阅读说明：本技术 一种海绵打孔穿杠一体机 (Sponge punching and bar penetrating integrated machine ) 是由 闫新生 王孟孟 张莹莹 于 2021-09-29 设计创作，主要内容包括：本发明涉及一种海绵打孔穿杠一体机,其包括轨道底座、移动机架、驱动装置和打孔机构、穿杠机构,移动机架上设有抱夹机构,抱夹机构包括驱动板、导向板、抱夹栅和驱动气缸；驱动板分别转动连接在移动机架两侧,驱动板上周向布设有三条弧形向内收拢的驱动槽；导向板于驱动板内侧固定连接在移动机架上,导向板上均匀布设有三条直线指向中央的导向槽；抱夹栅两端分别卡装在两侧对应驱动槽及导向槽内；驱动气缸一端转动连接在移动机架上,另一端转动连接在驱动板外周部位。本海绵打孔穿杠一体机通过设计轨道底座、移动机架,减少人力消耗的同时降低了工作强度；并通过设计抱夹机构,显著提升了海绵加工的整体工作效率。(The invention relates to a sponge punching and bar penetrating integrated machine which comprises a track base, a movable rack, a driving device, a punching mechanism and a bar penetrating mechanism, wherein a clamping mechanism is arranged on the movable rack and comprises a driving plate, a guide plate, a clamping grid and a driving cylinder; the driving plates are respectively and rotatably connected to two sides of the movable rack, and three arc-shaped driving grooves which are folded inwards are circumferentially distributed on the driving plates; the guide plate is fixedly connected to the movable rack on the inner side of the drive plate, and three guide grooves with straight lines pointing to the center are uniformly distributed on the guide plate; two ends of the clamping bar are respectively clamped in the corresponding driving groove and the corresponding guide groove on the two sides; one end of the driving cylinder is rotatably connected to the movable rack, and the other end of the driving cylinder is rotatably connected to the periphery of the driving plate. According to the sponge punching and bar penetrating all-in-one machine, the rail base and the movable rack are designed, so that the labor consumption is reduced, and the working strength is reduced; and through the design of the holding and clamping mechanism, the overall working efficiency of sponge processing is obviously improved.)

1. The utility model provides a sponge punches and wears thick stick all-in-one which characterized by: comprises a track base (1), a movable frame (2) which is connected with the track base (1) in a sliding way, a driving device (3) and a punching mechanism (4) which are arranged at one end of the track base (1), and a bar penetrating mechanism (5) which is arranged at one end of the track base (1), wherein a clamping mechanism (6) is arranged on the movable frame (2),

the clamping mechanism (6) comprises a driving plate (61), a guide plate (62), a clamping grid (63) and a driving cylinder (64);

the driving plates (61) are respectively and rotatably connected to two sides of the movable rack (2), and three arc-shaped driving grooves (611) which are folded inwards are circumferentially distributed on the driving plates (61);

the guide plate (62) is fixedly connected to the movable rack (2) at the inner side of the driving plate (61), and three guide grooves (621) with straight lines pointing to the center are uniformly distributed on the guide plate (62);

two ends of the clamping fence (63) are respectively clamped in the corresponding driving groove (611) and the corresponding guide groove (621) at two sides;

one end of the driving cylinder (64) is rotatably connected to the movable rack (2), and the other end of the driving cylinder is rotatably connected to the peripheral part of the driving plate (61).

2. The sponge punching and bar penetrating all-in-one machine as claimed in claim 1, wherein:

a translation track (11) and a traction roller (12) are arranged on the track base (1);

the movable rack (2) is connected with a traction belt (21);

the driving device (3) comprises a translation driving motor (31) and a punching driving motor (32);

the punching mechanism (4) comprises a bearing seat (41) and a punching column (42);

the penetrating rod mechanism (5) comprises a penetrating rod bracket (51) and a quick joint (52).

3. The sponge punching and bar penetrating all-in-one machine as claimed in claim 2, wherein: one end of the traction belt (21) is connected to one side of the movable rack (2), the traction belt (21) sequentially passes through an output shaft of the translation driving motor (31) and the traction roller (12), and the other end of the traction belt is connected to the other side of the movable rack (2).

4. The sponge punching and bar penetrating all-in-one machine as claimed in claim 3, wherein: the centers of the driving plate (61) and the guide plate (62) are provided with center holes for the punching columns (42) and the bar bodies (53) for penetrating through.

5. The sponge punching and bar penetrating all-in-one machine as claimed in claim 4, wherein: the track base (1) is provided with a first-stage feeding inclined platform and a first-stage discharging inclined platform (13) on the front side and the rear side of the right end, and a second-stage feeding inclined platform and a second-stage discharging inclined platform (22) on the front side and the rear side of the movable rack (2).

6. The sponge punching and bar penetrating all-in-one machine as claimed in claim 5, wherein: and under the open state of the clamping mechanism (6), the front side and the rear side of the clamping grid (63) positioned below form a flat joint face with the primary feeding and discharging inclined table (13) and the secondary feeding and discharging inclined table (22) in sequence.

7. A sponge punching and bar penetrating all-in-one machine as claimed in any one of claims 1 to 6, wherein: embrace and press from both sides bars (63) including bars post fixed plate (631) and a plurality of bars post (632), bars post fixed plate (631) border is the arc, the rotatable connection of bars post (632) both ends is laid at the arc border inboard that corresponds bars post fixed plate (631).

8. A sponge punching and bar penetrating all-in-one machine as claimed in any one of claims 1 to 6, wherein: a bar body lapping support (23) is fixed at the central part of the outer side of one end of the movable rack (2) close to the bar penetrating mechanism (5), and the main part of the bar body lapping support (23) is an upper open type semicircular bracket.

Technical Field

The invention relates to the field of sponge processing equipment, in particular to a sponge punching and bar penetrating integrated machine.

Background

The sponge foaming material extruded by the sponge vertical foaming machine is generally cylindrical, and after the cylindrical foaming sponge is cut off, holes and bars need to be punched at the axis of the cylindrical foaming sponge, and then subsequent processing is carried out.

Present cylindric sponge punches, it is two independent processes to wear the thick stick processing, utilize the sponge puncher earlier to punch along the axis of column sponge, the sponge post that will punch the hole shifts to and wears the thick stick process and carry out artifical or mechanical thick stick, because cylindric foaming material's volume and weight are all great second still, artifical material loading, the unloading, shift, and operations such as artifical thick stick all need consume a large amount of manpowers, and the equal working strength of people is big, in addition, present sponge puncher generally needs the cooperation of large-scale frock to punch a hole the location to the sponge, still need fix the sponge post on the frock after the material loading promptly, the work load of the process of punching a hole has further been increased, the whole work efficiency of sponge processing is directly influenced to the above-mentioned problem.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: overcome current cylindric sponge and punch, wear thick stick processing because the independent produced manpower of process consumes and working strength, and the defect that the whole work efficiency of sponge processing was influenced such as the material loading work load that auxiliary fixtures caused is big, a sponge punching and penetrating thick stick all-in-one is provided, it is through designing the track base, move the frame, will punch, it integrates to wear thick stick equipment, at a material loading, the unloading in-process, utilize and accomplish twice process in the continuous action once, the unloading between twice process has been saved, shift and material loading step again, reduce the working strength when manpower consumption, and embrace through the design and press from both sides the mechanism, under the prerequisite that conveniently does not increase material loading work load, carry out accurate fixed positioning to the sponge foaming material in the process of punching, the whole work efficiency of sponge processing has been showing and has been promoted.

The sponge punching and bar-penetrating integrated machine comprises a track base, a movable rack, a driving device, a punching mechanism and a bar-penetrating mechanism, wherein the movable rack is connected to the track base in a sliding manner; the driving plates are respectively and rotatably connected to two sides of the movable rack, and three arc-shaped driving grooves which are folded inwards are circumferentially distributed on the driving plates; the guide plate is fixedly connected to the movable rack on the inner side of the drive plate, and three guide grooves with straight lines pointing to the center are uniformly distributed on the guide plate; two ends of the clamping bar are respectively clamped in the corresponding driving groove and the corresponding guide groove on the two sides; one end of the driving cylinder is rotatably connected to the movable rack, and the other end of the driving cylinder is rotatably connected to the periphery of the driving plate. The driving cylinder drives the driving plate to rotate through the telescopic cylinder rod, and the holding and clamping grid synchronously contracts towards the center or synchronously separates towards the periphery under the actions of inward contraction/outward release of the driving groove and linear guide of the guide groove from three directions, so that the cylindrical sponge foaming material is lifted to the center for positioning, held, clamped, fixed and discharged downwards to be in butt joint with the first upper material platform and the first lower material platform.

Furthermore, a translation rail and a traction roller are arranged on the rail base; the movable rack is connected with a traction belt; the driving device comprises a translation driving motor and a punching driving motor; the punching mechanism comprises a bearing seat and a punching column; the penetrating bar mechanism comprises a penetrating bar bracket and a quick-connect joint.

Specifically, traction area one end is connected in moving frame one side, and the traction area is in proper order behind translation driving motor output shaft, the traction roller, and the other end is connected in moving frame opposite side.

Furthermore, the centers of the driving plate and the guide plate are provided with center holes for the punching columns and the bar bodies for the penetrating bars to penetrate through.

Furthermore, the track base is provided with a first-stage feeding inclined platform and a first-stage discharging inclined platform on the front side and the rear side of the right end, and a second-stage feeding inclined platform and a second-stage discharging inclined platform on the front side and the rear side of the movable rack.

Specifically, under the state that the clamping mechanism is opened, the front side and the rear side of the clamping grid positioned below form a flat connection surface with the primary feeding inclined platform and the primary discharging inclined platform and the secondary feeding inclined platform in sequence. The feeding and the blanking are carried out at the right-most side through lever station, and two-stage inclined platforms at two sides and the holding fence with the center at a low position form a smooth transition surface, so that the feeding and the blanking are facilitated.

As the structural efficiency optimization, the holding grid comprises a grid column fixing plate and a plurality of grid columns, the edge of the grid column fixing plate is arc-shaped, and two ends of each grid column are rotatably connected and arranged on the inner side of the arc-shaped edge of the corresponding grid column fixing plate. Form three curved holding face of pressing from both sides to should embrace all bars posts on the face of pressing from both sides and all can rotate, when effective regulation, prevent to rub with the hands and hinder the surface of cylindric sponge foaming material, make the holding bars that the below is responsible for the upper and lower unloading bearing, be convenient for form basic location when the material loading, it is more stable to the material bearing when the unloading.

As the structural efficiency optimization, a lever body lapping support is fixed at the central part of the outer side of one end, close to the lever penetrating mechanism, of the movable rack, and the main part of the lever body lapping support is an upper-opening semicircular support groove. The supporting device is used for supporting the other end of the lever body when the quick connector is connected with one end of the lever body, and supporting the lever body to a certain degree in the process of moving the rack to penetrate the lever.

The sponge punching and bar penetrating integrated machine overcomes the defects that the labor consumption and the working strength are generated due to independent processes in the existing cylindrical sponge punching and bar penetrating processing, the loading workload is large due to an auxiliary tool, and the like, which affect the overall working efficiency of sponge processing, integrates punching and bar penetrating equipment into a whole by designing a track base and a movable frame, completes two processes in one continuous action in the process of one-time loading and unloading, saves the steps of unloading, transferring and re-loading between the two processes, reduces the labor consumption and simultaneously reduces the working strength; and through the design embrace and press from both sides the mechanism, under the prerequisite that conveniently does not increase material loading work load, carry out accurate fixed position to the sponge foaming material in the process of punching, show the whole work efficiency who has promoted sponge processing.

Drawings

The sponge punching and bar penetrating integrated machine is further described with reference to the accompanying drawings as follows:

FIG. 1 is a schematic perspective view of the sponge punching and bar penetrating integrated machine;

FIG. 2 is a schematic structural view of a front plane of the sponge punching and bar penetrating integrated machine;

FIG. 3 is a schematic left-side plan view of the sponge punching and bar penetrating integrated machine;

FIG. 4 is a schematic top plan view of the sponge punching and bar penetrating integrated machine.

In the figure:

1-a rail mount; 11-a translation track, 12-a traction roller and 13-a primary feeding and discharging inclined table.

2-moving the frame; 21-a traction belt, 22-a secondary feeding and discharging inclined table and 23-a bar body lapping support.

3-a drive device; 31-translation driving motor, 32-punching driving motor.

4-a hole punching mechanism; 41-bearing seat, 42-perforating column.

5-a bar penetrating mechanism; 51-penetrating bar support, 52-quick joint and 53-bar body.

6-clamping mechanism; 61-a driving plate, 62-a guide plate, 63-a clamping grid and 64-a driving cylinder; 611-driving groove, 621-guiding groove, 631-grid post fixing plate, 632-grid post.

Detailed Description

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the description of the present invention, it is to be understood that the terms "left", "right", "front", "back", "top", "bottom", "inner", "outer", etc., indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

The technical solution of the present invention is further described by the following specific examples, but the scope of the present invention is not limited to the following examples. As shown in the figures 1 to 4 of the drawings,

embodiment 1: the sponge punching and bar penetrating integrated machine comprises a track base 1, a movable rack 2 connected to the track base 1 in a sliding manner, a driving device 3 and a punching mechanism 4 arranged at one end of the track base 1, and a bar penetrating mechanism 5 arranged at one end of the track base 1, wherein a clamping mechanism 6 is arranged on the movable rack 2, and the clamping mechanism 6 comprises a driving plate 61, a guide plate 62, a clamping grid 63 and a driving cylinder 64; the driving plate 61 is respectively and rotatably connected to two sides of the movable rack 2, and three arc-shaped driving grooves 611 which are folded inwards are circumferentially distributed on the driving plate 61; the guide plate 62 is fixedly connected to the movable frame 2 at the inner side of the driving plate 61, and three guide grooves 621 with straight lines pointing to the center are uniformly distributed on the guide plate 62; two ends of the clamping bar 63 are respectively clamped in the corresponding driving groove 611 and the corresponding guide groove 621 on two sides; one end of the driving cylinder 64 is rotatably connected to the movable frame 2, and the other end thereof is rotatably connected to the outer periphery of the driving plate 61. The driving cylinder drives the driving plate to rotate through the telescopic cylinder rod, and the holding and clamping grid synchronously contracts towards the center or synchronously separates towards the periphery under the actions of inward contraction/outward release of the driving groove and linear guide of the guide groove from three directions, so that the cylindrical sponge foaming material is lifted to the center for positioning, held, clamped, fixed and discharged downwards to be in butt joint with the first upper material platform and the first lower material platform.

Embodiment 2: the sponge punching and bar penetrating integrated machine is characterized in that a translation rail 11 and a traction roller 12 are arranged on a rail base 1; the moving rack 2 is connected with a traction belt 21; the driving device 3 comprises a translation driving motor 31 and a punching driving motor 32; the punching mechanism 4 comprises a bearing seat 41 and a punching column 42; the through lever mechanism 5 includes a through lever bracket 51 and a quick-connect coupling 52. One end of the traction belt 21 is connected to one side of the movable rack 2, the traction belt 21 sequentially passes through an output shaft of the translation driving motor 31 and the traction roller 12, and the other end of the traction belt is connected to the other side of the movable rack 2. The driving plate 61 and the guide plate 62 have center holes at the center through which the punching columns 42 and the bar body 53 pass. The track base 1 is equipped with one-level upper and lower unloading sloping platform 13 in right-hand member front and back both sides, remove frame 2 front and back both sides and be equipped with second grade upper and lower unloading sloping platform 22. When the clamping mechanism 6 is in an open state, the front side and the rear side of the clamping grid 63 positioned below form a flat connection surface with the primary feeding inclined platform 13 and the secondary feeding inclined platform 22 in sequence. The feeding and the blanking are carried out at the right-most side through lever station, and two-stage inclined platforms at two sides and the holding fence with the center at a low position form a smooth transition surface, so that the feeding and the blanking are facilitated. The remaining structure and components are as described in embodiment 1, and the description will not be repeated.

Embodiment 3: this sponge punches and wears thick stick all-in-one embrace clamp bars 63 includes bars post fixed plate 631 and a plurality of bars post 632, bars post fixed plate 631 border is the arc, the rotatable connection in bars post 632 both ends is laid at the arc border inboard that corresponds bars post fixed plate 631. Form three curved holding face of pressing from both sides to should embrace all bars posts on the face of pressing from both sides and all can rotate, when effective regulation, prevent to rub with the hands and hinder the surface of cylindric sponge foaming material, make the holding bars that the below is responsible for the upper and lower unloading bearing, be convenient for form basic location when the material loading, it is more stable to the material bearing when the unloading. The remaining structure and components are as described in embodiment 1, and the description will not be repeated.

Embodiment 4: this sponge perforating and bar-penetrating all-in-one machine remove frame 2 and be close to 5 one end outside central part of bar-penetrating mechanism and be fixed with lever body overlap joint and hold in the palm 23, lever body overlap joint holds in the palm 23 main part and is gone up open semicircular bracket. The supporting device is used for supporting the other end of the lever body when the quick connector is connected with one end of the lever body, and supporting the lever body to a certain degree in the process of moving the rack to penetrate the lever. The remaining structure and components are as described in embodiment 1, and the description will not be repeated.

And (3) running: cylindrical sponge foaming materials to be processed are conveyed to holding grids below a movable rack from a first-stage feeding inclined table and a second-stage feeding inclined table, grid columns arranged in an arc shape on grid column fixing plates can stably support the materials, a driving cylinder is controlled to shrink according to the diameter size of the materials, three holding grids shrink from the lower part and the centers of two inclined upper parts under the effect of adduction driving of a driving plate driving groove and linear guiding of a guide groove of a guide plate, the materials are held tightly and positioned, a translation driving motor and a punching driving motor are controlled to run, the movable rack translates leftwards on a track base track, a punching column drills in a rotating mode along the axis of the materials, and punching is carried out; in the process of punching, under the assistance of bar body overlap joint support, connect the feed-through bar body on the quick-connect joint, control translation driving motor reversal after the completion of punching, the mobile chassis is translated right on track base track, carry out the feed-through bar, control drive actuating cylinder extension, under the sharp guide effect of the adduction drive of drive plate drive slot and the guide way of guide plate, three embrace the clamp bars, expand to two oblique tops and below respectively, embrace clamp bars and one to the below, second grade unloading sloping platform flush joint, the sponge foaming material of accomplishing of will processing together with the feed-through bar body unloading, simultaneously carry out the cylindric foaming material loading of the next sponge that awaits processing at the opposite side.

The sponge punching and bar penetrating integrated machine overcomes the defects that the labor consumption and the working strength are generated due to independent processes in the existing cylindrical sponge punching and bar penetrating processing, the loading workload is large due to an auxiliary tool, and the like, which affect the whole working efficiency of sponge processing, integrates punching and bar penetrating equipment into a whole by designing a track base and a movable frame, completes two processes in one continuous action in the one-time loading and unloading process, saves the steps of unloading, transferring and re-loading between the two processes, reduces the labor consumption and simultaneously reduces the working strength; and through the design embrace and press from both sides the mechanism, under the prerequisite that conveniently does not increase material loading work load, carry out accurate fixed position to the sponge foaming material in the process of punching, show the whole work efficiency who has promoted sponge processing.

The foregoing description illustrates the principal features, rationale, and advantages of the invention. It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments or examples, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The foregoing embodiments or examples are therefore to be considered in all respects illustrative and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.