later use; gluing: heating the moisture reaction type polyurethane adhesive in the preparation example 1 to 120 ℃ to obtain a molten moisture reaction type polyurethane adhesive, gluing the molten moisture reaction type polyurethane adhesive in a dispensing manner, and uniformly coating the moisture reaction type polyurethane adhesive on the surface of polyurethane artificial leather to obtain a soft material with a moisture reaction type polyurethane adhesive coating surface for later use;

attaching: attaching the surface, attached with the moisture reaction type polyurethane adhesive, of the soft material on the coating surface of the moisture reaction type polyurethane adhesive to the surface of a plastic plate, and pressing for 30s by using a hot press under the condition that the heating temperature is 100 ℃ to obtain a composite material A for later use;

trimming: cutting off a large number of redundant edges of the plastic plate extending out of one surface of the polyurethane artificial leather of the composite material A to obtain a composite material B;

and (3) folding edges: and (3) extending one surface of the polyurethane artificial leather of the composite material B to extend out of a small amount of edges of the plastic board, folding, and pressing by a hot press at the folding part, wherein the hot pressing temperature is 110 ℃, and the hot pressing time is 30s to obtain the soft and hard composite material.

Example 4

A soft and hard composite material production process, which is substantially the same as that in example 3, except that the moisture-reactive polyurethane adhesive of preparation example 2 is used in this example.

Example 5

A production process of a soft-hard composite material comprises the following steps:

cutting a base material: cutting the sheet-shaped polyvinyl chloride artificial leather into blocks to obtain the block-shaped polyvinyl chloride artificial leather for later use;

gluing: heating the moisture reaction type polyurethane adhesive in the preparation example 1 to 90 ℃ to obtain a molten moisture reaction type polyurethane adhesive, and gluing the molten moisture reaction type polyurethane adhesive in a blade coating mode through a plane die head, specifically, uniformly coating the moisture reaction type polyurethane adhesive on the surface of blocky polyvinyl chloride artificial leather to obtain a soft material with a moisture reaction type polyurethane adhesive coating surface for later use;

attaching: attaching the surface, attached with the moisture reaction type polyurethane adhesive, of the soft material on the coating surface of the moisture reaction type polyurethane adhesive to the surface of the wood board, and pressing for 20s by using a hot press under the condition that the heating temperature is 60 ℃ to obtain a soft-hard composite material for later use;

trimming: cutting off a large number of remaining edges of the wood board extending out of one surface of the polyvinyl chloride artificial leather of the composite material A to obtain a composite material B;

and (3) folding edges: and (3) extending one surface of the polyvinyl chloride artificial leather of the composite material B out of the edge of the wood board for folding, and then performing hot-pressing on the folded edge for 5 seconds under a hot press at the temperature of 60 ℃ to obtain the soft and hard composite material.

Example 6

A soft and hard composite material production process, which is substantially the same as that in example 5, except that the moisture-reactive polyurethane adhesive of preparation example 2 is used in this example.

Comparative example 1

Comparative example 1 differs from examples 1-3 in that the moisture-reactive polyurethane adhesive used for sizing was replaced with a solvent-containing yellow gum.

Example 7

The embodiment discloses a production line of soft and hard composite materials, refer to fig. 1, including cutting device 1, rubberizing device 2, laminating device 3, compression fittings, side cut device 5 and control system 6, the control system is connected in cutting device 1, rubberizing device 2, laminating device 3, compression fittings, side cut device 5 electrically, and this soft and hard composite materials's production process carries out cutting device 1, rubberizing device 2, laminating device 3, compression fittings and side cut device 5 according to manufacturing procedure in proper order.

Referring to fig. 1 and 2, the cutting device 1 includes a material conveying assembly 115 and a cutting assembly 11, the material conveying assembly 115 includes a material discharging roller 1151 for mounting a soft material to be cut, a fixing frame 1153 for fixing the material discharging roller 1151 and a second motor 1152 for driving the material discharging roller 1151, so as to discharge the soft material to be cut, the cutting assembly 11 includes a cutting table 111 for placing the soft material to be cut, a flattening roller 118 mounted at one end of the cutting table 111 close to the material discharging roller 1151, cutting frames 112 fixed at two sides of the top of the cutting table 111, a first air cylinder 113 fixed at the top of the middle section of the cutting frame 112, and a cutting knife 114 fixedly connected to the bottom of an expansion link of the first air cylinder 113.

The telescopic rod of the first cylinder 113 faces the cutting table, so that the cutting knife 114 is suspended above the cutting table, and the cutting table can be controlled to cut conveniently. The cutting assembly 11 further comprises a fourth transmission assembly, the fourth transmission assembly comprises a first transmission belt 116 and a first motor 117 for driving the first transmission belt 116, and the first transmission belt 116 is mounted on the cutting table; when the soft material to be cut is pulled to the flattening roller 118, the flattening roller 118 flattens the soft material to be cut, so that the soft material to be cut is abutted against the first transmission belt 116, and the first transmission belt 116 is convenient for transmitting the soft material to be cut to the gluing device 2. The first belt 116 couples the control system 6 to the controller 61, and the controller 61 is electrically coupled to the first motor 117, the second motor 1152, and the first cylinder 113.

Referring to fig. 1 and 3, the attaching device 3 includes a first transmission assembly, an attaching assembly and a second transmission assembly, the attaching assembly includes an attaching table 311 close to the gluing device 2, an attaching frame 312 crossing over the attaching table 311, an attaching robot 313 for moving hard materials, a cross rod 314 fixing the attaching robot 313, and a placing table 315 located on one side of the attaching table 311, the placing table 315 is used for placing hard materials, the placing table 315 and the attaching frame 312 are both located under the attaching frame 312, two rodless cylinders 3121 are installed on the top of the attaching frame 312, the two rodless cylinders 3121 are just corresponding to two ends of the attaching table 311, two ends of the cross rod 314 are connected with sliders of the two rodless cylinders 3121, so that the attaching robot 313 slides transversely over the attaching table 311 and the placing table 315.

The second transmission assembly comprises a second transmission belt 321 arranged on the attaching table 311, a third motor 322 for driving the second transmission belt 321, a first material conveying roller 323 arranged on one side of the attaching table 311 far away from the gluing device 2, and four motors for driving the first material conveying roller 323, wherein the second transmission belt 321 is not abutted against the first material conveying roller 323, and the controller 61 is electrically connected with the rodless cylinder 3121, the third motor 322 and the attaching robot 313.

Referring to fig. 1 and 4, the pressing device 4 includes a second transmission assembly and a pressing assembly, the pressing assembly includes a pressing machine 41, the pressing machine 41 includes an upper pressing plate 411, a lower pressing plate 412 and a first cylinder 113, and a telescopic rod of the first cylinder 113 is connected to the top of the lower pressing plate 412 so as to drive the lower pressing plate 412 to press down. The second transmission assembly comprises a third transmission belt 421 arranged on the upper pressing plate 411, a fifth motor 422 for driving the third transmission belt 421, a second material conveying roller 423 arranged on one side of the pressing plate far away from the first material conveying roller 323, and a sixth motor 424 for driving the second material conveying roller 423, the temperature of the laminating machine is set to be 120 ℃, and the laminating time is 30 s; the second drive assembly includes a motor. The controller 61 is electrically connected to the fifth motor 422, the sixth motor 424, and the second cylinder 413.

In fig. 1 and 5, the edge cutting device 5 comprises a third transmission assembly and an edge cutting assembly, wherein the third transmission assembly comprises a third material conveying roller 521, a seventh motor 522, a fourth transmission belt 523 and an eighth motor 524; the trimming assembly comprises a trimming platform 511, a flanging platform 515, a trimming frame 512, a third air cylinder 513 and a cutter 514, a seventh motor 522 drives a third material conveying roller 521, the third material conveying roller 521 is installed on one side of the trimming platform 511, which is far away from the second material conveying roller 423, and the flanging platform 515 is located on one side of the trimming platform 511, which is close to the third material conveying roller 521.

The fourth transmission belt 523 is installed on the trimming table 511, the eighth motor 524 drives the fourth transmission belt 523, the third material conveying roller 521 is not abutted to the fourth transmission belt 523, the fourth transmission belt 523 is convenient to transmit the composite material A, the trimming frame 512 is fixed on two sides of the top of the trimming table 511, the third air cylinder 513 is installed on the trimming frame 512, the telescopic rod of the third air cylinder 513 faces the trimming table 511, the bottom of the telescopic rod of the third air cylinder 513 is fixedly connected with a cutter 514, and the controller 61 is electrically connected with the seventh motor 522, the eighth motor 524 and the third air cylinder 513.

The production line of the soft and hard composite material is implemented according to the following principle: the controller 61 is started, the second motor 1152 drives the discharging roller 1151 to discharge materials, the soft materials to be cut are drawn to the penetrating flattening roller 118, the soft materials to be cut are abutted to the first driving belt 116 on the cutting table, the first driving belt 116 is driven by the first motor 117, the first driving belt 116 is used for conveying the soft materials to be cut to the cutting knife 114, at the moment, the telescopic rod of the first cylinder 113 stretches, the soft materials to be cut are cut, cutting of the soft materials is achieved, block-shaped soft materials are formed, the cut soft materials enter the gluing device 2 to be glued under the action of the first driving belt 116, and various gluing modes are selected for self to glue the cut soft materials, so that the soft materials with the moisture reaction adhesive coating surface are obtained.

Starting controller 61, when the soft materials after the rubberizing conveys to second drive belt 321, third motor 322 drive second drive belt 321 conveys the soft materials after the rubberizing, rodless cylinder 3121 will laminate robot 313 and remove to the hard material of placing on the platform 315 of alignment this moment, the finger of laminating robot 313 mentions hard material this moment, the soft materials that cuts on rethread rodless cylinder 3121 removes hard material to alignment laminating platform 311, the finger of laminating robot 313 stretches to laminate hard material in the soft materials that has moisture reaction type polyurethane gluing agent and scribble the face, realize the laminating process, form soft and hard laminating material. Meanwhile, the soft and hard bonding materials of the first transmission belt 116 are transmitted to the first material transmission roller 323, and the fourth motor 324 drives the second material transmission roller 423, so that the soft and hard bonding materials are transmitted to the next pressing by the second material transmission roller 423.

The second material conveying roller 423 conveys the soft and hard bonding materials to abut against a third transmission belt 421 on the upper pressing plate 411, the fifth motor 422 drives the third transmission belt 421 to convey the soft and hard bonding materials to the lower pressing plate 412, and further drives the second air cylinder 413 to stretch the telescopic rod of the first air cylinder 113 and drive the lower pressing plate 412 to press down to abut against the soft and hard bonding materials, and the telescopic rod of the second air cylinder 413 contracts to realize the pressing process, so that the composite material A is formed. And then the composite material is transmitted to the second material conveying roller 423 through the third transmission belt 421, and the sixth motor 424 drives the second material conveying roller 423, so that the composite material a is transmitted to the edge cutting device 5.

When the composite material a is transmitted to abut against the edge cutting table 511 through the second material transmitting roller 423, the controller 61 is started, the eighth motor 524 drives the fourth transmission belt 523, so that the fourth transmission belt 523 transmits the composite material a to align with the second cutter 514, at this time, the telescopic rod of the third cylinder 513 is expanded and drives the cutter 514 to descend to abut against the composite material a, and the telescopic rod of the second cylinder 413 is contracted to drive the cutter 514 to ascend, so that the edge cutting process is realized, and the composite material B is obtained; at this time, the fourth driving belt 523 conveys the composite material to the third material conveying roller 521, and under the driving action of the eighth motor 524, the third material conveying roller 521 conveys the composite material B to the flanging table 515, so as to facilitate flanging of the soft material in the composite material B, thereby obtaining the soft and hard composite material.

Application example

Application examples 1 to 3

The soft and hard composite material is widely applied in the fields of small household appliances, automobiles, daily necessities and home decoration.

Performance test

Peel strength

The test was carried out according to the national standard GBT2792-1998, 180 DEG Peel Strength test method.

Table 2 experimental data for examples 1-6 and comparative example 1.

It can be seen from the combination of examples 1 to 6 and comparative example 1 and table 2 that the peel strength of comparative example 2 is significantly lower than that of examples 1 to 3, which indicates that the adhesion of the solvent-containing yellow adhesive used in example 1 is lower than that of the moisture-reactive polyurethane adhesives used in examples 1 to 6, and further indicates that the moisture-reactive polyurethane adhesive has good adhesion and can improve the peel strength of the soft-hard composite material because the moisture-reactive polyurethane adhesive has a small shrinkage rate during curing and is not easy to generate.

Comparing and analyzing the example 1 and the example 2, it can be seen that the nylon/polyurethane fabric can be further bonded to a metal better by adding the methylsulfonyl chloride into the moisture-reactive polyurethane adhesive, and the applicant believes that the methylsulfonyl chloride reacts with water at a high temperature to generate acid substances, and the acid substances can react with the metal surface, so that the stress generated in the curing process of the moisture-reactive polyurethane adhesive is small, and the nylon/polyurethane fabric can be well bonded to the metal surface.

Comparing and analyzing the example 3 and the example 4, it can be seen that the bonding property between the polyurethane artificial leather and the plastic plate can be improved to a certain extent by adding the methylsulfonyl chloride into the moisture-reactive polyurethane adhesive. Further comparison with examples 1 and 2 shows that the improvement effect is not better.

Analysis and comparison between the example 5 and the example 6 show that the addition of methylsulfonyl chloride to the moisture-reactive polyurethane adhesive has no obvious effect on the promotion between the polyvinyl chloride artificial leather and the template.

The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.

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