阅读说明：本技术 自适应冲程式电磁驱动表面微锻装置及应用 (Self-adaptive stroke type electromagnetic driving surface micro-forging device and application ) 是由 沈彬 刘启 桂宇飞 明伟伟 于 2020-07-06 设计创作，主要内容包括：一种自适应冲程式电磁驱动表面微锻装置及应用,包括：机架以及设置于其内的磁场发生装置和动子,该动子包括动子线圈、导向轴、冲击头,磁场发生装置包括磁轭以及设置于其内的永磁体,其中：动子线圈的两端在静止状态下施加恒定电压并产生对动子的安培力以保持在初始位置；当动子线圈的两端上施加带有直流偏置的正弦交变电压时,安培力促使动子往复冲击工件且不与机架内的上限位接触。当冲程发生变化时,装置稳定时的振动状态不发生变化,降低了对运动单元定位精度的要求,通过设置多个冲击结构可以同时对被加工表面进行频率、强度相同的冲击,显著提高加工效率。(An adaptive stroke type electromagnetic driving surface micro-forging device and application thereof comprise: frame and set up magnetic field generating device and active cell in it, this active cell includes active cell coil, guiding axle, strikes the head, and magnetic field generating device includes the yoke and sets up the permanent magnet in it, wherein: the two ends of the rotor coil apply constant voltage in a static state and generate ampere force to the rotor so as to be kept at an initial position; when sinusoidal alternating voltage with direct current bias is applied to two ends of the rotor coil, the ampere force enables the rotor to impact a workpiece in a reciprocating mode and the rotor is not in contact with an upper limit position in the rack. When the stroke changes, the vibration state of the device is not changed when being stabilized, the requirement on the positioning precision of the motion unit is reduced, the impact structure is arranged to simultaneously impact the processed surface with the same frequency and strength, and the processing efficiency is obviously improved.)

1. An adaptive stroke electromagnetic drive surface micro-forging device, comprising: frame and set up magnetic field generating device and active cell in it, this active cell includes active cell coil, guiding axle, strikes the head, and magnetic field generating device includes the yoke and sets up the permanent magnet in it, wherein: the two ends of the rotor coil apply constant voltage in a static state and generate ampere force to the rotor so as to be kept at an initial position; when sinusoidal alternating voltage with direct current bias is applied to two ends of the rotor coil, the ampere force enables the rotor to impact a workpiece in a reciprocating mode and the rotor is not in contact with an upper limit position in the rack.

2. The adaptive stroke electromagnetic drive surface micro-forging device as recited in claim 1, wherein said permanent magnet is a radially magnetized permanent magnet ring, and said yoke is generally made of soft magnetic material and capable of transmitting magnetic lines of force, and said yoke cooperate to generate a horizontal magnetic field around said rotor coil, wherein when current is applied to said rotor coil, said coil is acted upon by ampere force to drive said rotor to move axially.

3. The adaptive stroke electromagnetic drive surface micro-forging apparatus as recited in claim 1, further comprising a control module connected to said frame and said coil, respectively, said control module comprising: motion control unit and alternating current-direct current power supply unit, wherein: the motion control unit for controlling the overall motion of the device is a mechanical arm or a machine tool connected with a frame, and the alternating current and direct current power supply unit is connected with the coil and provides voltage input with different frequencies and amplitudes and direct current bias.

4. The adaptive stroke electromagnetic drive surface micro-forging apparatus as recited in claim 1, wherein said upper and lower limits are provided in said frame to define a mover displacement range.

5. The adaptive stroke electromagnetic driven surface micro-forging device as claimed in any one of claims 1 to 4, wherein the frame is provided with an air inlet and an air outlet for circulating cooling air.

6. An adaptive stroke type electromagnetic driving surface micro-forging system, which is characterized by comprising a plurality of adaptive stroke type electromagnetic driving surface micro-forging devices which are connected in parallel and/or oppositely arranged, wherein the adaptive stroke type electromagnetic driving surface micro-forging devices are defined in any one of the preceding claims.

7. The method for micro-forging the surface of the self-adaptive stroke type electromagnetic driving surface micro-forging device according to any one of the preceding claims, comprising the following steps:

step 1) the device is static in the initial state, and when a constant initial voltage u is applied to two ends of the rotor coil, the constant initial voltage u is A₀Wherein: a. the₀When the voltage is more than 0, the coil is subjected to constant vertical upward ampere force, namely, the direction of the ampere force is upward if the voltage is positive, so that the rotor is kept in contact with an upper limit, and the position is the initial position of the device;

step 2) using a sinusoidal alternating voltage with a direct current bias as an input voltage, the bias voltage being negative, i.e. u ═ a₁+B₁sin (2 π ft), wherein: a. the₁<0,B₁>At 0, the device enters the adaptive stroke mode.

Technical Field

The invention relates to a technology in the field of surface treatment, in particular to a self-adaptive stroke type electromagnetic surface micro-forging device and application thereof.

Background

As a novel surface treatment technology, compared with similar technologies such as shot blasting and the like, the surface micro-forging technology has good controllability on the motion of an impact structure, and can realize uniform and equal-strength impact on a surface to be processed. The document "Friedrich Bleicher, Christoph Lechner, et al, machining using a machine hammer machining technology [ J ]. CIRP Annals,2012,61(1): 375-; when the device works, the rotor vibrates in a reciprocating manner between the upper limit and the workpiece to generate certain impact on the motion unit; the stroke needs to be set, the stroke is kept unchanged in the processing process to ensure the uniformity of the impact strength, and in order to improve the impact frequency, a smaller stroke needs to be selected generally, so that the positioning precision of the motion unit is higher; meanwhile, the device generally equips a micro-forging device for one motion unit to work, the processing efficiency is low, and the time consumption for processing the surface of a large-size part is long.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the self-adaptive stroke type electromagnetic driving surface micro-forging device and the application thereof, when the stroke is changed, the vibration state of the device in the stable process is not changed, the requirement on the positioning precision of a motion unit is reduced, and the multiple impact structures are arranged to simultaneously impact the surface to be processed with the same frequency and strength, so that the processing efficiency is obviously improved.

The invention is realized by the following technical scheme:

the invention relates to an electromagnetic surface micro-forging device, comprising: frame and set up magnetic field generating device and active cell in it, this active cell includes active cell coil, guiding axle, strikes the head, and magnetic field generating device includes the yoke and sets up the permanent magnet in it, wherein: the two ends of the rotor coil apply constant voltage in a static state and generate ampere force to the rotor so as to be kept at an initial position; when sinusoidal alternating voltage with direct current bias is applied to two ends of the rotor coil, the ampere force enables the rotor to impact a workpiece in a reciprocating mode and the rotor is not in contact with an upper limit position in the rack.

The permanent magnet is a radiation magnetizing permanent magnet ring, the magnet yoke is generally made of soft magnetic materials and can transmit magnetic lines of force, the magnet yoke and the magnet yoke act together to generate a horizontal magnetic field around the rotor coil, and when current is introduced into the rotor coil, the coil is acted by ampere force to drive the rotor to move axially.

The adaptive stroke type electromagnetic surface micro-forging device is further provided with a control module respectively connected with the rack and the coil, and the control module comprises: motion control unit and alternating current-direct current power supply unit, wherein: the motion control unit for controlling the overall motion of the device is a mechanical arm or a machine tool connected with a frame, and the alternating current and direct current power supply unit is connected with the coil and provides voltage input with different frequencies and amplitudes and direct current bias.

Technical effects

The invention integrally solves the problems of complex structure, high requirement on positioning precision of a motion unit, large impact and low efficiency of a single micro-forging actuator of the traditional micro-forging process equipment.

Compared with the prior art, the invention replaces a return spring with constant electromagnetic force to keep the rotor at the initial position, thereby simplifying the structure of the device. The sine alternating voltage with direct current bias is used as an input voltage, the impact direction is changed by means of electromagnetic force, so that the mover does not act with an upper limit while impacting a workpiece in a reciprocating manner, the impact on a motion unit is reduced, the motion state of the mover when the mover is stable is not influenced by the stroke h, and the requirement on the positioning precision of a motion platform is reduced; aiming at the problem that the efficiency of a single micro-forging actuator is lower, a processing mode that a single motion unit drives a plurality of micro-forging devices is provided, a plurality of impact structures can simultaneously impact the processed surface with the same frequency and strength, and the processing efficiency is obviously improved.

Drawings

FIG. 1 is a schematic view of an adaptive stroke electromagnetic driven surface micro-forging apparatus according to the present invention;

FIG. 2 is a top view of a radially magnetized permanent magnet;

FIGS. 3 and 4 are diagrams illustrating simulation results of mover movement;

FIG. 5 is a schematic diagram of a moving path of the micro-forging device driven by the device moving unit;

FIG. 6 is a schematic view illustrating a single motion unit driving a plurality of micro-forging devices according to an embodiment;

in the figure: 1 air inlet, 2 frames, 3 input voltages, 4 magnetic yokes, 5 permanent magnets, 6 rotor coils, 7 upper limit, 8 lower limit, 9 guide shafts, 10 linear bearings, 11 air outlets, 12 impact heads, 13 strokes and 14 workpieces.

Detailed Description

As shown in fig. 1, the present embodiment relates to an electromagnetic surface micro-forging apparatus, including: frame 2 and set up magnetic field generating device and active cell in it, wherein: the rotor comprises a rotor coil 6, a guide shaft 9 and an impact head 12; the magnetic field generating means comprises a yoke 4 and a permanent magnet 5 arranged therein.

As shown in fig. 2, the permanent magnet 5 is a radiation magnetizing permanent magnet ring, the magnetic yoke 4 is generally made of a soft magnetic material, and can transmit magnetic lines of force, and the magnetic field and the magnetic yoke act together to generate a horizontal magnetic field around the rotor coil 6, and when current is introduced into the rotor coil 6, the coil is acted by ampere force to drive the rotor to move axially.

An upper limit 7 and a lower limit 8 are arranged in the frame to limit the displacement range of the rotor.

An air inlet 1 and an air outlet 11 for circulating cooling air are arranged in the frame.

The embodiment relates to the application of the device, and the application of the device for surface micro-forging specifically comprises the following steps:

step 1) the device is static in the initial state, and when a constant initial voltage u is applied to two ends of the rotor coil, the constant initial voltage u is A₀Wherein: a. the₀And > 0, the coil is subjected to a constant vertically upward amperage, i.e. upward if the voltage is positive, to keep the armature in contact with the upper limit 7, which is the initial position of the device, as shown in fig. 1. Before machining, the device is generally required to be placed in an initial position so as to set parameters such as stroke.

Step 2) using sine alternating voltage with direct current bias as input voltage, and biasingThe voltage being negative, i.e. u ═ A₁+B₁sin (2 π ft), wherein: a. the₁＜0,B₁> 0, the device may enter an adaptive stroke mode. Reference is made to the Friedrich Bleicher, Christoph Lechner, et al, mechanism of surface modification using a machine whose technology [ J]CIRP Annals,2012,61(1): 375-:

the simulation result is shown in fig. 3, in this working mode, the mover impacts the workpiece in a reciprocating manner, and does not act on the upper limit, so that direct impact on the motion unit is avoided, and the requirements on the bearing capacity and rigidity of the motion unit are reduced. Meanwhile, as can be seen from fig. 3, when the stroke is changed, there is no difference in the motion state when the mover is stable, and therefore, the requirement for the positioning accuracy of the motion platform can be reduced in this mode.

The device can enter a stable state under the condition of matching selected parameters including voltage, frequency, impact head diameter, material performance and the like, the parameters are not in one-to-one correspondence, each parameter can be valued in a certain range, and the stability of the working process is ensured. The stroke of the device is the displacement of the mover from the upper limit 7 to the lower limit 8, and if the stroke 13 is larger than the stroke of the device, the mover reciprocates between the upper limit 7 and the lower limit 8 and does not act on the workpiece.

Based on the principle, the device is arranged at the tail end of a machine tool or a mechanical arm through a mechanical interface, and impacts the whole processed surface at a certain feeding speed v and layout along a preset track, as shown in fig. 4, so that the surface modification of the processed surface is realized.

When the surface of the workpiece changes continuously, the impact structure can also adapt to the change of the surface of the workpiece, and continuous and uniform impact can be generated on the workpiece, and the simulation result is shown in fig. 5.

Based on the principle, the method for simultaneously carrying out micro-forging on the surface by using a plurality of impact structures only needs one motion unit in the whole process, as shown in fig. 6, each impact structure can adapt to the change of the surface of the workpiece respectively, the surface of the workpiece is impacted by the same frequency and impact strength, and the machining efficiency can be obviously improved.

In conclusion, the device replaces a return spring with constant electromagnetic force to keep the mover at the initial position, simplifies the structure of the device, takes sine alternating voltage with direct current bias as input voltage, changes the impact direction by the electromagnetic force to drive the mover to impact a workpiece in a reciprocating way without acting with the upper limit, reduces the impact on a motion unit, does not influence the motion state of the mover when the stroke h is stable, and reduces the requirement on the positioning precision of a motion platform; aiming at the problem that the efficiency of a single micro-forging actuator is lower, a processing mode that a single motion unit drives a plurality of micro-forging devices is provided, a plurality of impact structures can simultaneously impact the processed surface with the same frequency and strength, and the processing efficiency is obviously improved.

The foregoing embodiments may be modified in many different ways by those skilled in the art without departing from the spirit and scope of the invention, which is defined by the appended claims and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.