Intelligent electromechanical three-part full-automatic production line for mobile phone glass roller brush

文档序号:492531 发布日期:2022-01-07 浏览:31次 中文

阅读说明:本技术 手机玻璃滚筒刷智能机电三体化全自动生产线 (Intelligent electromechanical three-part full-automatic production line for mobile phone glass roller brush ) 是由 陈永治 于 2021-09-23 设计创作,主要内容包括:本发明公开了一种手机玻璃滚筒刷智能机电三体化全自动生产线。它包括上管部分、车管部分和植毛部分;车管部分位于上管部分与植毛部分之间;上管部分与车管部分并列放置;植毛部分位于车管部分侧方;上管部分包括储柄结构、上管支架、管定心传送结构、切管结构和管驱动结构;储柄结构、管定心传送结构、切管结构和管驱动结构均设置在上管支架上;其中,储柄结构安装在上管支架侧面,管定心传送结构、切管结构和管驱动结构沿待装长管运送方向依次安装在上管支架上端;切管结构位于储柄结构与管驱动结构之间。本发明具有生产效率高、操作精度高,成品率高,省工省时,降低劳动强度的优点。(The invention discloses an intelligent electromechanical three-part full-automatic production line for a mobile phone glass roller brush. It comprises an upper pipe part, a vehicle pipe part and a hair planting part; the tube turning part is positioned between the upper tube part and the hair planting part; the upper pipe part and the vehicle pipe part are arranged in parallel; the hair planting part is positioned on the side of the vehicle pipe part; the upper pipe part comprises a handle storage structure, an upper pipe bracket, a pipe centering conveying structure, a pipe cutting structure and a pipe driving structure; the storage handle structure, the pipe centering conveying structure, the pipe cutting structure and the pipe driving structure are all arranged on the upper pipe support; the pipe centering conveying structure, the pipe cutting structure and the pipe driving structure are sequentially arranged at the upper end of the upper pipe support along the conveying direction of the long pipe to be installed; the pipe cutting structure is positioned between the handle storage structure and the pipe driving structure. The invention has the advantages of high production efficiency, high operation precision, high yield, labor and time saving and labor intensity reduction.)

1. Cell-phone glass cylinder brush intelligent electromechanical triplex full-automatic production line which characterized in that: comprises an upper tube part (X1), a tube turning part (X2) and a hair planting part (X3); the vehicle pipe part (X2) is positioned between the upper pipe part (X1) and the hair planting part (X3); the upper tube portion (X1) is juxtaposed with the vehicle tube portion (X2); the hair planting part (X3) is positioned on the side of the vehicle pipe part (X2); the upper pipe part (X1) comprises a handle storage structure (1A), an upper pipe bracket (1B), a pipe centering conveying structure (1C), a pipe cutting structure (1D) and a pipe driving structure (1E); the handle storage structure (1A), the pipe centering conveying structure (1C), the pipe cutting structure (1D) and the pipe driving structure (1E) are all arranged on the upper pipe support (1B); the pipe cutting structure (1D) is positioned between the pipe centering conveying structure (1C) and the pipe driving structure (1E).

2. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 1, characterized in that: the handle storage structure (1A) comprises a handle storage frame (1), a handle storage limiting plate (4) and a pipe jacking plate (6); the handle storage limiting plate (4) and the pipe jacking plate (6) are both arranged on the handle storage frame (1); the handle storage limiting plate (4) is positioned between the ejector plate (6) and the tube centering transmission structure (1C); the handle storage frame (1) comprises a pipe bracket (2) and a pipe tidying limiting frame (3); the pipe tidying limiting frame (3) is arranged on the outer side of the pipe bracket (2) and is positioned between the pipe bracket (2) and the pipe cutting structure (1D); the pipe bracket (2) and the pipe tidying limiting frame (3) are obliquely arranged on the side surface of the upper pipe bracket (1B).

3. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush as claimed in claim 2, characterized in that: the pipe centering conveying structure (1C) comprises a pipe centering conveying roller (7), a pipe centering support (8) and a pipe baffle (9); a plurality of pipe centering brackets (8) are arranged, and the plurality of pipe centering brackets (8) are arranged on the upper pipe bracket 1B at intervals; a plurality of pipe centering conveying rollers (7) are arranged on the pipe centering bracket (8), and the plurality of pipe centering conveying rollers (7) are arranged on the pipe centering bracket (8) in a V-shaped structure;

the pipe baffle (9) is vertically arranged on the pipe centering support (8) and is positioned outside the pipe centering support (8).

4. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 3, characterized in that: the pipe cutting structure (1D) comprises an anti-jumping pressing wheel device (14) and a blade power motor (16); the blade (T1) is connected with a blade power motor (16); the anti-jumping press wheel device (14) comprises an anti-jumping frame (14.1), a pipe centering rotary roller structure (14.2), a pipe rotary press wheel structure (14.3) and a press wheel driving cylinder (14.4); the pipe centering rotary roller structure (14.2) is arranged at the lower end of the anti-bouncing frame (14.1); the pipe centering rotary roller structure (14.2) comprises a pipe centering rotary roller bracket (14.21) and a pipe centering rotary roller (14.22);

a plurality of pipe centering rotary rollers (14.22) are arranged on the pipe centering rotary roller bracket (14.21), and the plurality of pipe centering rotary rollers (14.22) are arranged on the pipe centering rotary roller bracket (14.21) in a V-shaped structure; the pipe centering rotary roller bracket (14.21) and the pipe centering bracket (8) are arranged in parallel; the tube rotating pinch roller structure (14.3) is movably arranged at the upper part of the anti-bouncing frame (14.1) and is positioned above the tube centering rotating roller structure (14.2).

5. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 4, characterized in that: the pipe driving structure (1E) comprises a rotary pneumatic chuck (12), a rotary pneumatic chuck clamping cylinder (13) and a rotary driving motor (15); the rotary pneumatic chuck clamping cylinder (13) is connected with the rotary pneumatic chuck (12); the rotary air chuck (12) is connected with a rotary driving motor (15).

6. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 5, characterized in that: the pipe turning part (X2) comprises a truss (25), a manipulator (17), a pipe turning bracket (26), a clamping jaw seat (27) and a pipe turning tool rest structure (20); the clamping jaw seat (27) and the pipe turning tool rest structure (20) are both arranged on the pipe turning support (26); the truss (25) covers the periphery of the vehicle pipe bracket (26); the manipulator (17) is a three-axis manipulator; the manipulator (17) comprises a first manipulator (17A) and a second manipulator (17B); the first manipulator (17A) and the second manipulator (17B) are respectively movably connected with the truss (25);

a first jaw (21) is arranged on the first manipulator (17A); and a milling and clamping integrated structure (22) is arranged on the second manipulator (17B).

7. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 6, characterized in that: the jaw seat (27) comprises a first jaw seat (27A) and a second jaw seat (27B); the first claw seat (27A) is fixedly arranged at one end of the vehicle pipe bracket (26); the second claw seat (27B) is movably connected with the vehicle pipe bracket (26); the pipe turning tool rest structure (20) is movably connected with the pipe turning support (26) and is positioned between the first jaw seat (27A) and the second jaw seat (27B).

8. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 7, characterized in that: an outer clamping jaw air chuck (23) is arranged on the first clamping jaw seat (27A); an inner supporting claw air chuck (24) is arranged on the second clamping claw seat (27B).

9. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush according to claim 8, characterized in that: the pipe turning tool rest structure (20) comprises a turning tool (20.1), a tool rest (20.2), a pipe turning tool rest support plate (20.4) and a tool rest support plate (20.3);

the cutter rest (20.2) is arranged on the cutter rest support plate (20.4) of the pipe turning machine; the pipe turning tool rest support plate (20.4) is movably connected with the tool rest support plate (20.3); the tool rest support plate (20.3) is movably connected with the pipe turning support (26); the turning tool (20.1) comprises a first turning tool (20.11), a second turning tool (20.12), a third turning tool (20.13) and a fourth turning tool (20.14); the tool rest (20.2) comprises an electric tool rest (20.21) and a tool arranging rest (20.22); two tool rests (20.22) are provided, wherein a second turning tool (20.12) is arranged on one tool rest (20.22); a fourth turning tool (20.14) is arranged on the other tool gang holder (20.22); the electric tool rest (20.21) is provided with a first turning tool (20.11) and a third turning tool (20.13).

10. The intelligent electromechanical triplex full-automatic production line for the mobile phone glass roller brush as claimed in claim 9, characterized in that: the production method of the intelligent electromechanical three-in-one full-automatic production line for the mobile phone glass roller brush comprises the following steps:

the method comprises the following steps: starting a machine;

starting an intelligent electromechanical three-body full-automatic production line of the mobile phone glass roller brush;

step two: the upper pipe part (X1) carries out pipe feeding and cutting operations;

pipe conveying operation: the long pipe to be packed (5) positioned on the conveying station of the handle storage structure (1A) is jacked up through a top pipe plate (6), and the long pipe to be packed (5) is arranged in a V-shaped structure formed by a plurality of pipe centering conveying rollers (7) under the action of the inclined plane of the top plate (6) and the gravity of the long pipe to be packed (5); a rotary pneumatic chuck (12) of the pipe driving structure (1E) extends into an inner hole at one end of the long pipe to be packaged (5), the long pipe to be packaged (5) is fixed and dragged out, meanwhile, a pipe centering conveying roller (7) rolls, the long pipe to be packaged (5) is conveyed to the next processing station together with the pipe driving structure (1E), and at the moment, the long pipe to be packaged (5) is positioned in the middle of an anti-jumping pressure roller device (14);

pipe cutting operation: the anti-jumping pinch roller device (14) compresses a pipe body of a long pipe to be installed (5), the rotary driving motor (15) drives the long pipe to be installed (5) to keep a rotary state, and the blade (T1) cuts the long pipe to be installed (5) into a pipe section (T5) with a set length under the driving of the blade power motor (16) and the cutter power motor (18); at this point, the rotary air chuck (12) moves backward, pulling out the pipe segment (T5);

step three: the vehicle pipe part (X2) carries out the operation of conveying pipe sections (T5) and vehicle pipes;

first delivery of pipe sections and vehicle pipe operations: the pipe turning machine comprises a first mechanical arm (17), a first jaw (21), a first clamping jaw (21), a second clamping jaw (27A), a second clamping jaw pneumatic chuck (23), a second clamping jaw pneumatic chuck (20), a pipe section turning tool rest structure (20.1), a pipe section turning tool (T3556), a pipe section (T5), a pipe section (T5), a first clamp jaw (21), a second clamp jaw pneumatic chuck (T5), a pipe section (T5), a pipe turning tool rest structure (20), a pipe section turning tool rest structure and a pipe section chamfering structure, wherein the first mechanical arm (17) transversely moves to the upper side of the pipe section (T5) on a truss (25), then vertically moves to the pipe section (T5), the first clamp jaw (21) is loosened, the pipe section (T5) is sleeved and clamped, the first mechanical arm sequentially vertically moves upwards, the pipe section (17) vertically, the pipe section (T5) is conveyed to the first clamping jaw seat (27A), the outer clamping jaw pneumatic chuck (23) clamps one end of the pipe section (T5), the pipe section turning tool rest structure (20) transversely moves to the preset processing position adjacent to the first clamping jaw seat (27A), the preset processing position, the pipe section (27A), and the pipe section (T5) is turned continuously turned by the pipe section (T5) longitudinally moving tool rest structure; during the process of turning the pipe section (T5), the pipe section (T5) is in a rotating state;

and (3) second-time conveying pipe sections and vehicle pipe operation: the pipe turning tool rest structure (20) moves longitudinally and exits from a machining station to leave a pipe section (T5) conveying space, the second jaw seat (27B) moves transversely to a preset machining position adjacent to the first jaw seat (27A), the pipe section (T5) is supported by the inner supporting jaw air chuck (24) to be turned into an inner hole of the pipe section (T5) machined in the previous step, the outer clamping jaw air chuck (23) loosens the pipe section (T5), the second jaw seat (27B) moves transversely to drive the pipe section (T5) to return to the machining station, the pipe turning tool rest structure (20) moves transversely to a preset machining position adjacent to the second jaw seat (27B), the other end face of the pipe section (T5) is turned by the third turning tool (20.13) and the whole outer edge of the backward turning pipe section (T5), the turning tool (20.1) moves longitudinally to enable the fourth turning tool (20.14) to be located at the machining station to continue to turn the pipe section (T5) to form an inner hole and a fillet structure, and the turning tool (T5) in the turning process, the pipe section (T5) is in a rotating state;

milling grooves and conveying pipe sections for the third time; the second manipulator (17B) moves horizontally and vertically on the truss (25) to drive the milling clamp integrated structure (22) to move to a slot milling station, and the slot milling electric shaft mechanism (T8) performs slot milling operation on a pipe section (T5) fixed on the inner supporting claw pneumatic chuck (24) to form a finished product brush holder (T15); a milling clamp rotating cylinder (T9) drives a milling clamp integrated structure (22) to rotate 180 degrees, so that a groove milling electric shaft mechanism (T8) and a second jaw (T7) are switched, the second jaw (T7) is positioned at a clamping station, a finished product brush holder (T15) is clamped, an inner supporting claw pneumatic chuck (24) loosens the finished product brush holder (T15), a second manipulator (17B) moves leftwards and leftwards transversely to drag out a finished product brush holder (T15), then the finished product brush holder (T8584) sequentially moves upwards, rightwards and downwards vertically on a truss (25), and the finished product brush holder (T15) is automatically sent to a hair planting part (X3);

step four: the hair-planting part (X3) carries out the operations of drilling and shearing by a hair-planting machine;

the hair-planting part (X3) drills holes on the finished brush holder and performs hair shearing operation of a hair-planting machine to form the finished brush.

Technical Field

The invention relates to an intelligent electromechanical triplex full-automatic production line for a mobile phone glass roller brush.

Background

The existing mobile phone glass roller brush production all adopts manual operation, for example, a raw material long pipe is manually cut into a short pipe section, then the short pipe section is manually turned to form a brush handle, and the brush handle is manually transported to a hair planting workshop for manual hair planting; even through equipment improvement, carry out machinery to the brush holder and plant the hair, need artifical installation brush holder to plant on the hair machine when machinery is planted the hair, production efficiency is low, and the operating accuracy is low, and the yield is low, and it is consuming time to consume the worker, and intensity of labour is big.

Therefore, it is necessary to develop an automatic production line of the mobile phone glass roller brush, which has the advantages of high production efficiency, high operation precision, high yield, labor and time saving and labor intensity reduction.

Disclosure of Invention

The invention aims to provide an intelligent electromechanical triple full-automatic production line for a mobile phone glass roller brush, which has the advantages of high production efficiency, high operation precision, high yield, labor and time saving and labor intensity reduction.

In order to achieve the purpose, the technical scheme of the invention is as follows: in order to achieve the purpose, the technical scheme of the invention is as follows: cell-phone glass cylinder brush intelligent electromechanical triplex full-automatic production line which characterized in that: comprises an upper pipe part, a vehicle pipe part and a hair planting part; the tube turning part is positioned between the upper tube part and the hair planting part; the upper pipe part and the vehicle pipe part are arranged in parallel; the hair planting part is positioned on the side of the vehicle pipe part;

the upper pipe part comprises a handle storage structure, an upper pipe bracket, a pipe centering conveying structure, a pipe cutting structure and a pipe driving structure; the storage handle structure, the pipe centering conveying structure, the pipe cutting structure and the pipe driving structure are all arranged on the upper pipe support; the pipe centering conveying structure, the pipe cutting structure and the pipe driving structure are sequentially arranged at the upper end of the upper pipe support along the conveying direction of the long pipe to be installed; the pipe cutting structure is located between the pipe centering conveying structure and the pipe driving structure.

In the technical scheme, the handle storage structure comprises a handle storage frame, a handle storage limiting plate and a pipe jacking plate; the handle storage limiting plate and the top tube plate are both arranged on the handle storage frame; the handle storage limiting plate is positioned between the top tube plate and the tube centering conveying structure; the handle storage frame comprises a pipe bracket and a pipe tidying limiting frame; the pipe tidying limiting frame is arranged on the outer side of the pipe bracket and is positioned between the pipe bracket and the pipe cutting structure;

the pipe bracket and the pipe tidying limiting frame are obliquely arranged on the side surface of the upper pipe bracket.

In the technical scheme, the pipe centering conveying structure comprises a pipe centering conveying roller, a pipe centering support and a pipe baffle; the tube centering brackets are arranged on the upper tube bracket at intervals; a plurality of pipe centering conveying rollers are arranged on the pipe centering support, and the plurality of pipe centering conveying rollers are arranged on the pipe centering support in a V-shaped structure; the pipe baffle is vertically installed on the pipe centering support and is located outside the pipe centering support.

In the technical scheme, the pipe cutting structure comprises an anti-jumping pressure wheel device and a blade power motor; the blade is connected with a blade power motor; the anti-jumping pressing wheel device comprises an anti-jumping frame, a pipe centering rotary roller structure, a pipe rotary pressing wheel structure and a pressing wheel driving cylinder; the pipe centering rotary roller structure is arranged at the lower end of the anti-bouncing frame; the pipe centering rotary roller structure comprises a pipe centering rotary roller bracket and a pipe centering rotary roller; a plurality of pipe centering rotary rollers are arranged on the pipe centering rotary roller bracket, and are arranged on the pipe centering rotary roller bracket in a V-shaped structure; the pipe centering rotary roller bracket and the pipe centering bracket are arranged in parallel; the pipe rotating pinch roller structure is movably arranged on the upper part of the anti-bouncing frame and is positioned above the pipe centering rotating roller structure.

In the technical scheme, the pipe driving structure comprises a rotary pneumatic chuck, a rotary pneumatic chuck clamping cylinder and a rotary driving motor; the rotary pneumatic chuck clamping cylinder is connected with the rotary pneumatic chuck; the rotary pneumatic chuck is connected with a rotary driving motor.

In the technical scheme, the pipe turning part comprises a truss, a manipulator, a pipe turning bracket, a claw seat and a pipe turning tool rest structure; the clamping jaw seat and the pipe turning tool rest structure are both arranged on the pipe turning support; the truss covers the periphery of the vehicle pipe bracket.

In the above technical scheme, the manipulator is a three-axis manipulator; the manipulator comprises a first manipulator and a second manipulator; the first manipulator and the second manipulator are respectively and movably connected with the truss; a first jaw is arranged on the first manipulator; and the second manipulator is provided with a milling and clamping integrated structure.

In the above technical solution, the jaw seat includes a first jaw seat and a second jaw seat; the first clamping jaw seat is fixedly arranged at one end of the vehicle pipe bracket; the second claw seat is movably connected with the vehicle pipe bracket; the pipe turning tool rest structure is movably connected with the pipe turning support and is positioned between the first clamping jaw seat and the second clamping jaw seat.

In the technical scheme, the first jaw seat is provided with the outer jaw pneumatic chuck; an inner supporting jaw pneumatic chuck is arranged on the second jaw seat.

In the technical scheme, the pipe turning tool rest structure comprises a turning tool, a tool rest, a pipe turning tool rest supporting plate and a tool rest supporting plate; the tool rest is arranged on the tool rest supporting plate for tube turning; the pipe turning tool rest supporting plate is movably connected with the tool rest supporting plate; the tool rest supporting plate is movably connected with the pipe turning bracket; the turning tool comprises a first turning tool, a second turning tool, a third turning tool and a fourth turning tool;

the tool rest comprises an electric tool rest and a tool arranging rest; two tool rests are arranged, and a second turning tool is arranged on one tool rest; a fourth turning tool is arranged on the other tool gang frame; the electric knife rest is provided with a first turning tool and a third turning tool.

In the technical scheme, the production method of the intelligent electromechanical three-in-one full-automatic production line for the mobile phone glass roller brush comprises the following steps:

the method comprises the following steps: starting a machine;

starting an intelligent electromechanical three-body full-automatic production line of the mobile phone glass roller brush;

step two: the upper pipe part carries out pipe conveying and cutting operations;

pipe conveying operation: the long pipe to be packaged positioned on the conveying station of the handle storage structure is jacked up through the top plate, and the long pipe to be packaged is arranged in a V-shaped structure formed by a plurality of pipe centering conveying rollers under the action of the inclined surface of the top plate and the gravity of the long pipe to be packaged; a rotary pneumatic chuck of the pipe driving structure extends into an inner hole at one end of the long pipe to be packaged, the long pipe to be packaged is fixed and dragged out, meanwhile, a pipe centering conveying roller rolls, the conveying roller and the pipe driving structure convey the long pipe to be packaged to the next processing station, and at the moment, the long pipe to be packaged is positioned in the middle of the anti-jumping pressure roller device;

pipe cutting operation: the anti-jumping pinch roller device compresses a pipe body of the long pipe to be packaged, the rotary driving motor drives the long pipe to be packaged to keep a rotary state, and the blade cuts the long pipe to be packaged into a pipe section with a set length under the driving of the blade power motor and the cutter power motor; at the moment, the rotary air chuck moves backwards and drags out the pipe section;

step three: the vehicle pipe part carries out the operation of conveying pipe sections and vehicle pipes;

first delivery of pipe sections and vehicle pipe operations: the first mechanical arm transversely moves to the upper part of the pipe section on the truss and then vertically moves to the position of the pipe section, the first jaw is loosened, the pipe section is sleeved and clamped, the first mechanical arm sequentially vertically moves upwards, transversely and vertically downwards, the pipe section is conveyed to the position of the first jaw seat, the outer clamping jaw pneumatic chuck on the first jaw seat clamps one end of the pipe section, the pipe turning tool rest structure transversely moves to a preset processing position adjacent to the first jaw seat, one end face of the pipe section is turned through the first turning tool, and the turning tool longitudinally moves to enable the second turning tool to be located at a processing station and continue to turn the inner hole of the pipe section to form an inner hole and a fillet structure;

and (3) second-time conveying pipe sections and vehicle pipe operation: the pipe turning tool rest structure longitudinally moves and exits from a machining station, a pipe section conveying space is reserved, the second jaw seat transversely moves to a preset machining position adjacent to the first jaw seat, an inner hole of a pipe section machined in the previous step is tightly supported by the inner-supporting jaw pneumatic chuck, the pipe section is loosened by the outer-clamping jaw pneumatic chuck at the time, and the second jaw seat transversely moves to drive the pipe section to return to the machining station; the pipe turning tool rest structure transversely moves to a preset processing position adjacent to the second clamping jaw seat, the other end face of the pipe section is turned by a third turning tool and all the outer edges of the pipe section are turned backwards, and the turning tool longitudinally moves to enable a fourth turning tool to be located at a processing station, continue to turn the pipe section and form an inner hole and a fillet structure;

milling grooves and conveying pipe sections for the third time; the second mechanical arm moves horizontally and vertically on the truss to drive the milling clamp integrated structure to move to a slot milling station, and the slot milling electric shaft mechanism performs slot milling operation on the pipe section fixed on the inner supporting claw pneumatic chuck to form a finished product brush handle; the milling clamp rotating cylinder drives the milling clamp to rotate by an integral structure, so that the milling groove electric shaft mechanism and the second jaw are changed, the second jaw is positioned at a clamping station, a finished product brush holder is clamped, the finished product brush holder is loosened by the internal supporting claw pneumatic chuck at the moment, the second manipulator moves leftwards and horizontally to drag the finished product brush holder out, then the finished product brush holder moves upwards, rightwards and downwards vertically in sequence on the truss, and the finished product brush holder is automatically conveyed to a hair planting part;

step four: drilling and shearing by a hair planting machine are carried out on the hair planting part;

the bristle planting part carries out drilling and shearing operations of a bristle planting machine on the finished brush holder positioned on the bristle planting part to form the finished brush.

The invention has the following advantages:

the production efficiency is high, the operation precision is high, the yield is high, the labor and the time are saved, and the labor intensity is reduced; the defects that the prior art completely depends on manual operation to carry out each procedure, the production efficiency is low, the operation precision is low, the yield is low, the labor consumption and the time consumption are high, and the labor intensity is high are overcome.

The intelligent electromechanical three-part full-automatic production line for the mobile phone glass roller brush is used for producing the mobile phone glass roller brush, can automatically realize all production processes of the mobile phone glass roller brush (including automatic conveying and cutting processes of raw long pipes (namely long pipes to be assembled), automatic conveying processes of pipe sections, automatic pipe turning processes, automatic conveying processes of finished product brush holders and full-automatic hole drilling, hair planting and hair shearing processes), does not need manual participation, and is high in production efficiency, operation precision and yield, labor and time are saved, and labor intensity is reduced.

The intelligent electromechanical three-part full-automatic production line for the mobile phone glass roller brush is adopted to produce the mobile phone glass roller brush, so that full-automatic production of the whole process from a raw material long tube to a finished product brush can be realized, manual participation is not required, 5-10 full-automatic production lines can be controlled by one worker, the labor intensity is low, the production efficiency is high, and the labor is greatly saved; the defects that each process of the existing production of the mobile phone glass roller brush is low in efficiency due to manual operation, and the whole process from a raw material long pipe to a finished product brush needs at least 6 workers, so that the production efficiency is low and the labor intensity is high are overcome.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is an enlarged view at N3 of fig. 1.

Fig. 3 is a schematic view of the overall structure of the present invention.

Fig. 4 is a partial structural diagram of the connection of the upper tube portion and the vehicle tube portion in the present invention.

Fig. 5 is a partial structural view showing the connection of the upper tube portion and the vehicle tube portion in the present invention.

Fig. 6 is a third schematic view of the overall structure of the present invention.

Fig. 7 is a partial schematic structural view showing the connection of the upper tube portion and the vehicle tube portion in the present invention.

Fig. 8 is an enlarged view at N1 of fig. 7.

Fig. 9 is a partial structural view of the connection of the upper tube portion, the vehicle tube portion and the flocked portion in the present invention.

Fig. 10 is a schematic view showing a partial structure of a second robot for transferring a tube to a hair-planting part according to the present invention.

Fig. 11 is a first partial schematic view of a first robot of the present invention delivering a pipe segment to an outer jaw air chuck.

Fig. 12 is a second schematic partial view of the first robot of the present invention delivering a pipe segment to an outer jaw air chuck.

Fig. 13 is a schematic structural view of the pipe centering conveying roller of the present invention conveying the long pipe to be packed to the anti-jumping pressure roller device.

Fig. 14 is a schematic structural diagram of the pipe centering conveying roller of the present invention conveying the long pipe to be installed to the anti-jump pressing roller device, rotating the pneumatic chuck to tighten one end of the long pipe to be installed, pulling out the long pipe to be installed, and cutting the long pipe to be installed into pipe sections by the blade.

Fig. 15 is a schematic structural diagram of the pipe centering conveying roller of the present invention conveying the long pipe to be installed to the anti-jump pressing roller device, rotating the pneumatic chuck to tighten one end of the long pipe to be installed and then pulling out the long pipe to be installed, cutting the long pipe to be installed into pipe segments by the blade, rotating the pneumatic chuck to continue to tighten one end of the pipe segments and pulling out the pipe segments backwards.

Fig. 16 is a schematic structural view of the first robot moving to the rotary air chuck to clamp the other end of the pipe segment and simultaneously rotating the air chuck to loosen the pipe segment, wherein the first robot moves forward to pull out the pipe segment.

Fig. 17 is a schematic structural diagram of the internal supporting claw pneumatic chuck of the invention moving from one end of the pipe segment to the pipe segment along with the pipe turning tool rest structure and the pipe segment along with the third tool turning.

Fig. 18 is a second partial schematic structural view of the second robot arm of the present invention delivering the tube to the hair-planting part.

Figure 19 is a schematic view of the second robot of the present invention gripping the other end of the finished handle while the internal holding jaw air chuck releases one end of the tube section.

FIG. 20 is a perspective view of the tubular portion of the present invention without the truss and the robot.

Fig. 21 is a first structural diagram of the upper tube portion in the present invention.

Fig. 22 is an enlarged view at N2 of fig. 21.

Fig. 23 is a schematic view of a connection structure of a ceiling plate and a ceiling plate cylinder in the present invention.

Fig. 24 is a perspective view of the external jaw air chuck of the present invention.

Fig. 25 is a schematic perspective view of the internal holding jaw air chuck of the present invention.

Fig. 26 is a second structural view of the upper tube portion in the present invention.

Fig. 27 is a third schematic structural view of the upper tube portion in the present invention.

Fig. 28 is a fourth structural view of the upper tube portion in the present invention.

Fig. 29 is a schematic structural view of the upper pipe portion provided with a long pipe to be installed in the present invention.

Fig. 23 a shows a top deck cylinder 6A for supplying power to drive the top deck 6 to move up and down.

The step 12D in fig. 8 indicates a step on the inner side of the rotary air chuck, and the step 12D of the rotary air chuck extends into the long pipe to be assembled and is tightened and fixed by a tightening structure located on the step 12D of the rotary air chuck.

In the figure, 1-a stem storage rack, 2-a tube bracket, 3-a tube alignment limiting rack, 4-a stem storage limiting board, 5-a long tube to be packed, 6-a tube top plate, 7-a tube centering conveying roller, 8-a tube centering bracket, 9-a tube baffle, 10-a speed reduction motor, 11-a rack, 12-a rotating pneumatic chuck, 13-a rotating pneumatic chuck clamping cylinder, 14-an anti-jumping pressure roller device, 14.1-an anti-jumping rack, 14.2-a tube centering rotating roller structure, 14.21-a tube centering rotating roller bracket, 14.22-a tube centering rotating roller, 14.3-a tube rotating pressure roller structure, 14.31-a tube rotating pressure roller bracket, 14.32-a tube rotating pressure roller, 14.4-a pressure roller driving cylinder, 15-a rotating driving motor, 16-a blade power motor, 17-manipulator, 17A-first manipulator, 17B-second manipulator, 18-cutter motor, 19-cutter guide, 20-pipe turning tool rest structure, 20.1-turning tool, 20.11-first turning tool, 20.12-second turning tool, 20.13-third turning tool, 20.14-fourth turning tool, 20.2-tool rest, 20.21-electric tool rest, 20.22-gang tool rest, 20.23-spare tool sleeve, 20.3-tool rest support plate, 20.4-pipe turning tool rest support plate, 21-first jaw, 22-milling clamp integrated structure, 23-external jaw air chuck, 24-internal supporting jaw air chuck, 25-truss, 26-pipe turning support, 27-jaw seat, 27A-first jaw seat, 27B-second jaw seat, X1-upper pipe part, the device comprises a 1A-handle storage structure, a 1B-upper pipe support, a 1C-pipe centering conveying structure, a 1D-pipe cutting structure, a 1E-pipe driving structure, an X2-pipe turning part, an X3-hair planting part, a T1-blade, a T2-cutter slider, a T3-pipe driving guide rail, a T4-pipe driving slider, a T5-pipe section, a T6-manipulator transverse guide rail, a T7-second jaw, a T8-groove milling electric shaft mechanism, a T9-milling clamp rotating cylinder, a T10-inner jaw rotating motor, a T11-first guide rail, a T12-second guide rail, a T13-third guide rail, a T14-outer jaw rotating motor and a T15-finished-brush handle.

Detailed Description

The embodiments of the present invention will be described in detail with reference to the accompanying drawings, which are not intended to limit the present invention, but are merely exemplary. While the advantages of the invention will be apparent and readily appreciated by the description.

With reference to the accompanying drawings: an intelligent electromechanical three-body full-automatic production line for a mobile phone glass roller brush comprises an upper pipe part X1, a vehicle pipe part X2 and a bristle planting part X3; the vehicle pipe part X2 is positioned between the upper pipe part X1 and the flocking part X3; upper tube portion X1 is juxtaposed with tube portion X2; the hair planting part X3 is positioned on the side of the vehicle pipe part X2; the upper tube part X1 comprises a handle storage structure 1A, a square upper tube bracket 1B, a tube centering transmission structure 1C, a tube cutting structure 1D and a tube driving structure 1E; the storage handle structure 1A, the pipe centering conveying structure 1C, the pipe cutting structure 1D and the pipe driving structure 1E are all arranged on the upper pipe support 1B; the pipe centering conveying structure 1C, the pipe cutting structure 1D and the pipe driving structure 1E are sequentially arranged at the upper end of the upper pipe support 1B along the conveying direction of a long pipe 5 to be installed; the pipe cutting structure 1D is located between the pipe centering conveying structure 1C and the pipe driving structure 1E.

Further, the handle storage structure 1A comprises a handle storage frame 1, a handle storage limiting plate 4 and a pipe jacking plate 6; the handle storage limiting plate 4 and the pipe jacking plate 6 are both arranged on the handle storage frame 1; the handle storage limiting plate 4 is positioned between the ejector plate 6 and the tube centering conveying structure 1C and below the long tube 5 to be installed; the tube ejection plate 6 is used for ejecting the long tube 5 to be assembled, so that the long tube 5 to be assembled enters the tube centering transmission structure 1C for centering transmission; the handle storage limiting plate 4 is used for separating the long tube to be processed and packaged 5 from the long tube to be processed and packaged 5 and limiting the long tube to be processed and packaged 5; the top ends of the handle storage limiting plate 4 and the top end of the pipe jacking plate 6 are both arranged in an inclined structure, so that the long pipe 5 to be installed can conveniently pass through and enter the pipe centering conveying structure 1C under the action of gravity;

the handle storage frame 1 comprises a pipe bracket 2 and a pipe tidying limiting frame 3; the pipe tidying limiting frame 3 is arranged on the outer side of the pipe bracket 2 and is positioned between the pipe bracket 2 and the pipe cutting structure 1D; the pipe bracket 2 and the pipe tidying limiting frame 3 are obliquely arranged on the side surface of the upper pipe bracket 1B, and the inclination angles of the pipe bracket 2 and the pipe tidying limiting frame are equal or different.

Further, the pipe centering conveying structure 1C includes a pipe centering conveying roller 7, a pipe centering bracket 8, and a pipe baffle 9; a plurality of pipe centering brackets 8 are arranged, and the plurality of pipe centering brackets 8 are arranged on the upper pipe bracket 1B at intervals;

a plurality of pipe centering conveying rollers 7 are mounted on the pipe centering support 8, the plurality of pipe centering conveying rollers 7 are arranged on the pipe centering support 8 in a V-shaped structure, the pipe centering conveying rollers 7 are tangent to the long pipe 5 to be assembled, the long pipe 5 to be assembled is centered, and the long pipe 5 to be assembled is ensured to be stably conveyed; the rolling direction of the pipe centering conveying roller 7 is consistent with the moving direction of the long pipe 5 to be assembled, and the pipe centering conveying roller is used for reducing the friction force between the long pipe 5 to be assembled and the pipe centering support 8 and assisting in conveying the long pipe 5 to be assembled;

the pipe baffle 9 is vertically arranged on the pipe centering support 8 and positioned outside the pipe centering support 8, and is used for positioning the long pipe 5 to be installed, so that the long pipe 5 to be installed, which falls onto the centering support 8, is prevented from rolling out of the centering support 8; the pipe baffle 9 is the interval setting, sets up pipe baffle 9 on the part centering support of adjacent setting promptly, treats dress long tube 5 (raw materials long tube promptly) and fixes a position, ensures to treat that dress long tube 5 falls into the V type structure that a plurality of pipe centering transfer roller 7 formed, and saves the cost.

Further, the pipe cutting structure 1D comprises an anti-jumping pinch roller device 14, a blade power motor 16, a cutter power motor 18, a cutter guide rail 19 and a pipe cutting support; the blade T1 is connected with the blade power motor 16; the pipe cutting bracket is fixedly arranged on the upper pipe bracket 1B; the anti-jumping pinch roller device 14, the cutter power motor 18 and the cutter guide rail 19 are all arranged on the pipe cutting bracket; the cutter power motor 18 is connected with the cutter slider T2 through a power chain, drives the cutter slider T2 to move along the cutter guide rail 19, and controls the blade T1 to slide back and forth, so that the cutting depth of the blade T1 is controlled; the blade power motor 16 and the blade T1 are both arranged on the cutter slider T2, and the cutter slider T2 is connected with the cutter guide rail 19 in a sliding way; after the long pipe 5 to be installed is positioned by the anti-jumping pressure wheel device 14, the long pipe 5 to be installed is in a rotating state, the cutter power motor 18 drives the cutter slider T2 to move along the cutter guide rail 19 to drive the blade T1 to move, and meanwhile, the blade power motor 16 drives the blade T1 to cut the pipe;

the anti-jumping pinch roller device 14 comprises an anti-jumping frame 14.1, a pipe centering rotary roller structure 14.2, a pipe rotary pinch roller structure 14.3 and a pinch roller driving cylinder 14.4; the pipe centering rotary roller structure 14.2 is arranged at the lower end of the anti-bouncing frame 14.1; the tube centering rotary roller structure 14.2 comprises a tube centering rotary roller bracket 14.21 and a tube centering rotary roller 14.22;

a plurality of pipe centering rotary rollers 14.22 are arranged on the pipe centering rotary roller bracket 14.21, and the plurality of pipe centering rotary rollers 14.22 are arranged on the pipe centering rotary roller bracket 14.21 in a V-shaped structure;

the pipe centering rotary roller brackets 14.21 and the pipe centering bracket 8 are arranged in parallel at intervals and have the same height;

the height of the pipe centering rotary roller 14.22 is equal to that of the pipe centering conveying roller 7; the rolling direction of the pipe centering rotating roller 14.22 is the same as the rotating direction of the long pipe 5 to be packaged, and the long pipe 5 to be packaged is driven to rotate in an auxiliary mode; the pipe centering rotary roller 14.22 is tangent to the long pipe 5 to be assembled, so that the long pipe 5 to be assembled is centered, and the operation stability is improved;

the tube rotating pinch roller structure 14.3 is movably arranged at the upper part of the anti-bouncing frame 14.1 and is positioned above the tube centering rotating roller structure 14.2; the tube rotating pinch roller structure 14.3 comprises a tube rotating pinch roller bracket 14.31 and a tube rotating pinch roller 14.32; the tube rotating pinch roller 14.32 is arranged at the lower end of the tube rotating pinch roller bracket 14.31; the pipe rotating pinch roller 14.32 is tangent to the long pipe 5 to be assembled, and the long pipe 5 to be assembled is centered, so that the operation stability is improved;

the tube rotating pinch roller bracket 14.31 is movably connected with the anti-bouncing frame 14.1; pinch roller drive cylinder 14.4 is installed on the rotatory pinch roller support 14.31 of pipe, and the rotatory pinch roller support 14.31 of driving tube and the rotatory pinch roller 14.32 of pipe move along anti-bounce frame 14.1, when the rotatory pinch roller 14.32 of pipe moves to press in the long pipe 5 upper end of waiting to adorn, the rotatory pinch roller 14.32 of pipe and the rotatory gyro wheel 14.22 of pipe centering are from upper and lower both ends location waiting to adorn long pipe 5, through treating to adorn long pipe 5 and fixing a position, improve blade T1's pipe cutting precision.

Further, the tube driving structure 1E includes a reduction motor 10, a rack 11, a rotary air chuck 12, a rotary air chuck clamping cylinder 13, a rotary driving motor 15, a tube driving guide rail T3, a tube driving slider T4; the pipe driving guide rail T3 is arranged at the end part of the upper pipe bracket 1B; the speed reducing motor 10 is meshed with the rack 11 through a gear and is fixed on the upper pipe bracket 1B, and the pipe driving sliding block T4 is driven through the gear, so that the pipe driving structure 1E is pushed to move; the speed reducing motor 10, the rotary air chuck 12, the rotary air chuck clamping cylinder 13 and the rotary driving motor 15 are all arranged on a pipe driving slide block T4;

the rotary air chuck clamping cylinder 13 is connected with the rotary air chuck 12; the rotary pneumatic chuck clamping cylinder 13 drives the rotary pneumatic chuck 12 to loosen or tightly support the inner wall of the long pipe 5 to be installed;

the rotary pneumatic chuck 12 is connected with the rotary driving motor 15 through a belt, and the rotary driving motor 15 drives the rotary pneumatic chuck 12 to drive the long pipe to be installed 5 to rotate, so that the cutter blade T1 can cut the pipe conveniently;

the speed reducing motor 10 drives the pipe driving slide block T4 to drive the rotary pneumatic chuck 12 to move to the step surface of the rotary pneumatic chuck 12 to abut against the fixed end surface of the long pipe 5 to be assembled, the clamping jaws extend into the inner hole of the long pipe 5 to be assembled, and the rotary pneumatic chuck 12 is driven by the rotary pneumatic chuck clamping cylinder 13 to tightly support the fixed end surface of the long pipe 5 to be assembled from the inner side; then, the tube driving slider T4 is driven by the speed reduction motor 10 to drive the rotary pneumatic chuck 12 and the long tube 5 to be installed to move to fixed positions (i.e. the inner hole of the long tube 5 to be installed is supported by the tube driving structure 1E and the long tube 5 to be installed is dragged out to a preset cutting length), at this time, the blade T1 is located between the anti-jumping pressure wheel device 14 and the rotary pneumatic chuck 12 (i.e. two ends of the long tube section to be installed with the preset cutting length are respectively fixed by the anti-jumping pressure wheel device 14 and the rotary pneumatic chuck 12), and the blade T1 cuts the long tube 5 to be installed along the tube cutting slide rail to form a tube section T5 with a fixed length, so as to improve the cutting precision.

Further, the pipe turning part X2 includes a truss 25, a manipulator 17, a pipe turning bracket 26, a jaw seat 27 and a pipe turning tool rest structure 20; the jaw seat 27 is used for fixing the pipe section T5, so that the pipe turning tool rest structure 20 can conveniently turn the pipe section T5;

the clamping jaw seat 27 and the pipe turning tool rest structure 20 are both arranged on the pipe turning support 26; the pipe turning support 26 supports the jaw seat 27 and the pipe turning tool holder structure 20; the truss 25 covers the periphery of the vehicle pipe bracket 26; the manipulator 17 is arranged at the upper end of the truss 25 and is movably connected with the truss 25; the manipulator 17 is located above the tube support 26.

Further, the manipulator 17 is a three-axis manipulator; the upper end of the truss 25 is provided with a manipulator transverse guide rail T6; the manipulator 17 is movably connected with the transverse guide rail T6, and meanwhile, the manipulator 17 is provided with a longitudinal guide rail and a vertical guide rail, so that the manipulator 17 can perform three-axis motion to grab and/or convey a pipe section T5 at any point in a three-dimensional space;

the robot 17 includes a first robot 17A and a second robot 17B; the first manipulator 17A and the second manipulator 17B are respectively and movably connected with a manipulator transverse guide rail T6 on the truss 25;

the first manipulator 17A is provided with a first jaw 21; according to a set program, the first mechanical hand 17A moves forwards transversely above a pipe section T5 fixed by the rotary air chuck 12, moves downwards vertically to the position where the first mechanical hand 17A grabs the pipe section T5, the rotary air chuck clamping cylinder 13 drives the rotary air chuck 12 to loosen the pipe section T5, the first mechanical hand 17A continues to move forwards transversely with the pipe section T5 to the position where the pipe section T5 is drawn out of the rotary air chuck 12, the first mechanical hand 17A moves upwards vertically until the pipe section T5 is positioned above the side of the jaw seat 27, moves backwards transversely until the pipe section T5 is positioned above the jaw seat 27, moves downwards vertically to convey the pipe section T5 to the jaw seat 27, moves transversely until the pipe section T5 extends into and abuts against the jaw seat 27, the jaw seat 27 clamps the pipe section T5, and the first mechanical hand 17A returns to the position near the pipe driving structure 1E to perform the operation of grabbing and conveying the next pipe section T5;

the second manipulator 17B is provided with a milling and milling integrated structure 22; the milling clamp integrated structure 22 comprises a second jaw T7 and a groove milling electric shaft mechanism T8; the second jaw T7 and the groove milling electric shaft mechanism T8 are connected to form an integral structure; a milling clamp rotating cylinder T9 is arranged between the milling clamp integrated structure 22 and the second manipulator 17B; the milling clamp rotating cylinder T9 drives the milling clamp integrated structure 22 to rotate, and when a pipe section T5 needs to be milled, the milling clamp rotating cylinder T9 drives the milling clamp integrated structure 22 to rotate until the milling groove electric shaft mechanism T8 is located at a working station and the pipe section T5 is milled; when the pipe section T5 needs to be grabbed and transported, the milling clamp rotating cylinder T9 drives the milling clamp integrated structure 22 to rotate until the second jaw T7 is located at a working station, and the pipe section T5 is grabbed and transported.

Further, the claw seats 27 include a first claw seat 27A and a second claw seat 27B; the first jaw seat 27A is fixedly mounted at one end of the tube support 26; the second jaw seat 27B is movably connected with the vehicle pipe bracket 26; the pipe turning tool rest structure 20 is movably connected with the pipe turning support 26 and is located between the first jaw seat 27A and the second jaw seat 27B.

Three guide rails are arranged on the tube support 26, which are respectively: a first rail T11, a second rail T12, and a third rail T13.

The second jaw seat 27B is movably connected to the tube support 26 via a second rail T12 and a third rail T13.

Further, the first jaw seat 27A is provided with an outer jaw air chuck 23; the outer clamping jaw air chuck 23 is connected with an outer clamping jaw rotating motor T14; the outer claw rotating motor T14 is arranged on the vehicle pipe bracket 26; the outer jaw rotating motor T14 drives the outer jaw air chuck 23 to rotate, so as to drive the pipe section T5 to rotate, and the pipe turning tool rest structure 20 can conveniently turn one end of the pipe section T5; the second jaw seat 27B is provided with an inner supporting jaw air chuck 24; the inner supporting jaw air chuck 24 is connected with an inner jaw rotating motor T10; the inner jaw rotating motor T10 is mounted on the second jaw seat 27B; the inner jaw rotating motor T10 drives the inner supporting jaw pneumatic chuck 24 to rotate, so that the pipe section T5 is driven to rotate, and the pipe turning tool rest structure 20 can conveniently turn the other end of the pipe section T5;

the outer clamping jaw air chuck 23 is sleeved on the periphery of one end of the pipe section T5, the inner supporting jaw air chuck 24 is sleeved on the inner wall of the other end of the pipe section T5, the contact area between the clamping jaws and the pipe section T5 is increased, deformation of the pipe section T5 is reduced (the pipe section T5 is generally a PVC pipe and is easy to deform), and machining accuracy is improved;

when a driver needs to operate one end face of the pipe section T5, the first jaw 21 mounted on the first manipulator 17A conveys the pipe section T5 to the outer clamping jaw air chuck 23 of the first clamping jaw seat 27A, the outer clamping jaw air chuck 23 clamps one end of the pipe section T5, the pipe turning tool holder structure 20 moves to a preset processing position adjacent to the first clamping jaw seat 27A along the track on the pipe turning support 26, and the driver operates one end face of the pipe section T5 (i.e., the driver operates the inner hole, the inner step and the chamfer angle of one end face of the pipe section T5 through the pipe turning tool holder structure 20); when the working hour needs to be carried out on the other end face of the pipe section T5, the second jaw seat 27B moves to a preset machining position adjacent to the first jaw seat 27A along a guide rail on the pipe turning bracket 26, the inner supporting jaw air chuck 24 tightly supports the other end of the pipe section T5, meanwhile, the outer clamping jaw air chuck 23 loosens one end of the pipe section T5, and the inner supporting jaw air chuck 24 drags the pipe section T5 to a machining station at the tail of the pipe turning bracket 26; the pipe turning tool rest structure 20 moves to a preset processing position adjacent to the second jaw seat 27B along the track on the pipe turning support 26, and performs turning on the other surface of the pipe section T5 (namely, the inner hole, the inner step and the chamfer of the other end surface of the pipe section T5 are turned through the pipe turning tool rest structure 20, the length of the pipe section T5 is adjusted, and the processing precision of the pipe section is improved); after the pipe turning tool rest structure 20 finishes turning the whole pipe section T5, the second mechanical arm 17B performs groove milling on the pipe section T5 after turning through the milling and clamping integrated structure 22 to form a finished product brush holder, the milling and clamping integrated structure 22 rotates 180 degrees, the finished product brush holder is grabbed and conveyed to the pipe frame of the hair planting part X3, and the finished product brush holder is drilled, planted with hair and cut with hair through the hair planting part X3.

Further, the pipe turning tool rest structure 20 comprises a turning tool 20.1, a tool rest 20.2, a pipe turning tool rest support plate 20.4 and a tool rest support plate 20.3; the turning tool 20.1 is arranged on the tool rest 20.2; the tool rest 20.2 is arranged on a tool rest supporting plate 20.4 of the pipe turning machine; the pipe turning tool rest support plate 20.4 is longitudinally movably connected with the tool rest support plate 20.3; the tool rest support plate 20.3 is transversely and movably connected with the tube turning support 26; the turning tools 20.1 comprise a first turning tool 20.11, a second turning tool 20.12, a third turning tool 20.13 and a fourth turning tool 20.14;

the tool rest 20.2 comprises an electric tool rest 20.21 and a tool arranging rest 20.22; two tool racks 20.22 are provided, wherein one tool rack 20.22 is provided with a second tool 20.12 for turning an inner hole in the direction of the outer clamping jaw air chuck 23 on a pipe section T5 fixed on the outer clamping jaw air chuck 23; a fourth lathe tool 20.14 is arranged on the other tool rest 20.22 and is used for turning an inner hole in the direction of the inner supporting jaw air chuck 24 on a pipe section T5 fixed on the inner supporting jaw air chuck 24; the inner hole turning directions of the second lathe tool 20.12 and the fourth lathe tool 20.14 are opposite, and the second lathe tool and the fourth lathe tool are respectively used for turning the inner holes of the two end surfaces of the pipe section 5;

a first lathe tool 20.11 and a third lathe tool 20.13 are arranged on the electric tool rest 20.21; the first turning tool 20.11 and the third turning tool 20.13 are arranged in parallel at intervals, have opposite tool edge directions and are used for turning two end faces of the pipe section 5; a plurality of spare tool sleeves 20.23 are arranged on the electric tool rest 20.21, and spare tools are arranged according to the use condition to carry out turning operation.

The tube turning cutter block structure 20 moves laterally on a first rail T11, a second rail T12, and a third rail T13. The tool rest support plate 20.3 is transversely movably connected with the tube turning support 26 through a first guide rail T11, a second guide rail T12 and a third guide rail T13, so that the requirements of transverse and longitudinal movable spaces of the tube turning tool rest structure 20 are met, the smooth turning work is ensured, and in the transmission process of the tube section T5, the turning station is withdrawn, and enough space is reserved for the transmission of the tube section T5 between the outer clamping jaw air chuck 23 and the inner clamping jaw air chuck 24. The invention also provides a controller, wherein the controller is connected with the sensor module of the core component; the core component comprises a handle storage structure 1A, an upper pipe support 1B, a pipe centering conveying structure 1C, a pipe cutting structure 1D, a pipe driving structure 1E, a manipulator 17, a pipe turning tool rest structure 20, a pipe turning support 26, a clamping jaw seat 27, a hair planting part X3 and the like. The controller is connected with the PC, and the controller transmits signals fed back by the sensor module of the core component to the PC for storage and printing. The controller is connected with a mobile terminal (such as a mobile phone) through the wireless communication module, and the mobile terminal can directly control the on-off of the controller through the wireless communication module, so that the on-off of the mobile terminal is controlled.

The sensor module of the core component is a displacement sensor module. The sensor module of the core component feeds back the working displacement condition of the core component to the PC, and the PC analyzes the displacement condition and transmits working signals (including normal working signals and alarm signals) to the mobile terminal; one mobile terminal can receive a plurality of working signals of the full-automatic production line, 5-10 or even more full-automatic production lines can be manually controlled, the labor intensity is low, the production efficiency is high, and labor is greatly saved.

The hair-planted portion X3 is described in the patent application filed by the applicant (application No. CN201910885850.7, entitled "full-automatic glass roller brush production all-in-one machine and production method thereof").

Further, the production method of the intelligent electromechanical triple full-automatic production line for the mobile phone glass roller brush comprises the following steps: the method comprises the following steps: starting a machine; starting an intelligent electromechanical three-body full-automatic production line of the mobile phone glass roller brush;

step two: the upper pipe part X1 carries out pipe feeding and cutting operations;

pipe conveying operation: the long pipe 5 to be packed positioned on the conveying station of the handle storage structure 1A is jacked up through a top pipe plate 6, and the long pipe 5 to be packed is arranged in a V-shaped structure formed by a plurality of pipe centering conveying rollers 7 under the action of the inclined surface of the top plate 6 and the gravity of the long pipe 5 to be packed; a rotary pneumatic chuck 12 of the tube driving structure 1E extends into an inner hole at one end of the long tube 5 to be packaged, the long tube 5 to be packaged is fixed and dragged out, meanwhile, a tube centering conveying roller 7 rolls, the long tube 5 to be packaged is conveyed to the next processing station together with the tube driving structure 1E, and at the moment, the long tube 5 to be packaged is positioned in the middle of an anti-jumping pressure roller device 14;

pipe cutting operation: the anti-jumping pinch roller device 14 compresses the tube body of the long tube 5 to be packaged, the rotary driving motor 15 drives the long tube 5 to be packaged to keep a rotary state, and the blade T1 cuts the long tube 5 to be packaged into a tube section T5 with a set length under the driving of the blade power motor 16 and the cutter power motor 18; at this point, the rotary air chuck 12 moves rearward, pulling out the pipe segment T5;

step three: the vehicle pipe section X2 carries out the operation of conveying pipe sections T5 and vehicle pipes;

first delivery of pipe sections and vehicle pipe operations: the first mechanical arm 17 transversely moves above the pipe section T5 on the truss 25 and then vertically moves to the pipe section T5, the first jaw 21 is loosened, the pipe section T5 is sleeved and clamped, the first mechanical arm 17 sequentially vertically moves upwards, transversely and vertically downwards to convey the pipe section T5 to the first jaw seat 27A, the outer jaw air chuck 23 on the first jaw seat 27A clamps one end of the pipe section T5, the pipe turning tool rest structure 20 transversely moves to a preset machining position adjacent to the first jaw seat 27A, the first turning tool 20.11 turns one end face of the pipe section T5, and the turning tool 20.1 longitudinally moves to enable the second turning tool 20.12 to be located at a machining station, continue to turn the inner hole of the pipe section T5 and form an inner hole and a fillet structure; during the process of turning the pipe section T5, the pipe section T5 is in a rotating state;

and (3) second-time conveying pipe sections and vehicle pipe operation: the pipe turning tool rest structure 20 moves longitudinally and exits from a machining station, a pipe section T5 conveying space is reserved, the second jaw seat 27B moves transversely to a preset machining position adjacent to the first jaw seat 27A, the pipe section T5 is tightly supported by the inner supporting jaw air chuck 24 to turn an inner hole of the pipe section T5 machined in the previous step, the pipe section T5 is loosened by the outer clamping jaw air chuck 23 at the moment, and the second jaw seat 27B moves transversely to drive the pipe section T5 to return to the machining station; the pipe turning tool rest structure 20 transversely moves to a preset processing position adjacent to the second jaw seat 27B, the other end face of the pipe section T5 is turned by the third turning tool 20.13 and the whole outer edge of the pipe section T5 is turned backwards, and the turning tool 20.1 longitudinally moves to enable the fourth turning tool 20.14 to be located at a processing station, the pipe section T5 is turned continuously, and an inner hole and a fillet structure are formed; during the process of turning the pipe section T5, the pipe section T5 is in a rotating state;

milling grooves and conveying pipe sections for the third time; the second manipulator 17B moves horizontally and vertically on the truss 25 to drive the milling clamp integrated structure 22 to move to a slot milling station, and the slot milling electric shaft mechanism T8 performs slot milling operation on the pipe section T5 fixed on the inner supporting claw pneumatic chuck 24 to form a finished product brush holder T15; a milling cutter rotating cylinder T9 drives the milling cutter integrated structure 22 to rotate 180 degrees, so that the milling groove electric shaft mechanism T8 and a second jaw T7 are changed, the second jaw T7 is positioned at a clamping station, a finished product brush holder T15 is clamped, the finished product brush holder T15 is loosened by the inner supporting claw pneumatic chuck 24 at the moment, a second manipulator 17B moves leftwards transversely and drags out a finished product brush holder T15, then the finished product brush holder T15 moves upwards, rightwards transversely and downwards vertically in sequence on the truss 25, and the finished product brush holder T15 is automatically sent to a hair planting part X3;

step four: the flocking part X3 carries out drilling and shearing operations of a flocking machine;

the hair-planting part X3 drills the finished brush holder on it and shears the hair by the hair-planting machine to form the finished brush. Other parts not described belong to the prior art.

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